Patent Application
20180024500
This application claims priority from European patent application No. 16180223.6 filed Jul. 19, 2016, the entire disclosure of which is hereby incorporated herein by reference.
The invention relates to a component for a timepiece movement and particularly to a non-magnetic pivot arbor for a mechanical timepiece movement and more particularly to a non-magnetic balance staff, pallet staff and escape pinion.
The manufacture of a pivot arbor for a timepiece consists in performing bar turning operations on a hardenable steel bar to define various active surfaces (bearing surface, shoulder, pivots, etc.) and then in subjecting the bar-turned arbor to heat treatments comprising at least one hardening operation to improve the hardness of the arbor and one or more tempering operations to improve its tenacity. The heat treatment operations are followed by an operation of rolling the pivots of the arbors, which consists in polishing the pivots to the required dimensions. The hardness and roughness of the pivots are further improved during the rolling operation. It will be noted that this rolling operation is very difficult or even impossible to achieve with most materials of low hardness, i.e. less than 600 HV.
The pivot arbors, for example the balance staffs, conventionally used in mechanical timepiece movements are made of steel grades for bar turning which are generally martensitic carbon steels comprising lead and manganese sulphides to improve their machinability. A known steel of this type, named 20AP, is typically used for these applications.
This type of material has the advantage of being easy to machine, in particular of being suitable for bar turning and, after hardening and tempering, has superior mechanical properties which are very advantageous for making timepiece pivot arbors. These steels have, in particular, superior wear resistance and hardness after heat treatment. Typically, the hardness of arbor pivots made of 20AP steel can exceed 700 HV after heat treatment and rolling.
Although this type of material provides satisfactory mechanical properties for the horological applications described above, it has the drawback of being magnetic and capable of interfering with the working of a watch after being subjected to a magnetic field, particularly when the material is used to make a balance staff cooperating with a balance spring made of ferromagnetic material. This phenomenon is well known to those skilled in the art. It will also be noted that these martensitic steels are also sensitive to corrosion.
Attempts have been made to try to overcome these drawbacks with austenitic stainless steels, which have the peculiarity of being non-magnetic, namely paramagnetic or diamagnetic or antiferromagnetic. However, these austenitic steels have a crystallographic structure, which does not allow them to be hardened and to achieve levels of hardness and thus wear resistance compatible with the requirements necessary for making timepiece pivot arbors. One means of increasing the hardness of these steels is cold working, however this hardening operation cannot achieve hardnesses of more than 500 HV. Consequently, for parts requiring high resistance to wear due to friction and requiring pivots which have little or no risk of deformation, the use of this type of steel remains limited.
Another approach for attempting to overcome these drawbacks consists in depositing hard layers of materials such as diamond-like-carbon (DLC) on the pivot arbors. However, there have been observed significant risks of delamination of the hard layer and thus the formation of debris which can move around inside the timepiece movement and disrupt the operation thereof, which is unsatisfactory.
A similar approach, described in FR Patent 2015873, proposes to make a balance staff wherein at least the main part is made of certain non-magnetic materials. The pivots may be made of this same material or of steel. It is also possible to arrange for the deposition of an additional layer applied by galvanic or chemical means or by gas phase (for example of Cr, Rh, etc.). This additional layer presents a significant risk of delamination. This document also describes a balance staff fabricated entirely of hardenable bronze. However, no information is provided as to the method for fabricating the pivots. Further, a component made of hardenable bronze has a hardness of less than 450 HV. Such a hardness seems insufficient for performing a rolling treatment to those skilled in the art.
There are also known, from EP Patent Application 2757423, pivot arbors made of an austenitic alloy of cobalt or nickel and having an outer surface hardened to a certain depth. However, such alloys may prove difficult to machine by chip removal. Moreover, they are relatively expensive because of the high cost of nickel and cobalt.
It is an object of the invention to overcome all or part of the aforementioned drawbacks by proposing a pivot arbor which both limits sensitivity to magnetic fields and can achieve an improved hardness compatible with the demands for wear and shock resistance required in the horological industry.
It is also an object of the invention to provide a non-magnetic pivot arbor having improved corrosion resistance.
It is yet another object of the invention to provide a non-magnetic pivot arbor which can be manufactured simply and economically.
To this end, the invention relates to a pivot arbor for a timepiece movement comprising at least one metal pivot at at least one of its ends.
According to the invention, the metal is a non-magnetic copper alloy in order to limit its sensitivity to magnetic fields, and at least the outer surface of said at least one pivot is deep-hardened with respect to the core of the arbor to a predetermined depth.
Consequently, a surface area or the entire surface of the arbor is hardened, i.e. the arbor core may be little modified or not modified. Through this selective hardening of portions of the arbor, the pivot arbor can enjoy advantages such as low sensitivity to magnetic fields, and hardness in the main stress areas, in addition to good corrosion resistance while still maintaining good general tenacity. Moreover, the use of such a non-magnetic copper is advantageous inasmuch as these latter are highly machinable.
In accordance with other advantageous features of the invention:
Moreover, the invention relates to a timepiece movement comprising a pivot arbor according to any of the preceding variants, and in particular a balance staff, a pallet staff and/or an escape pinion comprising an arbor as defined above.
Finally, the invention relates to a method for manufacturing a pivot arbor comprising the following steps:
a) forming, preferably by bar turning or any other chip removal machining technique, a pivot arbor comprising at least one metal pivot at one of its ends, said metal being a non-magnetic copper alloy, to limit its sensitivity to magnetic fields;
Consequently, by diffusing atoms in the copper alloy, a surface area or the entire surface of the pivots is hardened without having to deposit a second material over the pivots. Indeed, the hardening occurs within the material of the pivot arbor which, advantageously according to the invention, prevents any subsequent delamination which can occur where a hard layer is deposited on the arbor.
In accordance with other advantageous features of the invention:
Other features and advantages will appear clearly from the following description, given by way of non-limiting illustration, with reference to the annexed drawings, in which:
In the present description, the term “non-magnetic” means a paramagnetic or diamagnetic or antiferromagnetic material, whose magnetic permeability is less than or equal to 1.01.
A copper alloy is an alloy containing at least 50% by weight copper.
The invention relates to a component for a timepiece movement and particularly to a non-magnetic pivot arbor for a mechanical timepiece movement.
The invention will be described below with reference to an application to a non-magnetic balance staff 1. Of course, other types of timepiece pivot arbors may be envisaged such as, for example, timepiece wheel set arbors, typically escape pinions or pallet staffs. Components of this type have a body with a diameter preferably less than 2 mm, and pivots with a diameter preferably less than 0.2 mm, with a precision of several microns.
Referring to
With the magnetism induced by objects that are encountered on a daily basis, it is important to limit the sensitivity of balance staff 1 to avoid affecting the working of the timepiece in which it is incorporated.
Surprisingly, the invention overcomes both problems at the same time with no comprise and provides additional advantages. Thus, the metal 4 of pivot 3 is a non-magnetic copper alloy so as to advantageously limit the sensitivity of the staff to magnetic fields. Further, at least the outer surface 5 of pivots 3 (
Indeed, according to the invention, the deep-hardened outer surface of pivots 3 has a hardness of more than 600 HV.
Preferably, the non-magnetic copper alloy is chosen from the group comprising a brass (Cu—Zn) or a special brass (Cu—Zn with Al and/or Si and/or Mn), a copper-beryllium, a bronze (Cu—Sn), an aluminium bronze, a copper-aluminium (optionally comprising Ni and/or Fe), a copper-nickel, a nickel silver (Cu—Ni—Zn), a copper-nickel-tin, a copper-nickel-silicon, a copper-nickel-phosphorus, a copper-titanium, wherein the proportions of the various alloying elements are chosen to give the alloys both non-magnetic properties and good machinability.
For example, the brasses may comprise the alloys CuZn39Pb3, CuZn37Pb2, or CuZn37.
The special brasses may comprise the alloys CuZn37Mn3Al2PbSi, CuZn23Al3Co or CuZn23Al6Mn4Fe3Pb.
The nickel silver may comprise the alloys CuNi25Zn11Pb1Mn, CuNi7Zn39Pb3Mn2 or CuNi18Zn19Pb1.
The bronzes may comprise the alloys CuSn9 or CuSn6.
The aluminium bronzes may comprise the alloys CuAl9 or CuAl9Fe5Ni5.
The copper-nickel alloys may comprise the alloy CuNi30.
The copper-nickel-tin alloys may comprise the alloys CuNi15Sn8, CuNi9Sn6 or CuNi7.5Sn5.
The copper-titanium alloys may comprise the alloy CuTi3Fe.
The copper-nickel-silicon alloys may comprise the alloy CuNi3Si.
The copper-nickel-phosphorus alloys may comprise the alloy CuNi1P.
The copper-beryllium alloys may comprise the alloys CuBe2Pb or CuBe2.
The composition values are given in mass percent. The elements with no indication of the composition value are either the remainder (copper) or elements whose percentage in the composition is less than 1% by weight.
The non-magnetic copper alloy may also be an alloy having a mass percent composition of between 14.5% and 15.5% Ni, between 7.5% and 8.5% Sn, at most 0.02% Pb and the remainder Cu. Such an alloy is marketed under the trademark ToughMet® by Materion.
Of course, other non-magnetic copper-based alloys may be envisaged provided the proportion of their constituents confers non-magnetic properties and good machinability.
It has been empirically demonstrated that a hardening depth of between 5% and 40% of the total diameter d of pivots 3 is sufficient for application to a balance staff. By way of example, if the radius d/2 is 50 μm, the hardening depth is preferably approximately 15 μm all around pivots 3. Evidently, depending upon the application, it is possible to provide a different hardening depth of between 5% and 80% of the total diameter d.
Preferably according to the invention, the deep-hardened outer surface 5 of pivots 3 comprises diffused atoms of at least one chemical element. For example, this chemical element may be a non-metal such as nitrogen, argon and/or boron. Indeed, as explained below, through the interstitial supersaturation of atoms in non-magnetic copper alloy 4, a surface area 5 is deep-hardened with no need to deposit a second material over pivots 3. Indeed, the hardening occurs within the material 4 of pivots 3 which, advantageously according to the invention, prevents any subsequent delamination during use. Consequently, outer surface 5 of pivot 3 comprises a hard surface layer, but has no additional hardening layer deposited directly on said outer surface 5. It is evident that other layers not having a hardening function may be deposited. Thus, it is possible, for example, to deposit a lubrication layer on the outer surface of the pivot.
Consequently, at least one surface area of the pivot is hardened, i.e. the core of pivots 3 and/or the rest of the arbor may remain little modified or unmodified without any significant change to the mechanical properties of balance staff 1. This selective hardening of pivots 3 of balance staff 1 makes it is possible to combine advantages, such as low sensitivity to magnetic fields, hardness and high tenacity, in the main areas of stress, while offering good corrosion and fatigue resistance.
The invention also relates to the method of manufacturing a balance staff as explained above. The method of the invention advantageously comprises the following steps:
a) forming, preferably by bar turning or any other chip removal machining technique, a balance staff 1 comprising at least one metal pivot 3 at each of its ends, said metal being a non-magnetic copper alloy, to limit its sensitivity to magnetic fields; and
b) diffusing atoms to a predetermined depth at least in the outer surface 5 of pivots 3 so as to deep-harden the pivots in the main areas of stress.
According to a first preferred embodiment, pivots 3 are rolled or polished after step b) in order to achieve the final dimensions and surface finish required for pivots 3. This rolling operation after treatment makes it possible to obtain arbors presenting improved resistance to wear and shocks compared to arbors whose pivots have simply been subjected to a hardening operation. Consequently, at least outer surface 5 of pivots 3 of the invention is rolled.
Advantageously according to the invention, regardless of the embodiment, the method can be applied in bulk. Thus, step b) may consist of a thermochemical treatment, such as boriding several balance staffs and/or several balance staff blanks. It is understood that step b) may consist of the interstitial diffusion in non-magnetic copper alloy 4 of the atoms of a chemical element, for example a non-metal. Finally, advantageously, it was discovered that the compressive stresses of the method improve fatigue and shock resistance.
Step b) could also consist of an ion implantation process and/or a diffusion heat treatment. This variant has the advantage of not limiting the type of diffused atoms and of allowing both interstitial and substitutional diffusion.
When the treatment implemented in step b) is an ion implantation process, the depth of hardening of outer surface 5 may advantageously be increased with the aid of a heat treatment performed during or after the ion implantation treatment step b).
The method according to the invention does not comprise any step of depositing an additional hardening layer directly onto outer surface 5 of pivot 3.
The pivot arbor according to the invention may comprise pivots treated according to the invention or be entirely made of non-magnetic copper alloy. Further, the diffusion treatment of step b) may be performed on the surface of the pivots or over the entire surfaces of the pivot arbor.
The pivot arbor according to the invention may advantageously be made by bar turning or any other chip removal machining technique using non-magnetic copper alloy bars with a diameter preferably less than 3 mm, and preferentially less than 2 mm. Copper alloys are known to those skilled in the art for being too soft to be able to be rolled and for wear resistance during use. However, in a surprising and unexpected manner, the use of such materials according to the invention makes it possible to make pivot arbors presenting a hardness of more than 600 HV which allows rolling to be performed and satisfactory longevity to be achieved during motion. To achieve the present invention, those skilled in the art had to overcome bias to use a non-magnetic copper based alloy to make a component of very small dimensions by means of a method comprising a step of bar turning (or any other chip removal machining method) and of rolling.
Against all expectations, the method of the invention makes it possible to obtain a timepiece pivot arbor wherein at least the pivots are formed by bar turning (or any other chip removal machining method) and rolling using a non-magnetic copper alloy.
Of course, this invention is not limited to the illustrated example but is capable of various variants and alterations which will be clear to those skilled in the art. In particular, it is possible to envisage entirely or virtually entirely treating pivots 3, i.e. treating more than 80% of the diameter d of pivots 3, although this is not necessary for the application to pivot pins such as timepiece balance staffs.
| Number | Date | Country | Kind |
|---|---|---|---|
| 16180223.6 | Jul 2016 | EP | regional |
