The present invention relates to a composite substrate in which a support substrate made of silicon (Si) and a piezoelectric layer are laminated, and an acoustic wave device including the composite substrate.
A composite substrate in which a substrate made of Si and a piezoelectric layer are laminated has been known. For example, WO 2017/109131 discloses a composite substrate in which a second substrate made of silicon is laminated on a first substrate made of a piezoelectric material. In this case, an acoustic wave element is defined by forming an interdigital transducer (IDT) electrode on the first substrate.
In an acoustic wave device including the above-described composite substrate, a spurious response is generated in some cases by a high-order mode located on a higher frequency side relative to a mode to be used.
Preferred embodiments of the present invention provide composite substrates and acoustic wave devices including the composite substrates, which are each able to reduce or prevent spurious responses by high-order modes.
A composite substrate according to a preferred embodiment of the present invention includes a support substrate made of Si, a piezoelectric layer made of lithium tantalate laminated on the support substrate, a high acoustic velocity film between the support substrate and the piezoelectric layer, in which an acoustic velocity of a bulk wave propagating is higher than an acoustic velocity of an acoustic wave propagating through the piezoelectric layer, and a low acoustic velocity film between the high acoustic velocity film and the piezoelectric layer, in which an acoustic velocity of a bulk wave propagating is lower than an acoustic velocity of a bulk wave propagating through the piezoelectric layer, wherein Euler angles of the Si are within a region indicated by hatching with slant lines in
A composite substrate according to a preferred embodiment of the present invention includes a support substrate made of Si and a piezoelectric layer laminated on the support substrate, wherein Euler angles of the Si are within any of ranges shown in Tables 1 to 3 below.
An acoustic wave device according to a preferred embodiment of the present invention includes a composite substrate according to a preferred embodiment of the present invention, and an IDT electrode in contact with the piezoelectric layer of the composite substrate.
When acoustic wave devices include composite substrates according to preferred embodiments of the present invention, spurious responses by high-order modes are able to be reduced or prevented.
The above and other elements, features, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, the present invention will be clarified by describing preferred embodiments of the present invention with reference to the drawings.
Each preferred embodiment described in the present specification is illustrative, and partial replacement or combination of configurations can be provided between different preferred embodiments.
An acoustic wave device 1 includes a composite substrate 2. The composite substrate 2 includes a support substrate 3 made of Si and a piezoelectric layer 4 indirectly laminated on the support substrate 3. Between the support substrate 3 and the piezoelectric layer 4, a high acoustic velocity material layer 5 as a high acoustic velocity film and a low acoustic velocity film 6 are laminated. An IDT electrode 7 is provided on an upper surface of the piezoelectric layer 4, that is, on a surface on the opposite side to the support substrate 3 so as to be in contact with the piezoelectric layer 4. Reflectors 8 and 9 are provided on both sides in an acoustic wave propagation direction of the IDT electrode 7. Thus, a one-port acoustic wave resonator is provided. However, the electrode structure is not limited thereto as long as the IDT electrode is provided. For example, an electrode structure defining a longitudinally coupled resonator acoustic wave filter may be provided.
The high acoustic velocity material layer 5 is made of, for example, a SiN film in the present preferred embodiment. However, the high acoustic velocity material layer 5 may be made of various high acoustic velocity materials in which the acoustic velocity of a propagating bulk wave is higher than the acoustic velocity of an acoustic wave propagating through the piezoelectric layer 4. As the high acoustic velocity materials described above, various materials such as, for example, aluminum oxide, silicon carbide, silicon nitride, silicon oxynitride, silicon, sapphire, lithium tantalate, lithium niobate, quartz, alumina, zirconia, cordierite, mullite, steatite, forsterite, magnesia, a diamond-like carbon (DLC) film, or diamond, a medium mainly including the above materials, a medium mainly including a mixture of the above materials and the like may be used.
The low acoustic velocity film 6 is made of, for example, a SiO2 film. However, the low acoustic velocity film 6 may be made of various low acoustic velocity materials. Examples of such low acoustic velocity materials include various materials in which the acoustic velocity of a propagating bulk wave is lower than the acoustic velocity of a bulk wave propagating through the piezoelectric layer 4. As the low acoustic velocity materials, for example, various materials such as silicon oxide, glass, silicon oxynitride, tantalum oxide, a compound obtained by adding fluorine, carbon, boron, hydrogen, or a silanol group to silicon oxide, a medium mainly including the above materials and the like may be used.
A preferred embodiment of the present invention includes a feature that, in the composite substrate 2 of the acoustic wave device 1, Euler angles of Si fall within regions indicated by hatching with slant lines in
When a composite substrate of related art including a piezoelectric layer and a support substrate made of Si is used, in a case where the thickness of the piezoelectric layer is small, a high-order mode is generated on a higher frequency side of the band. In particular, it has been discovered that there is a problem that a high-order mode is likely to appear near a frequency of about 1.5 times or about 2.2 times the band. In this case, the band is a frequency range between a resonant frequency and an anti-resonant frequency of the acoustic wave resonator as the acoustic wave device, and a high-order mode is likely to be generated near about 1.5 times or about 2.2 times the resonant frequency.
The inventor of preferred embodiments of the present application has discovered for the first time that the above-described high-order mode may be reduced or prevented by selecting the crystal orientation of Si in the above-described composite substrate, and have developed the present invention.
Specifically, with regard to the acoustic wave device 1 having a configuration described below, phase characteristics of a high-order mode in a frequency range of about three times or less the band were obtained.
Configuration of Composite Substrate 2: a SiN film with a thickness of about 0.15λ, a SiO2 film with a thickness of about 0.15λ, and a LiTaO3 film as the piezoelectric layer with a thickness of about 0.2λ being laminated on the support substrate 3 made of Si. Note that λ is a wavelength determined by an electrode finger pitch of the IDT electrode 7. The Euler angles of LiTaO3 are (about 0°, about 130°, about 0°).
Material of IDT Electrode 7 and Reflectors 8, 9: Al with a thickness of about 0.05λ. Duty=about 0.5, λ=about 1 μm.
With respect to the above-described configuration, the Euler angles (φ, θ, ψ) of the support substrate 3 made of Si were changed in the following ranges.
φ: from about −90° to about 0°
θ: from about −90° to about 0°
ψ: from about −180° to about 180°
Then, a relationship between the Euler angles of the support substrate 3 made of Si and the phase of the high-order mode of about 1.5 times was obtained.
In
In this case, the resonant frequency of the acoustic wave device of Example 1 is about 4000 MHz, and the resonant frequency of the acoustic wave device of Comparative Example 1 is about 4000 MHz. In Example 1, a response of the high-order mode of about 1.5 times appears near about 5700 MHz. In Comparative Example 1, a response of the high-order mode of about 1.5 times appears near about 5560 MHz. The intensity of the response of the high-order mode of about 1.5 times (that is, as is clear from comparison of the magnitude of the phases) is about −80° or less, and may be significantly reduced according to Example 1 compared to Comparative Example 1.
Then, the orientation of the support substrate made of Si was changed as follows, and a range in which the phase of the high-order mode of about 1.5 times was about −80° or less was investigated. As a result, it has been found that the high-order mode of about 1.5 times may be reduced to be less than or equal to about −80° within the regions indicated by hatching in
The ranges depicted in
Preferably, in the Euler angles ((φ, θ, ψ) of the support substrate made of Si, when φ is about −25° or more and about −15° or less, and θ is about −22° or more and about −14° or less, the phase of the high-order mode of about 1.5 times may be reduced or prevented to be less than or equal to about −81°.
With regard to the acoustic wave device of Example 2, a relationship between a longitudinal wave acoustic velocity of Si and a phase of a high-order mode generated near a frequency position of about 2.2 times the own band was obtained. The result is depicted in
As is clear from
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing from the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2020-074569 | Apr 2020 | JP | national |
This application claims the benefit of priority to Japanese Patent Application No. 2020-074569 filed on Apr. 20, 2020 and is a Continuation Application of PCT Application No. PCT/JP2021/015313 filed on Apr. 13, 2021. The entire contents of each application are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/015313 | Apr 2021 | US |
Child | 17960856 | US |