Composite buoyancy module

Information

  • Patent Grant
  • 6488447
  • Patent Number
    6,488,447
  • Date Filed
    Wednesday, October 18, 2000
    24 years ago
  • Date Issued
    Tuesday, December 3, 2002
    21 years ago
Abstract
A buoyancy system for a deep water floating platform includes at least one composite buoyancy module coupled to the a riser having a length greater than 1000 feet and an associated weight. The composite buoyancy module is sized to have a volume to produce a buoyancy force at least as great as the weight of the riser. The composite buoyancy module may include a vessel with a composite vessel wall. The buoyancy module or vessel may have a non-circular cross-section defining an area which is greater than approximately 79 percent of an area defined by a square with sides tangent to the vessel wall to maximize buoyancy. A second buoyancy module may be directly coupled to the first buoyancy module to achieve a desired buoyancy.
Description




BACKGROUND OF THE INVENTION




1. The Field of the Invention




The present invention relates generally to a composite buoyancy module or can for supporting a riser of a deep water, floating oil platform. More particularly, the present invention relates to a buoyancy module formed of composite material, and with a circular or non-circular cross-sectional shape to maximize buoyancy, or make optimum use of the space available.




2. The Background Art




As the cost of oil increases and/or the supply of readily accessible oil reserves are depleted, less productive or more distant oil reserves are targeted, and oil producers are pushed to greater extremes to extract oil from the less productive oil reserves, or to reach the more distant oil reserves. Such distant oil reserves may be located below the oceans, and oil producers have developed offshore drilling platforms in an effort to extend their reach to these oil reserves.




In addition, some oil reserves are located farther offshore, and thousands of feet below the surface of the oceans. Certain floating oil platforms, known as spars, or Deep Draft Caisson Vessels (DDCV) have been developed to. reach these oil reserves. Steel tubes or pipes, known as risers, are suspended from these floating platforms, and extend the thousands of feet to reach the ocean floor, and the oil reserves beyond.




It will be appreciated that these risers, formed of thousands of feet of steel pipe, have a substantial weight which must be supported by buoyant elements at the top of the risers. Steel air cans have been developed which are coupled to the risers and disposed in the water to help buoy the risers, and eliminate the strain on the floating platform, or associated rigging. One disadvantage with the air cans is that they are formed of metal, and thus add considerable weight themselves. Thus, the metal air cans must support the weight of the risers and themselves. In addition, the air cans are often built to pressure vessel specifications, and are thus costly and time consuming to manufacture.




In addition, as risers have become longer by going deeper, their weight has increased substantially. One solution to this problem has been to simply add additional air cans to the riser so that several air cans are attached in series. It will be appreciated that the diameter of the air cans is limited to the width of the well bays within the platform structure, while the length is merely limited by the practicality of handling the air cans. For example, the length of the air cans is limited by the ability or height of the crane that must lift and position the air can. One disadvantage with more and/or larger air cans is that the additional cans or larger size adds more and more weight which also be supported by the air cans, decreasing the air can's ability to support the risers. Another disadvantage with merely stringing a number air cans is that long strings of air cans may present structural problems themselves. For example, a number of air cans pushing upwards on one another, or on a stem pipe, may cause the cans or stem pipe to buckle.




SUMMARY OF THE INVENTION




It has been recognized that it would be advantageous to optimize the systems and processes of accessing distant oil reserves, such as deep water oil reserves. In addition, it has been recognized that it would be advantageous to develop a system for reducing the weight of air cans, and thus the riser system and platforms. In addition, it has been recognized that it would be advantageous to develop a system for increasing the buoyancy of the air cans.




The invention provides a modular buoyancy system including one or more buoyancy modules. The buoyancy modules are vertically oriented, disposed at and below the surface of the water and coupled to a riser or stem pipe to support the riser. The one or more buoyancy modules are sized to have a volume to produce a buoyancy force at least as great as the riser.




In accordance with one aspect of the present invention, the riser may be over 10,000 feet long with an associated weight, and the buoyancy module advantageously may include an elongated vessel with a composite vessel wall. Preferably, the composite vessel wall advantageously has a decrease in weight when submerged between approximately 25 to 75 percent; and more preferably a decrease in weight when submerged between approximately 40 to 60 percent. In addition, the composite vessel wall preferably has a density less than the density of the riser. Furthermore, the composite vessel wall preferably has a coefficient of thermal expansion less than a coefficient of thermal expansion of the riser; and may have a coefficient of thermal expansion between approximately −4.4×10


−8


to 8.0×10


−6


in/in/° F. The composite vessel wall also may have a thermal conductivity less than a thermal conductivity of the riser.




In accordance with another aspect of the present invention, the buoyancy module may include a stem pipe which extends concentrically within the vessel, with an upper end of the vessel coupled to the stem pipe. The riser is received through the stem pipe. Alternatively, the buoyancy vessel or module may be coupled directly to the riser.




A spider structure may be attached to the vessel to position the stem pipe concentrically within the vessel. The spider structure may have an annular member with an aperture receiving the stem pipe therethrough, and a plurality of arms attached to and extending between the vessel and the annular member.




In accordance with another aspect of the present invention, the buoyancy module or vessel advantageously may have a noncircular cross section to maximize buoyancy. The buoyancy module may be disposed in a floating platform with a grid structure with at least one individual square compartment through which the buoyancy module or vessel is disposed. The square compartment has a cross-sectional area. The non-circular cross-section of the buoyancy module or vessel advantageously defines an area greater than approximately 79 percent of the cross-sectional area of the square compartment. Preferably, the cross-section of the buoyancy module of vessel advantageously includes a polygon, such as hexagon, with an area greater than approximately 86 percent of the square compartment, or an octagon.




In accordance with another aspect of the present invention, a bumper advantageously is disposed between the square compartment and the buoyancy module or vessel.




In accordance with another aspect of the present invention, more than one buoyancy modules advantageously may be limited to manageable sized but coupled together to achieve a desired buoyancy. A second elongate vessel may have an upper end directly attached to the lower end of the first elongate vessel. The first and second elongate vessels may have different lengths, and different volumes.




Additional features and advantages of the invention will be set forth in the detailed description which follows, taken in conjunction with the accompanying drawing, which together illustrate by way of example, the features of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic of a deep water, floating oil platform called a spar or Deep Draft Caisson Vessel with risers utilizing a modular buoyancy system in accordance with the present invention;





FIG. 2

is a partial, broken-away view of a preferred embodiment of the deep water, floating oil platform of

FIG. 1

utilizing the modular buoyancy system in accordance with the present invention;





FIG. 3

is a cross-sectional view of the deep water, floating oil platform of

FIG. 2

taken along line


3





3


utilizing the modular buoyancy system in accordance with the present invention;





FIG. 4

is a partial side view of the modular buoyancy system in accordance with the present invention coupled to a stem pipe and riser;





FIG. 5

is a perspective view of a composite buoyancy module in accordance with the present invention;





FIG. 6

is a cross-sectional view of the composite buoyancy system of

FIG. 5

;





FIG. 7

is a cross-sectional view of a composite buoyancy system in accordance with the present invention;





FIG. 8

is a partial cross-sectional view a top end of the modular buoyancy module of

FIG. 5

;





FIG. 9

is a side view of a pair of modular buoyancy modules in accordance with the present invention; and





FIG. 10

is a partial cross-sectional view of the pair of modular buoyancy modules of FIG.


9


.











DETAILED DESCRIPTION




For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the exemplary embodiments illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the invention as illustrated herein, which would occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the invention.




As illustrated in

FIGS. 1 and 2

, a deep water, floating oil platform, indicated generally at


8


, is shown with a buoyancy system, indicated generally at


10


, in accordance with the present invention. Deep water oil drilling and production is one example of a field which may benefit from use of such a buoyancy system


10


. The term “deep water, floating oil platform” is used broadly herein to refer to buoyant platforms located above and below the surface, such as are utilized in drilling and/or production of fuels, such as oil and gas, typically located off-shore in the ocean at locations corresponding to depths of over several hundred or thousand feet, including classical, truss, and concrete spar-type platforms or Deep Draft Caisson Vessels, etc. Thus, the fuel, oil or gas reserves are located below the ocean floor at depths of over several hundred or thousand feet of water.




A classic, spar-type, floating platform


8


or Deep Draft Caisson Vessel (DDCV) is shown in

FIGS. 1 and 2

, and has both above-water, or topside, structure


18


, and below-water, or submerged, structure


22


. The above-water structure


18


includes several decks or levels which support operations such as drilling, production, etc., and thus may include associated equipment, such as a workover or drilling rig, production equipment, personnel support, etc. The submerged structure


22


may include a hull


26


, which may be a full cylinder form. The hull


26


may include bulkheads, decks or levels, fixed and variable seawater ballasts, tanks, etc. The fuel, oil or gas may be stored in tanks in the hull. The platform


8


, or hull, also has mooring fairleads to which mooring lines, such as chains or wires, are coupled to secure the platform or hull to an anchor in the sea floor.




The hull


26


also may include a truss or structure


30


. The hull


26


and/or truss


30


may extend several hundred feet below the surface


34


of the water, such as 650 feet deep. A centerwell or moonpool


38


(See

FIG. 3

) is located in the hull


26


. The buoyancy system


10


is located in the hull


26


, truss


30


, and/or centerwell


38


. The centerwell


38


is typically flooded and contains compartments


42


(

FIG. 3

) or sections for separating the risers and the buoyancy system


10


. The hull


26


provides buoyancy for the platform


8


while the centerwell


38


protects the risers and buoyancy system


10


.




It is of course understood that the classic, spar-type or (DD CV), floating platform


8


depicted in

FIGS. 1 and 2

is merely exemplary of the types of floating platforms which may be utilized. For example, other spar-type platforms may be used, such as truss spars, or concrete spars.




The buoyancy system


10


supports deep water risers


46


which extend from the floating platform


8


, near the water surface


34


, to the bottom


50


of the body of water, or ocean floor. The risers


46


are typically steel pipes or tubes with a hollow interior for conveying the fuel, oil or gas from the reserve, to the floating platform


8


. The term “deep water risers” is used broadly herein to refer to pipes or tubes extending over several hundred or thousand feet between the reserve and the floating platform


8


, including production risers, drilling risers, and export/import risers. The risers may extend to a surface platform or a submerged platform. The deep water risers


46


are coupled to the platform


8


by a thrust plate


54


(

FIG. 4

) located on the platform


8


such that the risers


46


are suspended from the thrust plate


54


. In addition, the buoyancy system


10


is coupled to the thrust plate


54


such that the buoyancy system


10


supports the thrust plate


54


, and thus the risers


46


, as discussed in greater detail below.




Preferably, the buoyancy system


10


is utilized to access deep water reserves, or with deep water risers


46


which extend to extreme depths, such as over 1000 feet, more preferably over 3000 feet, and most preferably over 5000 feet. It will be appreciated that thousand feet lengths of steel pipe are exceptionally heavy, or have substantial weight. It also will be appreciated that steel pipe is thick or dense (i.e. approximately 0.283 lbs/in


3


), and thus experiences relatively little change in weight when submerged in water, or seawater (i.e. approximately 0.037 lbs/in


3


). Thus, for example, steel only experiences approximately a 13% decrease in weight when submerged. Therefore, thousands of feet of riser, or steel pipe, is essentially as heavy, even when submerged.




The buoyancy system


10


includes one or more buoyancy modules or vessels


58


which are submerged and filled with air to produce a buoyancy force to buoy or support the risers


46


. Referring to

FIG. 5

, the buoyancy module


58


includes an elongate vessel


62


with a wall


66


or shell. The elongate vessel


62


is vertically oriented, submerged, and coupled to one or more risers


46


via the thrust plate


54


(FIG.


4


). The vessel


62


has an upper end


70


and a lower end


74


.




In addition, the buoyancy module


58


may include a stem pipe


78


extending through the vessel


62


concentric with a longitudinal axis of the vessel


62


. Preferably, the upper end


70


of the vessel


62


is coupled or attached to the stem pipe


78


. As shown in

FIG. 4

, the stem pipe


78


may be directly coupled to the thrust plate


54


to couple the vessel


62


and buoyancy module


58


to the thrust plate


54


, and thus to the riser


46


. The stem pipe


78


may be sized to receive one or more risers


46


therethrough, as shown in FIG.


6


.




Therefore, the risers


46


exert a downward force, indicated by arrow


82


in

FIG. 4

, due to their weight on the thrust plate


54


, while the buoyancy module


58


or vessel


62


exerts an upward force, indicated by arrow


86


in

FIG. 4

, on the thrust plate


54


. Preferably, the upward force


86


exerted by the one or more buoyancy modules


58


is equal to or greater than the downward force


82


due to the weight of the risers


46


, so that the risers


46


do not pull on the platform


8


or rigging.




As stated above, the thousands of feet of risers


46


exert a substantial downward force


82


on the buoyancy system


10


or buoyancy module


58


. It will be appreciated that the deeper the targeted reserve, or as drilling and/or production moves from hundreds of feet to several thousands of feet, the risers


46


will become exceedingly more heavy, and more and more buoyancy force


86


will be required to support the risers


46


. It has been recognized that it would be advantageous to optimize the systems and processes for accessing deep reserves, to reduce the weight of the risers and platforms, and increase the buoyance force. Referring again to

FIG. 5

, the vessel


62


advantageously is a composite vessel, and the vessel wall


66


advantageously is formed of a fiber reinforced resin. The composite vessel


62


or vessel wall


66


preferably has a density of approximately 0.072 lbs/in


3


. Therefore, the composite vessel


62


is substantially lighter than prior art air cans. In addition, the composite vessel


62


or vessel wall


66


advantageously experiences a significant decrease in weight, or greater decrease than metal or steel, when submerged. Preferably, the composite vessel


62


experiences a decrease in weight when submerged between approximately 25 to 75 percent, and most preferably between approximately 40 to 60 percent. Thus, the composite vessel


62


experiences a decrease in weight when submerged greater than three times that of steel.




The one or more buoyancy modules


58


, or vessels


62


, preferably have a volume sized to provide a buoyancy force


86


at least as great as the weight of the submerged riser


46


. It will also be appreciated that motion of the floating platform


8


, water motion, vibration of the floating platform


8


and associated equipment, etc., may cause the risers


46


to vibrate or move. Thus, the buoyancy modules


58


or vessels


62


more preferably have a volume sized to provide a buoyancy force at least approximately 20 percent greater than the weight of the submerged risers


46


in order to pull the risers


46


straight and tight to avoid harmonics, vibrations, and/or excess motion.




Referring to

FIGS. 5 and 6

, the buoyancy module


58


may include one or more spider structures


90


disposed at locations along the length thereof to support the vessel


62


and/or reinforce the structure and alignment of the vessel


62


and stem pipe


78


. The spider structure


90


may be attached to the vessel


62


and include an annular member


94


with an aperture


96


through which the stem pipe


78


is received. A plurality of arms


100


may be attached to and between the vessel


62


and the annular member


94


. The buoyancy module


58


may include an upper spider structure


104


located at the top thereof, and a lower spider structure


108


located at the bottom thereof, as shown in FIG.


5


. In addition, intermediate spider structures also may be provided.




The stem pipe


78


may be formed of a metal, such as steel or aluminum. The vessel


62


, however, preferably is formed of a composite material. Thus, the materials of the stem pipe


78


and vessel


62


may have different properties, such as coefficients of thermal expansion. The composite material of the vessel


62


may have a coefficient of thermal expansion much lower than that of the stem pipe


78


and/or risers


48


. Therefore, the stem pipe


78


is axially movable disposed within the aperture


96


of the spider structure


90


, and thus axially movable with respect to the vessel


62


. Thus, as the stem pipe


78


and vessel


62


expand and contract, they may do so in the axial direction with respect to one another. For example, the composite material of the vessel


62


may have a coefficient of thermal expansion between approximately 4.0 to 8.0×10


−6


in/in/° F. for fiberglass reinforcement with epoxy, vinyl ester or polyester resin; or of −4.4×10


−8


to 2.5×10


−6


in/in/° F. for carbon fiber reinforcement with epoxy, vinyl ester or polyester resin. In comparison, steel has a coefficient of thermal expansion between 6.0 to 7.0×10


−6


in/in/° F.; while aluminum has a coefficient of thermal expansion between 12.5 to 13.0×10


−6


in/in/° F. Thus, the composite vessel


62


advantageously has a much smaller coefficient of thermal expansion than the stem pipe


78


, and experiences a smaller expansion or contraction with temperature changes.




Referring again to

FIGS. 3 and 6

, the floating platform


8


of hull


26


may include a centerwell


38


with a grid structure


112


with one or more square compartments


42


, as described above. The risers


46


and buoyancy modules


58


are disposed in the compartments


42


and separated from one another by the grid structure


112


. The compartments


42


may have a square cross-section with a cross-sectional area. The buoyancy module


58


and/or vessel


62


advantageously has a non-circular cross-section with a cross-sectional area greater than approximately 79 percent of the cross-sectional area of the compartment


42


. Thus, the cross-sectional area, and thus the size, of the buoyancy module


58


and vessel


62


are designed to maximize the volume and buoyancy force


86


of the buoyancy module


58


.




Preferably, the buoyancy module


58


and vessel


62


may have an octagonal cross-sectional shape, and a cross-sectional area greater than approximately 79% of the cross-sectional area of the compartment


42


, as shown in FIG.


7


. Alternatively, the buoyancy module


58


and vessel


62


have a hexagonal cross-sectional shape, and a cross-sectional area greater than approximately 86 percent of the cross-sectional area of the compartment


42


, as shown in

FIGS. 5 and 6

. It is of course understood that the buoyancy module


58


and vessel


62


may be any non-circular or polygonal shape to increase buoyancy.




Referring to

FIG. 3

, a bumper


116


may be disposed between the grid structure


112


and buoyancy module


58


to protect the buoyancy module


58


from damage as it moves within the compartment


42


. The bumper


116


may be form of a flexible and/or resilient material to cushion impact or wear contact between the buoyancy module


58


and grid structure


112


as the buoyancy module


58


is installed.




As stated above, preferably only the top end


70


of the vessel


62


is attached to the stem pipe


78


. Referring to

FIG. 8

, an annular flange


120


may be attached to the stem pipe


78


. The upper end


70


of the vessel


62


may taper conically to surround the stem pipe


78


, and be provided with an annular flange


124


which abuts the annular flange


120


of the stem pipe


78


. The annular flange


124


may be integrally formed with the vessel


62


, or a separate piece attached to the vessel


62


. The vessel


62


may be attached to the stem pipe


78


by attaching the two flanges


120


and


124


such as by bolts


128


, rivets, etc. Alternatively, the two may be adhered.




The buoyancy module


58


or vessel


62


preferably has a diameter or width of approximately 3 to 4 meters, and a length of approximately 10 to 20 meters. The diameter or width of the buoyancy modules


58


is limited by the size or width of the compartments


42


of the centerwell


38


or grid structure


112


, while the length is limited to a size that is practical to handle. Referring to

FIG. 9

, the buoyancy system


10


advantageously may be modular, and include more than one buoyancy modules to obtain the desired volume, or buoyancy force, while maintaining each individual module at manageable lengths. For example, a first or upper buoyancy module


58


may be provided substantially as described above, while a second or lower buoyancy module


130


may be attached to the first to obtain the desired volume. The second buoyancy module


130


has upper and lower ends


134


and


138


, with the upper end


134


of the second module


130


attached to the lower end


74


of the first module


58


.




For example, the first module


58


may be


10


meters long, while the second module


130


is 5 meters long to obtain a combined length of 15 meters and desired buoyancy force. It will be appreciated that the buoyancy modules


58


and


130


may be provided in manageable sizes for transportation and handling, and assembled when convenient, such as on site, to achieve the desired buoyancy force based on the length of the risers


46


.




Referring to

FIG. 10

, an annular flange


142


may be formed on the lower end


74


of the first or upper buoyancy module


58


, and an annular flange


146


may be formed on the upper end


134


of the second or lower buoyancy module


130


. The flanges


142


and


146


may be used to couple or attach the modules


58


and


130


, such as with bolts


150


, rivets, clamps, etc.




In addition, another spider structure or wagon wheel structure


154


may be used to couple the two modules


58


and


130


together. The spider structure


154


may be similar to the spider structure


90


described above. In addition, the spider structure


154


may include an outer annular member


158


which is located between the two modules


58


and


130


to form a seal.




It will be noted that the vessel


62


of the buoyancy module


58


described above may be attached directly to the riser


46


, rather than the stem pipe


78


.




It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present invention. Numerous modifications and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of the present invention and the appended claims are intended to cover such modifications and arrangements. Thus, while the present invention has been shown in the drawings and fully described above with particularity and detail in connection with what is presently deemed to be the most practical and preferred embodiment(s) of the invention, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made, without departing from the principles and concepts of the invention as set forth in the claims.



Claims
  • 1. A buoyancy system, comprising:a riser, configured to extend vertically substantially between an ocean surface and an ocean floor, and having a length greater than 1000 feet and a weight; at least one composite buoyancy module, coupled to the riser, configured to be disposed below the ocean surface and filled with air, and having a volume sized to produce a buoyancy force at least as great as the weight of the riser; and a floating or submerged platform, in which the composite buoyancy module and a portion of the riser are movably disposed, and having a grid structure with at least one individual square compartment through which the composite buoyancy module is disposed, the square compartment having a cross-sectional area; and the composite buoyancy module having a non-circular cross-section defining an area greater than approximately 79 percent of the cross-sectional area of the square compartment.
  • 2. A buoyancy system in accordance with claim 1, wherein the composite buoyancy module includes a vessel with a composite vessel wall.
  • 3. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a decrease in weight when submerged between approximately 25 to 75 percent.
  • 4. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a decrease in weight when submerged between approximately 40 to 60 percent.
  • 5. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a density less than a density of the riser.
  • 6. A buoyancy system in accordance with claim 2, further comprising:a stem pipe, extending concentrically within the vessel and coupled to an upper end of the vessel, and receiving the riser therethrough; and a spider structure, attached to the vessel, having an annular member with an aperture receiving the stem pipe therethrough, and a plurality of arms attached to and extending between the vessel and the annular member to position the stem pipe concentrically within the vessel.
  • 7. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a coefficient of thermal expansion less than a coefficient of thermal expansion of the riser.
  • 8. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a coefficient of thermal expansion between approximately −4.4×10−8 to 8.0×10−6 in/in/° F.
  • 9. A buoyancy system in accordance with claim 2, wherein the composite vessel wall has a thermal conductivity less than a thermal conductivity of the riser.
  • 10. A buoyancy system in accordance with claim 1, wherein the cross-section of the composite buoyancy module is a hexagon.
  • 11. A buoyancy system in accordance with claim 1, wherein the cross-section of the composite buoyancy module has an area greater than approximately 86 percent of the square compartment.
  • 12. A buoyancy system in accordance with claim 1, further comprising:a bumper disposed between the square compartment and the buoyancy module.
  • 13. A buoyancy system in accordance with claim 1, wherein the composite buoyancy module has a volume sized to produce a buoyancy force at least approximately 20 percent greater than the weight of the riser to pull the riser tight and straight to avoid harmonics.
  • 14. A buoyancy module configured to be coupled to a deep water riser, comprising:a) an elongate non-circular vessel having a substantially rigid vessel wall forming a non-circular cross-section, the non-circular vessel itself being pressurized with air; and b) a floating platform, in which the vessel is movably disposed, and having a grid structure with at least one individual square compartment through which the vessel is disposed, the square compartment having a cross-sectional area; and c) an area of the non-circular cross-section of the vessel being greater than approximately 79 percent of the cross sectional area of the square compartment.
  • 15. A buoyancy module in accordance with claim 14, wherein the vessel has a polygonal cross-section.
  • 16. A buoyancy module in accordance with claim 14, wherein the cross-section of the vessel is a hexagon.
  • 17. A buoyancy module in accordance with claim 16, wherein the cross-section of the vessel has an area greater than approximately 86 percent of the square with sides tangent to the vessel wall.
  • 18. A buoyancy module in accordance with claim 14, further comprising:a bumper disposed between the square compartment and the vessel.
  • 19. A buoyancy module in accordance with claim 14, urther comprising:a riser, configured to extend vertically substantially between an ocean surface and an ocean floor, and having a length greater than 1000 feet and a weight; wherein the vessel is coupled to the riser and includes a vessel wall formed of a fiber composite material and a volume sized to produce a buoyancy force at least as great as the weight of the riser.
  • 20. A buoyancy module in accordance with claim 19, wherein the vessel has a volume sized to produce a buoyancy force at least approximately 20 percent greater than the weight of the riser to pull the riser tight and straight to avoid harmonics.
  • 21. A buoyancy module in accordance with claim 14, wherein the vessel includes a vessel wall formed of a fiber composite material and which has a decrease in weight when submerged between approximately 25 to 75 percent.
  • 22. A buoyancy module in accordance with claim 14, wherein the vessel includes a vessel wall formed of a fiber composite material and which has a decrease in weight when submerged between approximately 40 to 60 percent.
  • 23. A buoyancy module in accordance with claim 14, further comprising:a stem pipe, extending concentrically within the vessel and coupled to an upper end of the vessel, and receiving the riser therethrough; and a spider structure, attached to the vessel, having an annular member with an aperture receiving the stem pipe therethrough, and a plurality of arms attached to and extending between the vessel and the annular member to position the stem pipe concentrically within the vessel.
  • 24. A buoyancy module in accordance with claim 14, wherein the vessel includes a vessel wall formed of a fiber composite material with a coefficient of thermal expansion between approximately −4.4×10−8 to 8.0×10−6 in/in/EF.
  • 25. A buoyancy module in accordance with claim 14, further comprising:a first elongate vessel, configured to be submerged beneath a surface of water, vertically oriented, and coupled to the riser, and having an open lower end; and a second elongate vessel, capable of being independently transported and position with respect to the first elongate vessel and configured to be submerged beneath the surface of water and vertically oriented, and having an open upper end coupled to the open lower end of the first elongate vessel to collectively form a single, pressurized interior space.
  • 26. A modular buoyancy system in accordance with claim 25, wherein the first and second elongate vessels have different lengths, and different volumes.
  • 27. A buoyancy system, comprising:a) a floating or submerged platform having a grid structure with at least one individual square compartment with a cross-sectional area; b) a riser, coupled to the floating or submerged platform and extending through the square compartment; c) an elongate vessel, disposed in the floating or submerged platform and the square compartment and coupled to the riser, having a vessel wall forming a non-circular cross-section; and d) the non-circular cross-section defining an area which is greater than approximately 79 percent of the cross sectional area of the square compartment.
  • 28. A buoyancy system in accordance with claim 27, wherein:a) the riser is configured to extend vertically substantially between an ocean surface and an ocean floor, and has a length greater than 1000 feet; and b) the vessel wall includes a fiber composite vessel wall that has a decrease in weight when submerged between approximately 25 to 75 percent.
  • 29. A buoyancy system in accordance with claim 27, wherein the vessel wall has a polygonal cross-section.
  • 30. A buoyancy system in accordance with claim 27, wherein the cross-section of the vessel wall is a hexagon.
Parent Case Info

This is a non-provisional patent application related to U.S. Provisional patent application Ser. No. 60/204,331 filed May 15, 2000 by inventors Randall W. Nish and Randy A. Jones.

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Provisional Applications (1)
Number Date Country
60/204331 May 2000 US