Patent Application
20210269848
The present invention relates to the validation of decontamination processes, and in particular to a composition comprising indicator organisms and a dye, used to validate decontamination processes.
Pasteurization processes are applied in many fields, such as the sterilization of equipment and the decontamination of foods, especially dry foods. These processes consist of specific decontamination/sterilization steps or are the concomitant result of a step of a treatment process, such as for example a food cooking step, for example the roasting of products of plant origin.
Products of plant origin, such as almonds or spices, are often contaminated by pathogenic microorganisms present in their growing, storage and use environment which requires a decontamination step before their use for human consumption. This decontamination is often carried out as a temperature treatment of these foods, such as cooking, roasting or drying. However, certain pathogens may be resistant to certain decontamination conditions and care must be taken, before the process is implemented, to ensure that the decontamination objective will indeed be achieved.
This validation cannot be done with a pathogenic microorganism due to the risks of contamination. To this end, so-called “surrogate” indicator microorganisms are used, the behavior of which under treatment conditions must be close to that of the pathogenic organism. Preferably, surrogates will be chosen to be more resistant to the treatment conditions than the pathogens, without behaving too differently from the target pathogens. These surrogates are generally specific to a particular pathogen in a decontamination process, such as for example Enterococcus faecium (ATCC 8459) recommended for the validation of pasteurization processes for almonds likely to be contaminated by pathogenic salmonella. Surrogates are not necessarily the microorganisms phylogenetically closer to the target pathogens, such as for example the genus Citrobacterium, a genus closer to a Salmonella evolutionary pathway which is not described as a surrogate for this pathogen.
New surrogates are described in the application WO 2017/186907, as well as compositions comprising same for use in a decontamination process validation process.
While these surrogates are known, there remains a need to facilitate their use, in particular to better detect their presence and facilitate the counting of microorganisms after the decontamination treatment, in particular by adding a presence marker in the composition of indicator microorganisms.
The use of dyes to detect the presence of microorganisms is known from the state of the art (WO 2008/026104; WO 2009/027855). These are generally dyes that interact with the target microorganisms and mark their presence by the release of a chromophore or a color change. The dyes are generally in a medium suitable for culturing the microorganism so that it can react with them to allow detection of the microorganism by the release or lysis of a chromophore. More particularly, microorganisms and dyes that are degraded by these microorganisms are known in the state of the art (Cheriaa & al., 2012; Olukanni & al., 2013).
For the present invention, it is a matter of using dyes which are “neutral” with respect to the microorganisms under the conditions of use of the surrogates, i.e., these markers must not only resist the decontamination treatment in order to be detected at the end of the process, but also must not affect the viability of the indicator microorganisms both during their formulation and storage and during the decontamination process.
The invention solves this problem by selecting particular dyes that can be added to the composition of indicator microorganisms.
The present invention relates to an indicator microorganism composition for use in a process for monitoring a decontamination process in which the decontamination process is implemented with said indicator organism.
The composition according to the invention comprises at least one indicator organism and one dye selected from the dyes of the cyclohexadiene-2,5-ylidene family, in particular selected from brilliant blue FCF, patent blue V and brilliant green BS.
In a preferred manner, the dye is brilliant blue FCF (E133). It has been found that this dye not only does not affect the viability of the indicator microorganisms but also increases their resistance to decontamination processes so that they add an extra margin of safety when implementing validation processes.
The present invention relates to an indicator microorganism composition for use in a process for monitoring a decontamination process in which the decontamination process is implemented in the presence of at least one indicator microorganism, or a mixture of indicator microorganisms, and the behavior of said at least one indicator microorganism during said decontamination process is observed.
The composition according to the invention comprises at least one indicator microorganism and one dye of the cyclohexadiene-2,5-ylidene family.
The dyes of the cyclohexadiene-2,5-ylidene family are well known to the person skilled in the art, comprising a common structure of formula
wherein at least one R1 is a C1-C6 aliphatic group, in particular ethyl or methyl, and the other is also a C1-C6 aliphatic group or an aromatic residue, in particular substituted by at least one sulfonic acid group (—SO3−), and the groups R2 are aromatic residues, of which at least one R2 is an aromatic residue substituted by at least one sulfonic acid group (—SO3−) and at least one R1 is a C1-C6 aliphatic group, in particular ethyl or methyl, and the other is also a C1-C6 aliphatic group or an aromatic residue, in particular substituted by at least one sulfonic acid group.
Particular mention may be made of
and
These dyes are known for their use in foods or cosmetics, brilliant blue FCF under the number E133, patent blue V under the number E131 and brilliant green BS under the number E142.
In a preferred manner, the dye is brilliant blue FCF (E133). It has been found that this dye not only does not affect the viability of the indicator microorganisms but also increases their resistance to decontamination processes so that they add an additional margin of safety when implementing validation processes. This improvement in the resistance of the indicator microorganisms is particularly seen from the point of view of their heat resistance, which is a further advantage when the microorganisms are subjected or may be subjected to high temperature conditions, in particular during the manufacture of the compositions or during their transport or storage.
“Microorganism” means a set of several individual microorganisms of the same species. Preferably, the microorganisms are suitable for industrial use, i.e., they can be produced in large amounts by fermentation, up to at least 109 CFU/g, advantageously 1010 CFU/g, more preferentially up to at least 1011 CFU/g.
Particular mention will be made of the bacteria selected from the species Enterococcus faecium, Geobacillus stearothermophilus, Clostridium sporogenes, Staphylococcus carnosus, Enterobacter hormaechei, Erwinia persicina, Pantoea agglomerans, Pantoea calida, Pantoea dispersa and Pantoea gaviniae, non-pathogenic, preferably capable of being produced industrially, more particularly selected from the following species, Enterococcus faecium, Enterobacter hormaechei, Erwinia persicina, Pantoea agglomerans, Pantoea calida, and Pantoea gaviniae and in particular the strains Enterococcus faecium (ATCC 8459) and the strains deposited at the CNCM under the Budapest Treaty: Enterobacter hormaechei CNCM I-5058, Pantoea agglomerans CNCM I-5059, Pantoea calida CNCM I-5061, Erwinia persicina CNCM I-5062, Erwinia persicina CNCM I-5063, Pantoea agglomerans CNCM I-5054, Pantoea agglomerans CNCM I-5055, Pantoea calida CNCM I-5056.
Other microorganisms used as indicators in the state of the art may also be used in the composition according to the invention. Particular mention will be made of Geobacillus stearothermophilus ATCC 12980 (Okelo et al., 2006 and 2008), Enterococcus faecium NRRL B-2354 (Annous & Kozempel, 1998; ABC, 2007; Bianchit, 2014), Pantoea agglomerans SPS 2F-1 (ABC, 2007), Pantoea dispersa (Fudge & al., 2016), Pediococcus spp. and Pediococcus acidilactici (Borowski et al., 2009; Williams, 2010; Ceylan and Bautista, 2015), Staphylococcus carnosus CS-299 (Vasan et al, 2014), Clostridium sporogenes PA3679, PA3676, and PA3678 (Wallace et al. 2006); Listeria innocua (Sommers et al., 2008), Escherichia coli K12 (Rodriguez et al., 2006), and other E. coli (Gurtler, 2010; Garcia Hernandez et al., 2015).
These non-pathogenic indicator microorganisms have the advantage of showing greater resistance to the implementation conditions of various decontamination processes than that of at least one target pathogenic organism. These target pathogenic organisms are microorganisms responsible for contaminations, in particular pathogenic bacteria of the genera Salmonella, Escherichia, Bacillus, Listeria, Campylobacter, Cronobacter, etc. The purpose of the decontamination process being monitored is to remove all these pathogens in the event they are present in the treated product.
Advantageously, the indicator microorganisms have a higher heat resistance than the target pathogen.
In the decontamination process, the indicator microorganism will be used in a suitable form, corresponding to the form of the target pathogen likely to be present in the product to be decontaminated, in particular in vegetative and/or dry vegetative form.
“Dry form” or “dry vegetative form” means vegetative bacteria which have undergone a drying process allowing their preservation for a determined period of time without modification of their resistance characteristics.
The indicator microorganisms produced by fermentation are then dried for preservation according to techniques known to the person skilled in the art, such as freeze-drying, spraying or drying.
Advantageously, the weight ratio of indicator microorganisms to dye ranges from 0.01 to 5, preferably 1 to 3.
Preferably, the composition according to the invention comprises, in addition to the indicator microorganism and the dye, a suitable support, well known to the skilled person, preferably inert, for example with cryoprotectants such as maltodextrin and/or milk powder and solid supports such as talc, silica and/or activated carbon, and mixtures thereof in any proportion. The support is said to be “inert” in the sense that it does not interact with the metabolism of the bacteria in dry form allowing optimal preservation over time.
The use of a suitable support allows a standardization in the use of microorganisms on different matrices by providing at the same time a better stability of the microorganisms and avoids having to validate the stability of each indicator microorganism on each support after inoculation. It facilitates the implementation of the process according to the invention.
The composition according to the invention is advantageously in a powdered form comprising the mixture of microorganisms in dry form, dye and inert support.
The composition advantageously comprises a content of indicator microorganisms of at least 1010 CFU/g dry composition.
The composition according to the invention advantageously comprises
The dry composition is advantageously a powder that has a water activity equal to or less than 0.3.
The composition according to the invention may comprise other additives known to the skilled person, such as activated carbon.
Preferentially, the composition according to the invention consists of the indicator microorganisms in dry form, the dye and the inert support.
The effect of increasing the heat resistance of the indicator microorganisms observed by the addition of dye according to the invention is even more marked for compositions comprising an inert support, in particular when this support is a maltodextrin.
These compositions are prepared according to methods known to the skilled person by mixing according to the usual techniques, the indicator microorganisms in dry form with the support, in the desired proportions, the dye being added before, during or after the mixing of the microorganisms with the inert support. According to another embodiment, the indicator microorganisms are mixed with the suitable support and the mixture is dried for preservation.
Generally, the compositions of indicator microorganisms with the dye and their support are added to the products to be decontaminated in suitable amounts to allow verification of the effectiveness of the decontamination process.
Decontamination processes generally comprise one or more steps of pasteurization, drying, extrusion, roasting, cooking, sterilization, autoclaving and steam treatments.
These processes are well known to the skilled person, in particular pasteurization, drying, extrusion, roasting, cooking, sterilization, autoclaving, steam treatments, pulsed light, high-pressure treatments, or irradiation, gas sterilization (EtO, ppo, ozone) and by disinfectants (bleach, peracetic acid, etc.), in particular for the treatment of natural or manufactured products, such as nuts, aromatic herbs, seeds, spices, food powders, pet food and livestock feed, cereals, etc.
The compositions comprising the surrogates, and mixtures of surrogates, according to the invention may be used, depending on the foods and processes selected, to validate the decontamination of pathogens such as Salmonella, Escherichia coli, Bacillus, Listeria, Campylobacter, Cronobacter sakazakii, etc.
The microorganisms and their support with dye may, if need be, undergo a treatment prior to decontamination, similar to that undergone by the product to be decontaminated, i.e., which will mimic the known processes of product contamination. For example, in the case of natural products that are ground (spices in particular) it is possible to grind them after adding indicator microorganisms on their support to arrive at powders by recreating the classic contamination conditions for natural products.
The monitoring process according to the invention may be implemented before any implementation of a decontamination process on the product to be decontaminated, in order to validate the effectiveness of the decontamination process (validation process). It may also be implemented during decontamination operations on the product to be decontaminated, as a decontamination indicator or as an indicator of conformity of the implementation of the decontamination process (monitoring process).
The process according to the invention, whether it is a validation or a monitoring process, can be implemented under the responsibility of the person carrying out the decontamination or under that of a monitoring or approval body.
The process according to the invention may comprise the steps of
The invention also relates to a decontamination monitoring product which comprises a product to be decontaminated associated with an indicator microorganism composition according to the invention.
Depending on the nature and composition of the product to be decontaminated, the composition according to the invention may be deposited on its surface or mixed with the product to be decontaminated, for example when the product and the composition are in powder form.
The skilled person will know how to prepare such a decontamination monitoring product, for example by direct mixing with powdered products (proportion 1%-10%), resuspension of the dry microorganism in a suitable buffer and mixing with different types of products or direct inoculation and mixing on liquid products.
The monitoring microorganisms will be advantageously supplied in kit form, with their use support and, if need be, a set of instructions.
The observation of the behavior of the indicator microorganism generally consists in monitoring the presence of viable individuals, during the decontamination process and/or at its conclusion.
The methods used are known to the skilled person: colony counting on agar and/or molecular methods such as PCR and/or qRT-PCR, or microorganism detection tests such as immunoassays, for example tests using surface plasmon resonance (SPR) technologies, or phage detection tests.
The dye present in the composition according to the invention facilitates the identification of the presence of the indicator microorganism in the monitoring product and thus the samples to be taken at the end of the decontamination process to monitor the presence or absence of remaining viable indicator microorganisms. The absence of viable indicator microorganisms validates the decontamination process, the presence of viable indicator microorganisms being, conversely, a marker of a non-compliant process.
It should also be noted that the effect of increasing the heat resistance of the indicator microorganisms by adding the dye according to the invention provides additional safety in the validation process.
The invention also relates to a kit for monitoring a decontamination process, characterized in that it comprises at least one of the above microorganisms and a suitable support as defined above for use in the decontamination process, and, if need be, a set of instructions.
“Log loss” refers to the difference between initial viability and viability at a given time.
Method: The Enterococcus faecium strain in dry form was mixed with an inert support (maltodextrin) and with each dye individually. The subsequent mixture is placed in an Eppendorf tube in a dry bath at a temperature of 100° C. Samples were taken at 2, 5 and 10 min and cell counts were performed on TSA (Trypticase Soy Agar) medium for 24 h at 37° C.
The results are shown in
The heat resistance of E. faecium with or without the dye brilliant blue FCF is compared in three forms of compositions: fermentation must (Must), without support (Pure) and on inert support (Support).
Must: addition of 3% of blue dye powder to 5 mL of fermentation must in a sterile jar. Vortexing for homogenization, distribution in tubes and heat treatment.
Pure: addition of 3% of dye to 5 g of pure lyophilisate in a sterile jar. Vortexing for homogenization, distribution in tubes and heat treatment.
Support: addition of 1% of pure lyophilisate to 5 g of maltodextrin in a sterile jar (1/100 dilution). Vortexing for homogenization, then addition of 3% of dye. Vortexing then distribution in tubes and heat treatment.
The log loss results in each case are given in Table 1.
The log loss curves for the composition on maltodextrin support, with or without dye, are shown in
The test is performed for the following 3 strains: E. faecium ATCC 8459, P. agglomerans CNCM I-5055 and A. pascens CNCM I-5181.
Addition of 10% of pure lyophilisate of the strains to 5 g of maltodextrin. Vortexing for homogenization. Addition of 3% brilliant blue FCF dye. Vortexing. Addition of 1% of the dyed strain mixture diluted 1/10 to 5 g NFDM. Vortexing. Deposition of 0.1 g in Eppendorf tubes then heat treatment of the tubes in a dry bath at 90 and 100° C. for 2, 5 and 10 minutes
The results are given in Table 2.
E. faecium
P. agglomerans
A. pascens
The test is performed for the following 3 strains: E. faecium ATCC 8459, P. agglomerans CNCM I-5055 and A. pascens CNCM I-5181
Addition of 10% of pure lyophilisate of the strains to 5 g of maltodextrin. Vortexing for homogenization. Addition of 3% of brilliant blue FCF dye. Vortexing. Addition of 1% of the dyed strain mixture diluted 1/10 to 5 g of black pepper followed by a spray of wet fixing agent for good adhesion. Mixing with a sterile spatula. Drying 2 h. Deposition of 0.2 g in Eppendorf tubes then heat treatment of the tubes in a dry bath at 90 and 100° C. for 2, 5 and 10 minutes
The results are given in Table 3.
E. faecium
P. agglomerans
A. pascens
The test is performed for the following 3 strains: E. faecium ATCC 8459, P. agglomerans CNCM I-5055 and A. pascens CNCM I-5181.
Addition of 10% pure lyophilisate of the strains to 5 g of maltodextrin. Vortexing for homogenization. Addition of 3% of dye. Vortexing. Addition of 1% of the dyed strain mixture diluted 1/10 to 5 g of macadamia. Mixing with a sterile spatula. Drying 2 h. Deposition of 0.3 g in Eppendorf tubes then heat treatment of the tubes in a dry bath at 90 and 100° C. for 0, 2, 5, 10 minutes
The results are given in Table 4.
E. faecium
P. agglomerans
A. pascens
| Number | Date | Country | Kind |
|---|---|---|---|
| FRR1870754 | Jun 2018 | FR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2019/066959 | 6/26/2019 | WO | 00 |
