The present disclosure relates to a composition analysis device and a composition analysis method for fuel gas, a prime mover control device including the composition analysis device, and a prime mover control method including the composition analysis method.
The present application claims priority based on Japanese Patent Application No. 2020-181893 filed on Oct. 29, 2020, the entire content of which is incorporated herein by reference.
When fuel gas supplied to a gas turbine contains inert gas such as nitrogen, the concentration of the inert gas in the fuel gas affects the combustibility of the fuel gas. Patent Document 1 describes a fuel flow control device capable of stably burning fuel gas in a gas turbine even when using fuel gas whose concentration of inert gas changes over time. This fuel flow control device measures the concentration of inert gas in the fuel gas and controls the supply flow rate of the fuel gas based on the measured inert gas concentration.
Patent Document 1: JP2005-127197A
However, gas chromatography is generally used to measure the concentration of inert gas in fuel gas, but gas chromatography requires a long detection time, so if the concentration of inert gas in the fuel gas changes from moment to moment, the fuel flow control device described in Patent Document 1 makes it difficult to control the fuel flow rate.
In view of the above circumstances, an object of at least one embodiment of the present disclosure is to provide a composition analysis device and a composition analysis method for fuel gas, a prime mover control device including the composition analysis device, and a prime mover control method including the composition analysis method whereby it is possible to analyze the composition of fuel gas quickly.
To achieve the above object, a composition analysis device for fuel gas according to the present disclosure is a composition analysis device for fuel gas containing inert gas and flammable gas, comprising: a heating value measurement device for measuring a heating value per unit amount of the fuel gas; a density measurement device for measuring a density of the fuel gas; and a control device including a composition calculation unit for calculating a composition of the fuel gas using the heating value measured by the heating value measurement device and the density measured by the density measurement device.
Further, a composition analysis method for fuel gas according to the present disclosure is a composition analysis method for fuel gas containing inert gas and flammable gas, comprising: a step of measuring a heating value per unit amount of the fuel gas; a step of measuring a density of the fuel gas; and a step of calculating a composition of the fuel gas using the heating value and the density measured.
With the composition analysis device and the composition analysis method for fuel gas according to the present disclosure, the heating value per unit amount of the fuel gas and the density of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of the fuel gas including inert gas and flammable gas quickly.
Hereinafter, a composition analysis device and a composition analysis method for fuel gas according to embodiments of the present disclosure will be described with reference to the drawings. The following embodiments are illustrative and not intended to limit the present disclosure, and various modifications are possible within the scope of technical ideas of the present disclosure.
As shown in
The gas turbine 1 includes a compressor 2 for generating compressed air, a combustor 4 for generating combustion gas from the compressed air and fuel gas, and a turbine 3 configured to be rotationally driven by the combustion gas. The turbine 3 is connected to a generator 5 driven by the turbine 3. A fuel supply line 6 connected at one end to a fuel supply source (not shown) is connected at the other end to the combustor 4.
As shown in
As shown in
The gas turbine 1 may be equipped with a prime mover control device 30 for controlling the operation of the gas turbine 1 based on the composition of fuel gas analyzed by the composition analysis device 20. The prime mover control device 30 is provided with the composition analysis device 20. In the embodiments described below, the control of the operation of the gas turbine 1 is described using the example of adjusting a fuel ratio, which is the ratio of fuel gas supplied to each of the pilot nozzle 16 (see
As shown in
Outside the control device 23, the above-described fuel ratio control unit 31, which receives the fuel control command output from the fuel control unit 25 and controls the supply of fuel gas to the pilot nozzle 16 and main nozzles 17, is provided to control the fuel ratio based on the concentration of inert gas in the fuel gas. Here, the control device 23 and the fuel ratio control unit 31 are electrically connected, and the fuel control command is output to the fuel ratio control unit 31 as an electric signal.
This embodiment describes the case where the fuel ratio control unit 31 is provided outside the control device 23 as an example, but if the fuel ratio control unit 31 is provided inside the control device 23, the fuel ratio control unit 31 may be provided inside the control device 23 as a separate unit from the fuel control unit 25, or may be provided independently within the fuel control unit 25. Further, the fuel ratio control unit 31 can be provided not only as an electronic component but also as a program integrated with the control device 23 or the fuel control unit 25. When the fuel ratio control unit 31 is provided as a program integrated with the control device 23 or the fuel control unit 25, the number of components of the control device 23 can be reduced, and the overall configuration of the control device 23 can be prevented from becoming complex. On the other hand, when the fuel ratio control unit 31 is provided independently as an electronic component, in contrast to when it is provided as a program integrated with the other device, it is possible to prevent multiple control units from failing simultaneously and improve workability because each component can be repaired or updated independently in the event of failure or updating the control contents.
Next, the operation of the composition analysis device for fuel gas (composition analysis method for fuel gas) according to an embodiment of the present disclosure will be described. As shown in
In order for the composition calculation unit 24 to calculate the composition of the fuel gas, in addition to the density ρ0 and the heating value LHV0, the density ρ1 of flammable gas contained in the fuel gas, the heating value LHV1 per unit amount of the flammable gas, and the density ρ2 of inert gas contained in the fuel gas are required. The flammable gas includes, in addition to methane which is the principal component, ethane, propane, etc., and the density ρ1 varies depending on the composition of the flammable gas. If the composition of the flammable gas changes, the heating value LHV1 also naturally changes. Therefore, the relationship between the density ρ1 and the heating value LHV1 of the flammable gas is determined in advance by experiment or calculation, and previously stored in the composition calculation unit 24. The density ρ2 of the inert gas also varies depending on the composition of the inert gas, but since its composition is usually known, the density ρ2 based on that composition is previously stored in the composition calculation unit 24. Although the density of gas varies with the temperature and pressure of the gas, the effects of temperature and pressure can be ignored if they can be assumed to remain constant without significant changes during operation of the gas turbine 1. On the other hand, if changes in temperature and pressure during operation of the gas turbine 1 cannot be ignored, the effect of temperature and pressure may be included in the relationship between the density ρ1 and the heating value LHV1 of the flammable gas, and the density ρ2 of the inert gas may be a function of temperature and pressure. The following explanation is based on the condition that there is no significant change in temperature or pressure of the gas.
When the unit of the concentration C of the inert gas in the fuel gas is the mole fraction, the relationship between the measured density ρ0 of the fuel gas, the density ρ1 of the flammable gas contained in the fuel gas, and the density ρ2 of the inert gas contained in the fuel gas is expressed by Eq. (1):
ρ2C+ρ1(1−C)=ρ0 (1)
Further, since inert gas does not burn and therefore has zero heating value, the relationship between the measured heating value LHV0 of the fuel gas and the heating value LHV1 of the flammable gas is expressed by Eq. (2):
0*C+LHV1(1−C)=LHV0 (2)
From Eq. (2), we obtain Eq. (3):
C=1−LHV0/LHV1 (3)
By substituting Eq. (3) into Eq. (1), we obtain Eq. (4):
Here, assume that the relationship between the density ρ1 and the heating value LHV1 of the flammable gas stored in the composition calculation unit 24 is a linear regression function as in Eq. (5):
LHV
1=αρ1+β (5)
In Eq. (5), α and β are constants.
By obtaining LHV0/LHV1 from Eqs. (4) and (5) and substituting it into Eq. (3), the following Eq. (6) for the concentration C of the inert gas in the fuel gas can be obtained.
The composition calculation unit 24 calculates the concentration C of the inert gas in the fuel gas, i.e., the composition of the fuel gas based on Eq. (6), from the density ρ0 and the heating value LHV0 measured by the density measurement device 21 and the heating value measurement device 22, respectively, the density ρ2 of the inert gas stored in the composition calculation unit 24, and the function expressed by Eq. (5).
Thus, the heating value LHV0 per unit amount of the fuel gas and the density ρ0 of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas quickly.
As shown in
When the concentration of the inert gas in the fuel gas is low, for example several percent or less, the concentration C can be calculated approximately from a simpler equation than Eq. (6). When the concentration of the inert gas in the fuel gas is low, as shown in
Here,
LHV
1′=αρ0+β (7)
So, if we use LHV1′ in Eq. (7) instead of LHV1 in Eq. (3), Eq. (3) is rewritten as Eq. (8):
In this case, the relationship between the density ρ1 and the heating value LHV1 of the flammable gas is not limited to a linear regression function as in Eq. (5), but may be any function LHV1=f(ρ1). Then, Eq. (7) is: LHV1′=f(ρ0) (7′), so Eq. (8) is rewritten as Eq. (9):
Thus, when the concentration of the inert gas in the fuel gas is low, the concentration C can be calculated approximately from the relatively simple Eq. (8) or (9), so it is possible to analyze the composition of fuel gas including inert gas and flammable gas simply.
<Operation of Prime Mover Control Device According to Embodiment of Present Disclosure>
Next, the operation of the prime mover control device according to an embodiment of the present disclosure will be described. As shown in
As shown in
In an embodiment of the present disclosure, in order to calculate the concentration C of the inert gas in the fuel gas, the measured values of the density ρ0 and the heating value LHV0 by the density measurement device 21 and the heating value measurement device 22 are continuously acquired by the composition calculation unit 24 of the control device 23, and the concentration C of the inert gas in the fuel gas is obtained and databased as appropriate based on the continuously acquired values. However, the control device 23 may be pre-programmed to obtain the concentration C of the inert gas in the fuel gas as data by a series of processes every predetermined period set in advance.
The contents described in the above embodiments would be understood as follows, for instance.
[1] A composition analysis device for fuel gas according to one aspect is a composition analysis device (20) for fuel gas containing inert gas and flammable gas, comprising: a heating value measurement device (22) for measuring a heating value per unit amount of the fuel gas; a density measurement device (21) for measuring a density of the fuel gas; and a control device (23) including a composition calculation unit (24) for calculating a composition of the fuel gas using the heating value measured by the heating value measurement device (22) and the density measured by the density measurement device (21).
With the composition analysis device for fuel gas according to the present disclosure, the heating value per unit amount of the fuel gas and the density of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas quickly.
[2] A composition analysis device for fuel gas according to another aspect is the composition analysis device for fuel gas as defined in [1], where a function representing a relationship of a heating value LHV1 per unit amount of the flammable gas with respect to a density ρ1 of the flammable gas is previously defined in the control device (23), and the composition calculation unit (24) is configured to calculate the composition of the fuel gas using the heating value measured by the heating value measurement device (22), the density measured by the density measurement device (21), and the function.
With this configuration, the heating value per unit amount of the fuel gas and the density of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas quickly. Additionally, since the function representing a relationship of the heating value per unit amount of the flammable gas with respect to the density of the flammable gas is previously defined, even if the concentration of the inert gas in the fuel gas changes from moment to moment, it is possible to grasp the concentration quickly.
[3] A composition analysis device for fuel gas according to still another aspect is the composition analysis device for fuel gas as defined in [2], where given that the function is LHV1=αρ1+β where α and β are constants, the composition calculation unit (24) calculates a concentration C of the inert gas in the fuel as the composition of the fuel gas, based on the following equation:
where LHV0 is the heating value measured by the heating value measurement device (22), ρ0 is the density measured by the density measurement device (21), ρ2 is the density of the inert gas, C is the concentration of the inert gas in the fuel gas.
With this configuration, using the heating value per unit amount of the fuel gas and the density of the fuel gas measured, the concentration C of the inert gas is analyzed as the composition of the fuel gas based on the above equation, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas accurately.
[4] A composition analysis device for fuel gas according to still another aspect is the composition analysis device for fuel gas as defined in [2], where given that the function is LHV1=f(ρ1), the composition calculation unit (24) calculates a concentration C of the inert gas in the fuel as the composition of the fuel gas, based on the following equation using f(ρ0) obtained by substituting ρ0 for the variable ρ1 of the function:
where LHV0 is the heating value measured by the heating value measurement device (22), ρ0 is the density measured by the density measurement device (21), ρ2 is the concentration of the inert gas in the fuel gas.
With this configuration, when the concentration C of the inert gas in the fuel gas is low, for example several percent or less, the concentration C can be calculated approximately from the relatively simple equation, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas simply.
[5] A composition analysis device for fuel gas according to still another aspect is the composition analysis device for fuel gas as defined in [4], where given that the function is f(ρ1)=αρ1+β where α and β are constants, the composition calculation unit (24) calculates the concentration C of the inert gas in the fuel as the composition of the fuel gas, based on the following equation using (αρ0+β) obtained by substituting ρ0 for the variable ρ1 of the function:
With this configuration, when the concentration C of the inert gas in the fuel gas is low, for example several percent or less, the concentration C can be calculated approximately from the simpler equation than the equation of the above [4], so it is possible to analyze the composition of fuel gas including inert gas and flammable gas more simply.
[6] A prime mover control device according to one aspect is a prime mover control device (30) for controlling a prime mover (gas turbine 1) provided with a combustor (4) for burning the fuel gas, comprising: the composition analysis device (20) defined in any one of [1] to [5]; and a fuel ratio control unit (31) for adjusting a fuel ratio which is a ratio of the fuel gas supplied to each of different first nozzle (pilot nozzle 16) and second nozzle (main nozzles 17) of the combustor (4). The control device (23) further includes a fuel control unit (25), and the fuel control unit (25) is configured to calculate a fuel control command for correcting the fuel ratio, which is the ratio of the fuel gas, based on the composition of the fuel gas obtained by the composition analysis device (20), and output the fuel control command to the fuel ratio control unit (31).
With the prime mover control device according to the present disclosure, since the fuel ratio, which is the ratio of the fuel gas supplied to the different first and second nozzles of the combustor, is controlled based on quick analysis result of the composition of fuel gas including inert gas and flammable gas, it is possible to maintain proper combustion characteristics in the combustor.
[7] A prime mover control device according to another aspect is the prime mover control device as defined in [6], where the fuel ratio control unit (31) is disposed inside the control device (23) and configured to control the fuel ratio by a program in response to the fuel control command.
With this configuration, since the fuel ratio control unit is provided inside the control device, the number of components of the prime mover control device can be reduced.
[8] A composition analysis method for fuel gas according to one aspect is a composition analysis method for fuel gas containing inert gas and flammable gas, comprising: a step of measuring a heating value per unit amount of the fuel gas; a step of measuring a density of the fuel gas; and a step of calculating a composition of the fuel gas using the heating value and the density measured.
With the composition analysis method for fuel gas according to the present disclosure, the heating value per unit amount of the fuel gas and the density of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas quickly.
[9] A composition analysis method for fuel gas according to another aspect is the composition analysis method for fuel gas as defined in [8], where a function representing a relationship of a heating value LHV1 per unit amount of the flammable gas with respect to a density ρ1 of the flammable gas is previously defined, and the composition of the fuel gas is calculated using the heating value and the density measured and the function.
With this method, the heating value per unit amount of the fuel gas and the density of the fuel gas, which can be quickly measured, are measured, and these measured values are used to analyze the composition of the fuel gas, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas quickly.
[10] A composition analysis method for fuel gas according to still another aspect is the composition analysis method for fuel gas as defined in [9], where given that the function is LHV1=αρ1+β where α and β are constants, a concentration C of the inert gas in the fuel is calculated as the composition of the fuel gas, based on the following equation:
where LHV0 is the heating value measured, ρ0 is the density measured, ρ2 is the density of the inert gas, C is the concentration of the inert gas in the fuel gas.
With this method, using the heating value per unit amount of the fuel gas and the density of the fuel gas measured, the concentration C of the inert gas is analyzed as the composition of the fuel gas based on the above equation, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas accurately.
[11] A composition analysis method for fuel gas according to still another aspect is the composition analysis method for fuel gas as defined in [9], where given that the function is LHV1=f(ρ1), a concentration C of the inert gas in the fuel is calculated as the composition of the fuel gas, based on the following equation using f(ρ0) obtained by substituting ρ0 for the variable ρ1 of the function:
where LHV0 is the heating value measured, ρ0 is the density measured, C is the concentration of the inert gas in the fuel gas.
With this method, when the concentration C of the inert gas in the fuel gas is low, for example several percent or less, the concentration C can be calculated approximately from the relatively simple equation, so it is possible to analyze the composition of fuel gas including inert gas and flammable gas simply.
[12] A composition analysis method for fuel gas according to still another aspect is the composition analysis method for fuel gas as defined in [11], where given that the function is f(ρ1)=αρ1+β where α and β are constants, the concentration C of the inert gas in the fuel is calculated as the composition of the fuel gas, based on the following equation using (αρ0+β) obtained by substituting ρ0 for the variable ρ1 of the function:
With this method, when the concentration C of the inert gas in the fuel gas is low, for example several percent or less, the concentration C can be calculated approximately from the simpler equation than the equation of the above [11], so it is possible to analyze the composition of fuel gas including inert gas and flammable gas more simply.
[13] A prime mover control method according to one aspect is a prime mover control method for controlling a prime mover (gas turbine 1) provided with a combustor (4) for burning the fuel gas, comprising: the composition analysis method defined in any one of [8] to [12]; and calculating and outputting a fuel control command for correcting a fuel ratio which is a ratio of the fuel gas supplied to each of different first nozzle (pilot nozzle 16) and second nozzle (main nozzles 17) of the combustor (4), based on the composition of the fuel gas obtained by the composition analysis method.
With the prime mover control method according to the present disclosure, since the fuel ratio, which is the ratio of the fuel gas supplied to the different first and second nozzles of the combustor, is controlled based on quick analysis result of the composition of fuel gas including inert gas and flammable gas, it is possible to maintain proper combustion characteristics in the combustor.
Number | Date | Country | Kind |
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2020-181893 | Oct 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/039257 | 10/25/2021 | WO |