This disclosure relates generally to material sensors and more specifically to a composition for material sensing and related method and apparatus.
The detection and measurement of various materials are important functions in a wide variety of industries. For example, carbon dioxide detection and measurement are often desired or required functions in fields such as demand-control ventilation, food industry processing and transportation, capnography, geological research, green chemistry, and agricultural chemistry. The detection and measurement of carbon dioxide are often performed using carbon dioxide sensors, which typically include carbon dioxide-sensitive coatings.
Various carbon dioxide-sensitive coatings have been developed for use in these types of sensors. For example, organic polymers that contain amino groups are often used in carbon dioxide sensors. Example polymers include Versamid 900, polyethyleneimine, BMBT (N,N bis-(p-methoxybenzylidene)-a a′-bi-p-toluidine), and THEED (tetrakis(hydroxyethyl)ethylenediamine). However, these coatings often suffer from sensitivity towards water molecules in the surrounding environment, as well as sensitivity towards volatile organic compounds such as acetone, acetaldehyde, and ethanol.
Other common small organic molecules used in carbon dioxide sensors include: 7,10 dioxa-3,4 diaza-1, 5,12,16 hexadecatetrol; benzylamine; tri-n-octylamine; dipropylamine; 1,8 diamino-p-menthane; diphenylacetylene; and N,N diethyl-p-phenylendiamine. However, these coatings often exhibit a small frequency shift during operation in carbon dioxide sensors (such as a frequency shift of between 10 Hz and 210 Hz). These coatings also often suffer from poor stability and reproducibility.
This disclosure provides a composition for material sensing and related method and apparatus.
In a first embodiment, a sensor includes a piezoelectric substrate and first and second conductive elements formed in or over the substrate. The sensor also includes a sensing layer formed over the substrate. The sensing layer has one or more properties that vary based on at least one measurand to be measured by the sensor. The sensing layer includes a combination of polyaniline and carbonic anhydrase.
In particular embodiments, the first and second conductive elements include interdigital transducers. Also, a guiding layer that is capable of transporting acoustic waves between the interdigital transducers is formed over the substrate and the interdigital transducers. Further, the sensing layer is formed over the guiding layer. The sensing layer could be formed over an area of the guiding layer that is between the interdigital transducers, and the one or more properties of the sensing layer may affect a propagation velocity of the acoustic waves between the interdigital transducers.
In other particular embodiments, the first and second conductive elements include interdigital transducers, and the sensing layer is formed over the substrate and between the interdigital transducers. The one or more properties of the sensing layer may affect a propagation velocity of acoustic waves through a surface of the substrate between the interdigital transducers.
In yet other particular embodiments, the first and second conductive elements include electrodes having conductive plates, where the conductive plates are separated by the substrate. Also, the sensing layer includes multiple sensing layers each formed over one of the conductive plates. The one or more properties of the sensing layers may affect a resonant frequency of the sensor.
In still other particular embodiments, the one or more properties of the sensing layer may include a mass loading, an electrical property, and/or a visco-elastic property. Also, the at least one measurand may include carbon dioxide.
In a second embodiment, a method includes receiving a combination of polyaniline and carbonic anhydrase. The method also includes forming a sensing layer of a sensor using the combination of polyaniline and carbonic anhydrase. The sensing layer has one or more properties that vary based on at least one measurand to be measured by the sensor.
In particular embodiments, receiving the combination of polyaniline and carbonic anhydrase includes forming the combination of polyaniline and carbonic anhydrase. Forming the combination of polyaniline and carbonic anhydrase may include forming an emeraldine base having polyaniline and carbonic anhydrase.
In other particular embodiments, forming the combination of polyaniline and carbonic anhydrase includes dissolving an aniline in water to form a mixture, adding hydrochloric acid to the mixture, adding an oxidant to the mixture, and performing chemical polymerization of the aniline in the mixture.
In yet other particular embodiments, forming the combination of polyaniline and carbonic anhydrase further includes removing precipitated polyaniline from the mixture, dedoping the precipitated polyaniline, drying the dedoped polyaniline to form a powder, and mixing the powdered polyaniline with carbonic anhydrase in dimethylformamide.
In still other particular embodiments, forming the combination of polyaniline and carbonic anhydrase further includes adding poly (sodium-p-styrene sulfonate) to the mixture during the chemical polymerization, dedoping synthesized polyaniline in the mixture, and adding carbonic anhydrase to the mixture.
In a third embodiment, a composition includes a combination of polyaniline and carbonic anhydrase. In particular embodiments, the combination of polyaniline and carbonic anhydrase is soluble in dimethylformamide and/or water.
Other technical features may be readily apparent to one skilled in the art from the following figures, descriptions, and claims.
For a more complete understanding of this disclosure, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
In general, a material sensor is used to detect or measure one or more materials. In this document, the term “material” refers to any suitable substance being detected or measured. A material being detected or measured can be referred to as a “measurand.” Also, the detection or measurement of a material can take various forms depending on the implementation. For example, a sensor could be used to detect the presence of a material, such as when the sensor is used to detect whether a particular measurand is present at all or is present in at least a threshold amount or concentration. A sensor could also be used to measure a material, such as when the sensor is used to measure the amount or concentration of the material.
In this example,
In this example embodiment, the sensor 100 represents a surface acoustic wave (SAW) shared horizontal (SH) sensor formed using two interdigital transducers (IDTs) 104a-104b. As shown here, each of the interdigital transducers 104a-104b includes two sets of conductive fingers, where one set of conductive fingers is interleaved with the other set of conductive fingers. The interdigital transducer 104a could be viewed as the input transducer, and the interdigital transducer 104b could be viewed as the output transducer. As described in more detail below, during operation the interdigital transducer 104a produces acoustic waves based on an input signal. The waves propagate through the sensor 100 to the interdigital transducer 104b, which produces an output signal based on the waves. Each of the interdigital transducers 104a-104b could be formed using any suitable element(s) or compound(s) with high electrical conductivity, such as highly-doped polysilicon or metal. Each of the interdigital transducers 104a-104b could also be formed in any suitable manner, such as by etching the polysilicon or metal using a mask. In addition, each of the interdigital transducers 104a-104b could include any number of conductive fingers, depending (among other things) on the designed bandwidth and operational frequency of the interdigital transducers.
A guiding layer 106 is located over the substrate 102 and the interdigital transducers 104a-104b. The guiding layer 106 facilitates the transport of acoustic waves between the interdigital transducers 104a-104b. The guiding layer 106 could be formed using any suitable element(s) or compound(s), such as silicon dioxide or other dielectric. The guiding layer 106 could also be formed in any suitable manner, such as chemical vapor deposition, spin coating, and spray coating (where the preparation temperature of the guiding layer is below the Curie temperature of the piezoelectric substrate).
A sensing layer 108 is located over the guiding layer 106 (when viewed as shown in
In particular embodiments, acoustic waves produced by exciting the input interdigital transducer 104a are guided through the guiding layer 106 to the output interdigital transducer 104b. The propagation velocity of the acoustic waves between the interdigital transducers 104a-104b may depend on the properties of both the guiding layer 106 and the sensing layer 108. At least one measurand (such as carbon dioxide) affects one or more properties of the sensing layer 108 (such as its mass loading, electrical, and visco-elastic properties). As a result, changes in the propagation velocity of the acoustic waves can be directly related to variations in the measurand. Propagation velocity changes in the sensor 100 can therefore be monitored and used to determine the presence or concentration of the measurand.
In this example embodiment, the sensor 200 represents a SAW Rayleigh sensor that includes many of the same components as the sensor 100. For example, the sensor 200 includes a substrate 202, such as a quartz or other piezoelectric substrate. The sensor 200 also includes two interdigital transducers 204a-204b and a sensing layer 208. However, the sensor 200 lacks a guiding layer in this embodiment, and the sensing layer 208 is formed on the substrate 202.
In particular embodiments, acoustic waves produced by exciting the input interdigital transducer 204a can propagate through the surface of the substrate 202 to the output interdigital transducer 204b. The propagation velocity of the acoustic waves (which may also be guided through the sensing layer 208) may depend on the sensing layer's properties. At least one measurand affects one or more properties of the sensing layer 208 (such as its mass loading, electrical, and visco-elastic properties). As a result, changes in the propagation velocity of the acoustic waves can be directly related to variations in the measurand, and propagation velocity changes in the sensor 200 can be monitored and used to determine the presence or concentration of the measurand.
In this example, the sensor 300 represents a bulk acoustic wave (BAW) sensor having a substrate 302, two electrodes 304a-304b, and two sensing layers 308a-308b. The substrate 302 represents any suitable substrate, such as a piezoelectric substrate like quartz. The electrodes 304a-304b include conductive plates that are separated from each other by the substrate 302. The electrodes 304a-304b could be formed in any suitable manner using any suitable element(s) or compound(s), such as metal. The conductive plates of the electrodes 304a-304b could also have any suitable shape and need not be circular. The conductive plates of the electrodes 304a-304b are covered by the sensing layers 308a-308b.
In particular embodiments, a radio frequency (RF) or other time-varying electrical signal is applied between the electrodes 304a-304b, producing bulk acoustic waves through the piezoelectric substrate 302. The resonant frequency at which the energy is absorbed by the substrate 302 may have a maximum value, which can depend not only on the characteristics of the piezoelectric substrate (such as thickness and cut) but also on the properties of the sensing layers 308a-308b. When the sensor 300 is exposed to at least one measurand, the measurand changes one or more properties of the sensing layers 308a-308b, which affects the resonant frequency of the sensor 300. Changes in the resonant frequency of the sensor 300 can be monitored and used to determine the presence or concentration of the measurand.
In accordance with this disclosure, the sensing layers used in the sensors 100-300 shown in
In some embodiments, the polyaniline used to form the sensing layers may be unsubstituted or substituted and may be soluble in organic solvents or water. The polyaniline could, for example, be used in the form of an emeraldine base that acts as an insulator. The polyaniline possesses nitrogen atoms, which are susceptible to being protonated with protons that come from the reaction between carbon dioxide and water. The carbonic anhydrase acts as a catalyst for the conversion of carbon dioxide to bicarbonate and protons.
This reaction can be used to detect the presence of or to measure the concentration of carbon dioxide. For example, during protonation of nitrogen atoms, the conductivity of the sensing layer increases. In the sensor 100 of
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In this example, the system 400 includes sensors 402a-402n, sensor monitors 404a-404b, and a process controller 406. The sensors 402a-402n can be distributed in one or more areas being monitored, such as in different portions of an industrial facility, geological structure, or other area. Each of the sensors 402a-402n includes at least one sensing layer formed using a combination of polyaniline and carbonic anhydrase. Each of the sensors 402a-402n could, for example, represent one of the sensors 100-300 described above. In this document, the interdigital transducers, electrodes, and other conductive structures in a sensor may be collectively referred to as “conductive elements.”
Each of the sensors 402a-402n is coupled to one or more of the sensor monitors 404a-404b. The sensor monitors 404a-404b use the sensors 402-402n to detect or measure one or more measurands. For example, each sensor 402a-402n could be located in the feedback loop of an oscillator included in or associated with one of the sensor monitors 404a-404b, and such an oscillator can change its operational frequency as a function of the material to be measured. The sensor monitors 404a-404b could use signals from the sensors 402a-402n to detect or measure one or more measurands in the environment near the sensors. For instance, the sensor monitor 404a-404b could use the signals to identify changes in the propagation velocity of acoustic waves in the sensor or to identify changes in the resonant frequency of the sensor. The sensor monitor 404a-404b could then use these changes to identify, for example, the presence, amount, or concentration of one or more measurands that are causing the changes. The sensor monitor 404a-404b could process this information further (such as by determining if a threshold has been exceeded and triggering an output if so) , or the sensor monitor 404a-404b could output the measurement data to the process controller 406. Each of the sensor monitors 404a-404b includes any suitable structure for using signals from one or more sensors to detect or measure one or more measurands.
The process controller 406 controls at least one process (or portion thereof) based on outputs of the sensor monitors 404a-404b. For example, the process controller 406 could receive an indication from one of the sensor monitors 404a-404b that a concentration or amount of a measurand has been detected or has exceeded a threshold. The process controller 406 could also receive measurement data from the sensor monitors 404a-404b and determine itself that a concentration or amount of a measurand has been detected or has exceeded a threshold. The process controller 406 could then take any suitable action. For instance, if the measurand is carbon dioxide, the process controller 406 could trigger an alarm or initiate venting of a particular area. The process controller 406 includes any hardware, software, firmware, or combination thereof for controlling at least one process or portion thereof based on sensor data from one or more sensors 402a-402n.
Each of the connections between components in
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A method 500 in
The second main step 516 of the method 500 shown in
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It may be advantageous to set forth definitions of certain words and phrases used throughout this patent document. The term “couple” and its derivatives refer to any direct or indirect communication between two or more elements, whether or not those elements are in physical contact with one another. The terms “over” and “above” denote relative positions of two layers or other elements in a particular orientation and do not require direct contact between the two layers or other elements. The terms “include” and “comprise,” as well as derivatives thereof, mean inclusion without limitation. The term “or” is inclusive, meaning and/or. The phrases “associated with” and “associated therewith,” as well as derivatives thereof, may mean to include, be included within, interconnect with, contain, be contained within, connect to or with, couple to or with, be communicable with, cooperate with, interleave, juxtapose, be proximate to, be bound to or with, have, have a property of, or the like. The term “controller” means any device, system, or part thereof that controls at least one operation. A controller may be implemented in hardware, firmware, software, or some combination of at least two of the same. The functionality associated with any particular controller may be centralized or distributed, whether locally or remotely.
While this disclosure has described certain embodiments and generally associated methods, alterations and permutations of these embodiments and methods will be apparent to those skilled in the art. Accordingly, the above description of example embodiments does not define or constrain this disclosure. Other changes, substitutions, and alterations are also possible without departing from the spirit and scope of this disclosure, as defined by the following claims.
Number | Date | Country | Kind |
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A/2008-00100 | Feb 2008 | RO | national |