The disclosure relates in particular to a centrifugal degasser for a turbomachine.
The technical background comprises, in particular, the documents FR-A1-3 071 418, EP-A1-3 112 031 and US-A1-2013/195608.
The turbomachines are a complex system involving a number of rotating assemblies (turbines, compressor, etc.) which must be equipped with sealing devices. These sealing devices are generally made by labyrinths of pressurised air arranged in the vicinity of the rotating assemblies. For this purpose, air is taken directly from the air duct of the turbomachine. This air then passes through the turbomachine via the various labyrinths provided for this purpose, and is then evacuated towards the outside of the turbomachine to limit the pressure build-up in other areas of the turbomachine, in particular the reduction gear, the accessory gearbox, etc. This air, having passed through various areas of the turbomachine, is charged with oil used for cooling and lubricating the bearings and pinions of the rotating assemblies. In order to avoid the release of oil-laden air, to reduce the environmental impact of turbomachines, to reduce the oil consumption and to reduce the need to refill the oil reservoirs, it is important to provide degassers that separate the oil from the air before discharging the air to the outside of the turbomachine.
Such a degasser is generally arranged and driven by a mechanical power take-off at the accessory gearbox or reduction gear of the turbomachine.
In a known manner, such a centrifugal degasser comprises one or more enclosures for centrifugal separation of the air/oil mixture arranged around a hollow shaft and delimited by an outer annular wall and an inner annular wall. The degasser further comprises an axial inlet for supplying the enclosure with the air/oil mixture, and a peripheral oil outlet provided in the outer wall. Thus, when the degasser is rotated, generally by means of a pinion of the accessory gearbox or reduction gear, the oil is naturally drawn by centrifugal force towards the oil outlet provided at the periphery of the degasser. In addition, an oil-free air outlet is provided in the inner wall and connected to the hollow shaft, which allows the air to be exhausted to the outside.
Some degassers, such as the one described in the application WO-A1-2011/004023, also comprise filters arranged in the enclosure of the degasser to improve the capture of oil drops and thus promote the de-oiling of the mixture. In effect, the filters increase the available contact surface and thus improve the likelihood of an oil drop carried by the mixture flux being caught on a wall. These filters are usually made of a metal foam, such as a foam marketed under the name Retimet®.
However, the performance of known degassers is generally handicapped by internal pressure losses which are due to two causes in particular, the shapes of the duct, comprising the centrifugal enclosure, through which the air flux is passing during de-oiling, and the presence of the metal foam.
With regard to the internal shapes of the degasser delimiting the duct used by the air flux, the manufacturing process can then be limiting with regard to the potential for optimal geometry to be achieved.
With regard to the presence of metal foam, the pressure losses are due to the fact that at high speeds (for example, for speeds of the order of 6,000 rpm), the front surface constituted by the metal foam acts like a wall and the degree of penetration of the air particles into the foam is low. From this point of view, the known manufacturing processes, integrating for example a specific foam, do not allow the control of the geometry of the structure.
It is therefore complex to find a technological solution/means of production compatible with the two aspects of minimising losses and optimising de-oiling capacity. There is therefore a need to improve the design of the centrifugal separation enclosure to optimise the de-oiling performance while limiting the pressure drop across the degasser.
The disclosure relates to a component for a centrifugal degasser for a an air/oil mixture of a turbomachine, intended to rotate about an axis of symmetry, forming an annular enclosure for centrifugal separation of the mixture, the enclosure forming a fluid passage duct, one inlet of which is oriented axially for supplying the enclosure with the mixture, and a first outlet of which is oriented radially inwards for discharging the de-oiled air separated from the mixture, the enclosure further comprising at least one second oil outlet oriented radially outwards and intended to discharge the oil separated from the mixture to the outside of the degasser, characterized in that the enclosure comprises longitudinal walls passing radially therethrough, at least one of the surfaces of the longitudinal walls having surface structures and/or corrugations arranged to form obstacles to a flux of the mixture along the surface of the longitudinal walls.
The longitudinal walls extend radially and form stator fins which cause the mixture to rotate as it passes through the centrifugal enclosure. In addition, the oil forms a mist of droplets suspended in the mixture. The droplets, which are heavier than air, are carried to the periphery by centrifugal force, but a large proportion of them are also caught by the rotating longitudinal walls. They then form an oil film which flows towards the periphery of the enclosure and then towards the discharge outlets, still under the effect of the centrifugal force. The structures or corrugations on the surface of the longitudinal walls have two functions. On the one hand, they improve the capture of oil droplets by forming obstacles on which the mixture comes up against or by capturing droplets that tend to bounce off the wall. On the other hand, they can also form protections for the oil film by passing the air flux along the wall above the oil film and thus preventing it from carrying away oil already deposited on the wall.
Preferably, the component comprises an annular row of the longitudinal walls forming, between two successive longitudinal walls, passages for the flux through the enclosure in the axial direction, the distance between the longitudinal walls being less than their radial extension.
By multiplying the number of longitudinal walls, the probability of a drop being captured by one of them is maximised.
Advantageously, the surface of the longitudinal walls may have a roughened surface, so as to protect an oil film from the flux of the mixture.
The roughness asperities can on the one hand prevent droplets from bouncing back and on the other hand protect the oil film present in the crevices formed between the asperities. The height and basis weight of the asperities must be adapted locally to the thickness of the oil film that forms on the wall.
In a preferred embodiment, the longitudinal walls form thin plates having corrugations in the axial direction.
The corrugations of the longitudinal walls give a sinuous shape to the compartments between two walls, the droplets of the mixture whose flux follows the compartment in the axial direction are thus more easily captured on the surface of the longitudinal walls.
Even more preferably, channels excavated on at least one of the faces of the longitudinal walls extend radially thereon, so as to drain an oil film towards an outer peripheral wall of the centrifugal enclosure.
In addition, the oil film formed within the channels is protected from the air flux along the wall. For this purpose, the depth and width of the channels can be adjusted according to the location in the centrifugal enclosure, to take account of the amount of oil drained locally by the oil film.
Advantageously, several channels are arranged between two folds of a corrugation.
Preferably, the second oil outlet comprises orifices passing through an outer peripheral wall of the centrifugal enclosure, positioned in each compartment between two longitudinal walls at the level of the folds between two corrugations.
Some of the longitudinal walls can start after the others in the axial direction, behind the axial inlet.
This ensures that the radial channels are not immediately saturated with large droplets. This also allows, when the walls form a tight network, not to clog the inlet of the centrifugal enclosure and to progressively direct the flux of mixture into the compartments between the walls, thus limiting the pressure losses.
Advantageously, such a component is manufactured in one component, for example by additive manufacturing.
The additive manufacturing allows to optimise both the shapes of the structural part, to direct the flux of the fluid passing through it in order to minimise the pressure losses, and to easily integrate an annular row of longitudinal walls which are housed in the appropriate space of the duct, to improve the performance of separation of the oil and air.
The disclosure also relates to a component as described above, which comprises one or more of the following features:
The recessed patterns guide oil droplets collected by the peripheral wall to the discharge orifices and thus prevent the creation of oil pockets along this wall. In addition, they create areas where the oil pressed against the wall and being discharged is relatively protected from the main air flux in the enclosure and thus limit the risk of this oil being re-entrained towards the de-oiled mixture outlet.
Preferably, the enclosure is divided into an annular row of compartments separated by longitudinal walls, the peripheral wall comprising at least one orifice in each compartment.
The longitudinal walls, parallel to the axis of symmetry, extend radially. They form stator fins which drive the air and oil mixture in rotation in the enclosure. The separation of the enclosure into a plurality of compartments optimises the efficiency of the degasser for a separation by centrifugation.
Preferably, each compartment comprises a plurality of orifices, positioned at points where the radial distance from the radially inner surface of the peripheral wall has a maximum.
The radial distance being the distance to the axis of symmetry about which the assembly rotates, it is naturally towards these points that the oil droplets captured by the rotating peripheral wall are directed.
The radially inner surface of the peripheral wall may have corrugations in the circumferential and/or axial direction within each compartment.
The pitch of the corrugations and/or their radial amplitude may change as a function of the axial location.
The pitch of the corrugations and/or their radial amplitude may change as a function of the circumferential location within each compartment.
According to a particular embodiment, the radially inner surface of the peripheral wall comprises longitudinal channels.
According to another embodiment, possibly combinable with the previous one, the radially inner surface of the peripheral wall comprises troughs each surrounding the mouth of an orifice.
Advantageously, a component as described above is manufactured in one component, for example by additive manufacturing. In particular, the additive manufacturing corresponds to complex shapes of the peripheral wall to optimise the efficiency of the patterns.
The disclosure also relates to a centrifugal degasser for an air/oil mixture of a turbomachine comprising a component as described above, a hollow shaft secured to the component and configured to collect the air leaving the internal radial outlet, and a pinion for rotating the assembly.
Other features and advantages of the disclosure will become apparent from the detailed description that follows, for the understanding of which reference is made to the annexed drawings in which:
In the figures, the scales and proportions are not strictly respected for the sake of illustration and clarity.
A degasser using the disclosure comprises, as shown in
The duct 4 comprises an axial inlet 5 intended for the inlet of the air and oil mixture to be separated. This axial inlet 5 corresponds to a first end of a first portion 6 of the duct 4 which extends essentially axially, in order to centrifuge the mixture. The first portion of the duct 6, axially extending, acts as a centrifugal enclosure, as this is where the centrifugal force is exerted most strongly on the air/oil mixture. It is therefore referred to as the centrifugal enclosure 6 in the following description.
The duct 4 further comprises, here, a plurality of compartments distributed circumferentially around the axis of symmetry X. The compartments are formed between radially extending longitudinal bulkheads 7. Advantageously, these axial bulkheads 7 connect the first 2 and the second shell 3, thus forming a connection which secures them. Each compartment communicates with the axial inlet 5 of the mixture.
At its second axial end, the centrifugal enclosure 6 is axially closed by a portion 3a of the second shell 3, substantially perpendicular to the axis of symmetry X, and comprises a radial opening 9 towards the axis of symmetry X between the first 2 and the second shell 3. The second shell 3 forms a radially outer wall 3b of the centrifugal enclosure 6 which is substantially annular, between the inlet 5 and the portion 3a of the second shell which axially limits the centrifugal enclosure 6 at its second end. The centrifugal enclosure 6 comprises a plurality of radial oil outlets 8 in the form of through orifices in the radially outer wall 3b and is configured to be able to discharge the oil separated from the mixture by the centrifugal force of the degasser. Each compartment of the duct 4 is connected to one or more radial oil outlets 8.
The first shell 2 forms a radially inner wall of the compartments of the duct in the centrifugal enclosure 6. It stops axially before the axial portion 3a of the second shell 3, starting from the inlet 5 of the duct, to provide the radial opening 9 inwards at the second end of the centrifugal enclosure 6. Its shape can be optimised to promote oil separation and to minimise pressure losses, in particular, at the level of the bend formed at the radial outlet. In the example shown, the radially inner wall is substantially annular starting from the axial inlet 5 and comprises an axial end 2a opposite the axial inlet 5 forming a rounded circumferential bead or plateau at the second end of the centrifugal enclosure 6. This shape of the axial end 2a of the first shell tends to send the fluid radially outwards through the bend formed in the duct 4 at the outlet of the centrifugal enclosure 6, so as to optimise the flow of the air/oil mixture flux.
The duct 4 comprises a second portion 10 which communicates with the centrifugal enclosure 6 through the radial opening 9 between the first 2 and second 3 shells and which is configured to guide the fluid to a radial outlet 11 in an empty cylindrical space, which extends axially between the limits of the centrifugal enclosure 7. The first 2 and second 3 shells form clamps 12, 13, which limit the empty cylinder space. These clamps 12, 13 are configured to connect the component 1 to a hollow shaft 14, which drives the component in rotation.
The component 1 is used in a degasser which comprises a pinion 15 for rotating the component, itself comprising a web 16. In the example shown, the web 16 is securely connected to the moving component 1 and comprises openings opposite the axial inlet 5 for the passage of the mixture into the compartments of the duct 4. The web 16 is also securely connected to the hollow shaft 14.
Advantageously, the component 1 is produced by an additive manufacturing method which allows to produce the complex shapes of the example, in particular with a view to promoting the separation of the oil droplets from the mixture while minimising the pressure losses. The additive manufacturing of the assembly can be done, in a known way, by a process of controlled laser melting of a metallic powder. However, the example presented is by no means limiting for the implementation of the disclosure and manufacturing methods by machining or casting can also be used for more conventional shapes of the passage duct of the mixture in the moving component 1.
As indicated by the arrow F1 in
The oil present in the mixture forms a mist consisting of more or less fine droplets, represented schematically by dots in
However, as shown in
According to one aspect of the disclosure, the shape of the axial bulkheads 7 is modified to limit this phenomenon.
In a particular embodiment, illustrated in
According to another aspect of the disclosure, as illustrated in
Furthermore, in an embodiment illustrated in
With reference to
It should be noted that the circumferential distance a between two bulkheads is less than the axial extension b of the herringbones and substantially equal to the circumferential extension of the herringbones. The air flux F1 loaded with oil droplets thus follows a sinuous path in the axial direction.
Radial channels 19 are also formed on both sides of the surfaces of the plates 18a to 18i of the axial bulkheads 7b. As shown in
Several variants are possible for forming the channels 19. The box A in
The width c and the depth d of the channels 19 is adjusted to collect the oil deposited on the bulkhead 7b and to protect the oil film 17 formed there from the air flux F1 along the bulkhead.
Given the sinuous nature of the path followed by the flux F1 between the bulkheads 7b, as illustrated in
Generally speaking, the longitudinal bulkheads 7b start just behind the axial inlet of the centrifugal enclosure 6 and extend to the opposite axial end formed by the transverse wall 3a.
In one embodiment, illustrated in
Furthermore, in variants not shown, the widths and depths of the discharge channels 19 may also vary in the axial direction as the air advances through the degasser. Their depths may also vary depending on their location.
The disclosure is not limited to the examples shown. It also covers numerous forms of corrugations of the longitudinal bulkheads, as well as walls whose shapes change in the axial and radial directions. Moreover, all these solutions can be applied with a rich diversity of materials to form the longitudinal bulkheads 7b: aluminium, steel, plastic, etc. . . . .
Furthermore, the additive manufacturing allows to adapt the bulkheads 7b to complex shapes of the centrifugal enclosure.
In the embodiment shown in
According to the disclosure, the radially inner surface of the peripheral wall 3b comprises recessed patterns connected to the mouth of the discharge orifices 8, so as to drain the oil collected by the peripheral wall 3b to the orifices 8.
In a particular embodiment, with reference to
In another embodiment, with reference to
More generally, with reference to
With reference to
With reference to
The orifices 8 are preferably located at areas of maximum radius on the surface. The areas of maximum radius, 19 or 20, shown in
Indeed, the disclosure is not limited to the examples shown in the figures. It covers all possible geometrical variations of the internal surface, such as:
All these solutions can be applied with a wide variety of materials to form the peripheral wall 3b: aluminium, steel, plastic, etc.
Moreover, the additive manufacturing allows to easily obtain complex shapes of the centrifugal enclosure and in particular for the internal surface of the peripheral wall 3b.
Number | Date | Country | Kind |
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1905487 | May 2019 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FR2020/050836 | 5/20/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/240116 | 12/3/2020 | WO | A |
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20220249995 A1 | Aug 2022 | US |