The present disclosure relates generally to sealing processes and adhesive technologies. More particularly, the present disclosure relates to applicator tips and instrumentation for sealing compositions, especially for use in automotive, marine, and aviation applications, among others.
As chemical adhesive technologies progress, for example, becoming even stronger than steel bolts in metal-to-metal joining applications within the automotive industry, glues and other compositions are increasingly used in the manufacturing process. Factory-based implementation of massive assembly lines, utilizing the latest robotics, may fine tune production streams based on exact, optimized cure times of proprietary adhesives. This equipment may be designed to automatically dispense and/or spray compositions on substrates in patterns and layouts developed for ideal surface area coverage, visual aesthetics, etc. In downstream repair or aftermarket applications, however, users do not have the benefit of applying sensitive chemicals to parts using expensive machinery, programmed with precise specifications for pressure, flow, volume, temperature, timing, positioning, viscosity, etc. Thus, implementation often falls short of original equipment manufacturers capabilities, and this mismatch may be easily observed, such as in a repair assessment or insurance context. Those who are able to replicate desired results without industrial-grade instrumentation may have heavily invested time in skills development and/or cannot guarantee consistency. Therefore, there is a need for better ways to utilize factory application techniques without industrial machinery that do not add time or material costs to repair or aftermarket restoration practices.
One such example is the application of beads of seam sealer along the internal seams of a vehicle. Many manufacturers utilize a distinctive “rippled” bead that is formed by factory equipment. When an aftermarket shop repairs a vehicle, it is very difficult and time consuming to replicate this “rippled” bead by hand using a one or two-part composition, and the quality of the results may vary greatly. As a result, even a casual observation can determine that a vehicle has been wrecked and repaired based on the lack or poor quality of the manual “rippled” bead.
Accordingly, the present disclosure is devoted to improved devices and methods for applying sealants or other compositions in aftermarket or downstream repair settings. Disclosed herein are ways in which prepared or mixed adhesives or epoxy compositions may be applied using applicator tips and instrumentation for sealing and/or joining operations. For example, two-part adhesives or sealants that have been mixed in preparation for curing may require a minimum height or surface area for adequate coverage, contact, and/or air exposure when applied to part surfaces or substrates in order to create a proper seal and provide a desired appearance.
The devices and methods of the present disclosure allow for an enhanced flow and application of adhesives and/or other compositions when laid into beads, especially along a seam or the like. More specifically, the present disclosure relates to applicator tips and instrumentation configured to adaptably fit onto conventional epoxy nozzles/outlets and shaped with advanced geometries at the openings that allow for enhanced outflow patterns.
In various exemplary aspects, the present disclosure provides composition applicator tips that may be attached to one or two-part composition (sealant, epoxy, etc.) delivery tubes with or without an intervening mixing nozzle. These composition applicator tips have specially designed end sections that may be held at multiple angles with respect to a substrate surface and allow the composition used to “fall” by gravity to the substrate surface and “fold” as the composition applicator tips are translated along the substrate surface, such as along a seam to be sealed. This approximates cake batter being “folded’ out of a pan and onto a sheet, for example. This creates a “rippled” effect that closely approximates a factory seam seal, for example, as the composition sets up. The height and width of the “ripples” can be adjusted by selecting an appropriate composition applicator tip and varying the composition expulsion rate and translation speed, all with minimal effort on the part of the technician. In general, the end sections of the composition applicator tips include a slot through which the composition used is expelled and, optionally, either a dome structure or a flat structure. The dome structure is useful for creating a “rippled” bead with a smooth center section, for example, which is utilized by some automotive manufacturers.
In one exemplary aspect, the present disclosure provides a composition applicator tip adapted to deliver a “rippled” bead of composition to a surface of a substrate, the composition applicator tip including: a hollow conduit structure defining a pair of opposed openings and adapted to deliver the composition there through, wherein a first opening of the pair of opposed openings is adapted to be coupled to a composition delivery vessel; and an end wall enclosing a second opening of the pair of opposed openings, wherein the end wall defines an elongate slot that is adapted to be disposed substantially parallel to the surface of the substrate in use and expel the composition there through, and wherein a portion of the end wall disposed beneath the elongate slot has a height such that the composition falls by gravity a predetermined distance to the surface of the substrate in use as the composition applicator tip is translated along the surface of the substrate.
In another exemplary aspect, the present disclosure provides a composition delivery vessel adapted to deliver a “rippled” bead of composition to a surface of a substrate, the composition delivery vessel including: one or more composition storage vessels adapted to collectively contain the composition; and a composition applicator tip coupled to the one or more composition storage vessels, the composition applicator tip including: a hollow conduit structure defining a pair of opposed openings and adapted to deliver the composition there through, wherein a first opening of the pair of opposed openings is adapted to be coupled to the one or more composition storage vessels; and an end wall enclosing a second opening of the pair of opposed openings, wherein the end wall defines an elongate slot that is adapted to be disposed substantially parallel to the surface of the substrate in use and expel the composition there through, and wherein a portion of the end wall disposed beneath the elongate slot has a height such that the composition falls by gravity a predetermined distance to the surface of the substrate in use as the composition applicator tip is translated along the surface of the substrate.
In a further exemplary aspect, the present disclosure provides a composition application method for delivering a “rippled” bead of composition to a surface of a substrate, the composition application method including: providing a composition delivery vessel including one or more composition storage vessels adapted to collectively contain the composition and a composition applicator tip coupled to the one or more composition storage vessels, the composition applicator tip including: a hollow conduit structure defining a pair of opposed openings and adapted to deliver the composition there through, wherein a first opening of the pair of opposed openings is adapted to be coupled to the one or more composition storage vessels; and an end wall enclosing a second opening of the pair of opposed openings, wherein the end wall defines an elongate slot that is adapted to be disposed substantially parallel to the surface of the substrate in use and expel the composition there through, and wherein a portion of the end wall disposed beneath the elongate slot has a height such that the composition falls by gravity a predetermined distance to the surface of the substrate in use as the composition applicator tip is translated along the surface of the substrate; and expelling the composition from the hollow conduit structure and the elongate slot while holding the composition applicator tip at a predetermined angle and translating the composition applicator tip linearly or curvilinearly along the surface of the substrate.
The present disclosure is illustrated and described herein with reference to the various drawings, in which like reference numbers are used to denote like device components/method steps, as appropriate, and in which:
Again, the present disclosure is devoted to improved devices and methods for applying sealants or other compositions in aftermarket or downstream repair settings. Disclosed herein are ways in which prepared or mixed adhesives or epoxy compositions may be applied using applicator tips and instrumentation for sealing and/or joining operations. For example, two-part adhesives or sealants that have been mixed in preparation for curing may require a minimum height or surface area for adequate coverage, contact, and/or air exposure when applied to part surfaces or substrates in order to create a proper seal and provide a desired appearance. As used herein, “composition” is used broadly and refers to any sealant, adhesive, epoxy composition, or the like.
The devices and methods of the present disclosure allow for an enhanced flow and application of adhesives and/or other compositions when laid into beads, especially along a seam or the like. More specifically, the present disclosure relates to applicator tips and instrumentation configured to adaptably fit onto conventional epoxy nozzles/outlets and shaped with advanced geometries at the openings that allow for enhanced outflow patterns. As used herein, “bead” is used broadly and refers to any elongate, thin line of continuous material.
In various exemplary aspects, the present disclosure provides composition applicator tips that may be attached to one or two-part composition (sealant, epoxy, etc.) delivery tubes with or without an intervening mixing nozzle. These composition applicator tips have specially designed end sections that may be held at multiple angles with respect to a substrate surface and allow the composition used to “fall” by gravity to the substrate surface and “fold” as the composition applicator tips are translated along the substrate surface, such as along a seam to be sealed. This approximates cake batter being “folded’ out of a pan and onto a sheet, for example. This creates a “rippled” effect that closely approximates a factory seam seal, for example, as the composition sets up. The height and width of the “ripples” can be adjusted by selecting an appropriate composition applicator tip and varying the composition expulsion rate and translation speed, all with minimal effort on the part of the technician. In general, the end sections of the composition applicator tips include a slot through which the composition used is expelled and, optionally, either a dome structure or a flat structure. The dome structure is useful for creating a “rippled” bead with a smooth center section, for example, which is utilized by some automotive manufacturers. As used herein, “substrate” is used broadly and refers to any metallic surface, fiberglass surface, plastic surface, or the like used in any application, with an automotive application being one example only.
An end wall 32 encloses the second opening 26 of the pair of opposed openings 24,26. The end wall 32 defines an elongate slot 34 that is fluidly coupled to the interior of the hollow conduit structure 22 and adapted to be disposed substantially parallel to the surface of the substrate in use and expel the composition there through. This elongate slot 34 may be a rectangular slot or the like and the width and thickness of the elongate slot 34, in part, defines the width and thickness of the bead 12,14 (
A portion 36 of the end wall 32 disposed beneath the elongate slot 34 in use has a height such that the composition falls by gravity a predetermined distance to the surface of the substrate as the composition applicator tip 20 is translated along the surface of the substrate. This height varies based on the contact point between the composition applicator tip 20 and the surface of the substrate, as well as the relative angle between the composition applicator tip 20 and the surface of the substrate, both of which are variable and based on the desired “rippled” bead 12,14 to be achieved. Optionally, the lower portion of the hollow conduit structure 22 defines a flat portion or ramp structure 38 that is adapted to contact the surface of the substrate in use and allows the composition applicator tip 20 to be disposed at one or more predetermined angles with respect to the surface of the substrate. This flat portion or ramp structure 38 may have any suitable shape for providing a predetermined angle and translating the composition applicator tip 20 is a steady and consistent manner with respect to the surface of the substrate.
Optionally, the end wall 32 defines a concave-outwards central dome structure 40 disposed about the elongate slot 34. In use, this central dome structure 40 is “dragged” through the “rippled” bead 12,14 as it is applied, creating a smooth central track along the “rippled” bead 12,14, mimicking the seam sealant bead utilized by some OEMs. Optionally, the upper or lower portion of the hollow conduit structure 22 also defines a fin structure 42 that is adapted to contact the surface of the substrate along a seam in use and allows the composition applicator tip 20 to be oriented with respect to the surface of the substrate as the composition applicator tip 20 is translated along the surface of the substrate and the seam. This fin structure 42 may be disposed on the same side of the composition applicator tip 20 as the flat portion or ramp structure 38, or the fin structure 42 and the flat portion or ramp structure 38 may be disposed on opposed sides of the composition applicator tip 20, for example.
It should be noted that the hollow conduit structure 22 may be a substantially-cylindrical structure or a prismatic structure having any suitable cross-sectional shape. This shape may efficiently integrate the flat portion or ramp structure 38 and other internal and external features.
Referring now to
Again, an end wall 32 encloses the second opening 26 of the pair of opposed openings 24,26. The end wall 32 defines an elongate slot 34 that is fluidly coupled to the interior of the hollow conduit structure 22 and adapted to be disposed substantially parallel to the surface of the substrate in use and expel the composition there through. This elongate slot 34 may be a rectangular slot or the like and the width and thickness of the elongate slot 34, in part, defines the width and thickness of the bead 12,14 (
A portion 36 of the end wall 32 disposed beneath the elongate slot 34 in use has a height such that the composition falls by gravity a predetermined distance to the surface of the substrate as the composition applicator tip 20 is translated along the surface of the substrate. This height varies based on the contact point between the composition applicator tip 20 and the surface of the substrate, as well as the relative angle between the composition applicator tip 20 and the surface of the substrate, both of which are variable and based on the desired “rippled” bead 12,14 to be achieved. Optionally, the lower portion of the hollow conduit structure 22 defines a flat portion or ramp structure 38 that is adapted to contact the surface of the substrate in use and allows the composition applicator tip 20 to be disposed at one or more predetermined angles with respect to the surface of the substrate. This flat portion or ramp structure 38 may have any suitable shape for providing a predetermined angle and translating the composition applicator tip 20 is a steady and consistent manner with respect to the surface of the substrate.
Optionally, the upper or lower portion of the hollow conduit structure 22 also defines a fin structure 42 that is adapted to contact the surface of the substrate along a seam in use and allows the composition applicator tip 20 to be oriented with respect to the surface of the substrate as the composition applicator tip 20 is translated along the surface of the substrate and the seam. This fin structure 42 may be disposed on the same side of the composition applicator tip 20 as the flat portion or ramp structure 38, or the fin structure 42 and the flat portion or ramp structure 38 may be disposed on opposed sides of the composition applicator tip 20, for example.
It should again be noted that the hollow conduit structure 22 may be a substantially-cylindrical structure or a prismatic structure having any suitable cross-sectional shape. This shape may efficiently integrate the flat portion or ramp structure 38 and other internal and external features.
Thus, again, the present disclosure is devoted to improved devices and methods for applying sealants or other compositions in aftermarket or downstream repair settings. Disclosed herein are ways in which prepared or mixed adhesives or epoxy compositions may be applied using applicator tips and instrumentation for sealing and/or joining operations. For example, two-part adhesives or sealants that have been mixed in preparation for curing may require a minimum height or surface area for adequate coverage, contact, and/or air exposure when applied to part surfaces or substrates in order to create a proper seal and provide a desired appearance.
The devices and methods of the present disclosure allow for an enhanced flow and application of adhesives and/or other compositions when laid into beads, especially along a seam or the like. More specifically, the present disclosure relates to applicator tips and instrumentation configured to adaptably fit onto conventional epoxy nozzles/outlets and shaped with advanced geometries at the openings that allow for enhanced outflow patterns.
In various exemplary aspects, the present disclosure provides composition applicator tips that may be attached to one or two-part composition (sealant, epoxy, etc.) delivery tubes with or without an intervening mixing nozzle. These composition applicator tips have specially designed end sections that may be held at multiple angles with respect to a substrate surface and allow the composition used to “fall” by gravity to the substrate surface and “fold” as the composition applicator tips are translated along the substrate surface, such as along a seam to be sealed. This approximates cake batter being “folded’ out of a pan and onto a sheet, for example. This creates a “rippled” effect that closely approximates a factory seam seal, for example, as the composition sets up. The height and width of the “ripples” can be adjusted by selecting an appropriate composition applicator tip and varying the composition expulsion rate and translation speed, all with minimal effort on the part of the technician. In general, the end sections of the composition applicator tips include a slot through which the composition used is expelled and, optionally, either a dome structure or a flat structure. The dome structure is useful for creating a “rippled” bead with a smooth center section, for example, which is utilized by some automotive manufacturers.
Although the present disclosure is illustrated and described herein with reference to preferred aspects and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other aspects and examples may perform similar functions and/or achieve like results. All such equivalent aspects and examples are within the spirit and scope of the present disclosure, are contemplated thereby, and are intended to be covered by the following non-limiting claims for all purposes.
The present disclosure is a continuation of U.S. patent application Ser. No. 17/260,935, filed Jan. 15, 2021, which is 371 national stage entry of PCT/US2019/042037, filed Jul. 16, 2019, which claims the benefit of U.S. Provisional Patent Application No. 62/698,335, filed on Jul. 16, 2018, all entitled “COMPOSITION APPLICATOR TIP AND INSTRUMENTATION,” each of which are incorporated in full by reference herein.
Number | Date | Country | |
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62698335 | Jul 2018 | US |
Number | Date | Country | |
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Parent | 17260935 | Jan 2021 | US |
Child | 18622980 | US |