Compositions including fluorinated peroxides, methods of making, and the use thereof

Abstract

Methods of making compositions including fluorinated peroxides are disclosed. The compositions are useful, for example, for reacting with organic compounds. In one embodiment, novel peroxides are provided.

Description

BACKGROUND

[0002] Fluorinated peroxides have been reported to be useful in a variety of areas of organic synthesis. Fluorinated peroxides manifest unique properties, which are attractive not just for fundamental, but also for applied chemistry. For example, this class of peroxides can be used as active radical initiators for the polymerization of halogenated olefins and as reagents for perfluoroalkylation of polymers and monomers. It has been reported that even polymeric hydrocarbon materials can be perfluorinated with fluorinated peroxides.

[0003] Fluorinated peroxides have commonly been prepared by the reaction of perfluoroacyl chlorides or anhydrides with hydrogen peroxide under basic aqueous conditions. This method suffers from the hydrolysis and loss of starting reagents (e.g., perfluoroacyl chlorides and/or anhydrides) as well as loss of hydrolyzable products (e.g., bis(perfluoroacyl) peroxides). The formation of salt by-products in this method is also undesirable.

[0004] Numerous attempts have been devoted to developing improved methods for preparing fluorinated peroxides. Despite the attempts, convenient methods for preparing fluorinated peroxides for laboratory and/or industrial applications are desired in the art.

SUMMARY OF THE INVENTION

[0005] The present invention provides methods of preparing fluorinated peroxides that are generally more desirable than conventional methods.

[0006] In one embodiment, there is provided a method of making a composition that includes a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf. The method includes combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a catalytic amount of a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof.

[0007] In another embodiment, there is provided a method of making a composition that includes a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf. The method includes combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a non-carbonate salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof.

[0008] In yet another embodiment, there is provided a method of making a non-aqueous composition that includes a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf. The method includes combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof.

[0009] In still another embodiment, there is provided a method of making a composition that includes a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf. The method includes combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with a perfluorinated peracid, a perfluorinated acid, and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition that includes the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

[0010] In the formulas listed above, each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

[0011] The present invention also provides methods of fluorinating an organic compound (e.g., perfluoroalkylating or perfluoroarylating). The method includes: combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a catalytic amount of a salt to form a composition that includes a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms; and combining the composition that includes the perfluorinated peroxide with an organic compound to fluorinate the organic compound.

[0012] In an alternative embodiment, the present invention provides a method of fluorinating an organic compound that includes: combining a composition that includes a mixture of a perfluorinated peroxide in a perfluorinated acid with an organic compound to fluorinate the organic compound.

[0013] In yet another embodiment, the present invention provides a method of fluorinating an organic compound that includes: combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with a perfluorinated peracid, a perfluorinated acid, and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition that includes the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms; and combining the composition that includes the perfluorinated peroxide with an organic compound to fluorinate the organic compound.

[0014] The present invention also provides a peroxide of the formula RC(O)OOC(O)Rf, wherein the R group is a non-perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, and the Rf group is a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, wherein the R and Rf groups each independently have 1-20 carbon atoms, at least one of which has at least 2 carbon atoms. Methods of making such compounds are also included. For example, one method includes: combining a carboxylic acid of the formula RC(O)OH with a perfluorocarboxylic peracid of the formula RfC(O)OOH in the presence of a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf. In another method, a percarboxylic acid of the formula RC(O)OOH is combined with a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf.

BRIEF DESCRIPTION OF THE FIGURES

[0015] FIG. 1 is a graphical representation of the molar concentration of fluorine containing compounds vs. the ratio of the concentration of trifluoroacetic anhydride [TFAAn] to the concentration of H2O2 [H2O2] in the presence of trifluoroacetate anion, as observed by 19F nuclear magnetic resonance (NMR) analysis. When the ratio of [TFAAn]/[H2O2] is less than or equal to about 1 (e.g., Zone 1), approximately equivalent amounts of trifluoroperacetic acid (TFPAA, ▪, δ=−74.0) and trifluoroacetic acid (TFAA, &Circlesolid;, δ=−77.4) are observed. At a [TFAAn]/[H2O2] ratio of greater than or equal to about 2 (e.g., Zone 3), bis(trifluoroacetyl)peroxide (BTFAP, ▾, δ=−72.8), TFAAn (♦, δ=−77.1), and TFAA (&Circlesolid;) are all observed, while TFPAA (▪) is not observed. Mixtures of TFAA (&Circlesolid;), TFPAA (▪), and BTFAP (▾) are observed when the [TFAAn]/[H2O2] ratio is greater than about 1 and less than about 2 (e.g., Zone 2).

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0016] In one aspect, the present invention provides a method of making a composition including a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf. The method includes combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a secondary reagent (preferably a catalyst) to form the composition including the perfluorinated peroxide RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms. The secondary reagent is a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof. Preferably, the secondary reagent is a salt.

[0017] In the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf the Rf groups independently represent a perfluorinated aromatic group, a perfluorinated straight chain, branched, or cyclic aliphatic group, or combinations thereof, and Rf may optionally include oxygen atoms. Preferably each Rf independently represents a perfluorinated aliphatic group optionally including oxygen atoms. More preferably, Rf includes 1 to 20 carbon atoms. Most preferably, Rf represents a perfluorinated aliphatic group having the formula CnF2n+1, where n is preferably an integer from 1 to 18, and more preferably 1 to 10. The term “independently” means that the two Rf groups may be the same or different in any one perfluorinated peroxide.

[0018] Perfluorinated anhydrides of the formula RfC(O)OC(O)Rf are generally available through methods well known in the art and are commercially available from sources such as Sigma-Aldrich, St. Louis, Mo. For example, RfC(O)OC(O)Rf may be prepared by reacting ketene with perfluorocarboxylic acid as disclosed, for example, in International Publication No. WO 01/17939. The Rf groups are as defined above.

[0019] Aqueous hydrogen peroxide is commercially available at up to about 50% by weight from chemical suppliers (e.g., Sigma-Aldrich, St. Louis, Mo.). Higher concentrations of hydrogen peroxide can be obtained if desired. For example, 95% by weight H2O2 can be prepared by a well-known procedure disclosed in Pizey, S. J. Synthetic Reagents; John Wiley & Sons: New York, 1985; Vol.6, p 60. Typically, higher concentrations of hydrogen peroxide are desired to produce higher concentrations of RfC(O)OOC(O)Rf. Preferably the hydrogen peroxide is used as an aqueous solution.

[0020] The molar ratio of perfluorinated anhydride to hydrogen peroxide depends on the concentration of hydrogen peroxide. For example, if 100% hydrogen peroxide is used, a preferred ratio of a perfluorinated anhydride to hydrogen peroxide is 2 to form perfluorinated anhydride in perfluorinated acid. If a solution of hydrogen peroxide in water is used, more perfluorinated anhydride typically is added to get rid of the water and form a solution of perfluorinated peroxide in perfluorinated acid. Based on 100% hydrogen peroxide, if the molar ratio of a perfluorinated anhydride to hydrogen peroxide is less than 2 but more then 1 (see, e.g., FIG. 1), the products are perfluorinated acid, perfluorinated peracid, and perfluorinated peroxide. If the molar ratio of perfluorinated anhydride to hydrogen peroxide is 1 or less than 1, the products are perfluorinated acid, perfluorinated peracid, and hydrogen peroxide. If the molar ratio of perfluorinated anhydride to hydrogen peroxide is more than 2, the products are perfluorinated acid, perfluorinated peroxide, and perfluorinated anhydride. Thus, a preferred range of ratios of perfluorinated anhydride to hydrogen peroxide, based on 100% hydrogen peroxide, is about 1.5 to about 10, and a more preferred range of ratios is about 1.75 to about 3.25.

[0021] It is believed that the process of the reaction between a perfluorinated anhydride and hydrogen peroxide can be represented by the following two consecutive reactions, 1 and 2 (although these are not necessarily limiting to the present invention):

[0022] 1. H2O2+(CnF2n+1C(O))2O=CnF2n+1C(O)OOH +CnF2n+1C(O)OH 1$2.\frac{C_n{F}_{2n+1}C\left(O\right)\mathrm{OOH}+{\left(C_n{F}_{2n+1}C\left(O\right)\right)}_{2}O={\left(C_n{F}_{2n+1}C\left(O\right)\right)}_2{O}_2+C_n{F}_{2n+1}C\left(O\right)\mathrm{OH}}{\begin{array}{c}{H}_2{O}_2+2{\left(C_n{F}_{2n+1}C\left(O\right)\right)}_{2}O=\\ {\left(C_n{F}_{2n+1}C\left(O\right)\right)}_2{O}_2+2C_n{F}_{2n+1}C\left(O\right)\mathrm{OH}\end{array}}$

[0023] Thus, it is also within the scope of the present invention to combine a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with a mixture (preferably a solution) of a perfluorinated peracid (preferably a perfluorocarboxylic peracid of the formula RfC(O)OOH) in a perfluorinated acid (preferably a perfluorocarboxylic acid of the formula RfC(O)OOH) in the presence of a salt, metal oxide, metal hydroxide, metal alcoholate, and/or combinations thereof, to obtain the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf (e.g., bis(perfluoroacyl) peroxide). In this embodiment, the Rf groups are as defined above. In this embodiment, the ratios of perfluorinated anhydride to perfluorinated peracid (and perfluorinated acid) are from 0.1:1 to 100:1, and more preferably about 1:1. A solution of a perfluorocarboxylic peracid in a corresponding perfluorinated acid can be prepared by a well-known procedure described, for example, in P. A. Krasutsky et al., J. Org. Chem., 2000, 65, 3926. A preferred solution includes a concentration of perfluorocarboxylic peracid in perfluorinated carboxylic acid of about 0.0001% by weight (i.e., wt-%)) to about 100% by weight.

[0024] In some embodiments of the invention, a catalytic amount a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof is combined with the perfluorinated anhydride and the hydrogen peroxide (or the perfluorinated anhydride, perfluorinated peracid, and perfluorinated acid). A catalytic amount, as used herein, is less than 2.5 mole %, preferably at most about 1 mole %, more preferably at most about 0.5 mole %, and most preferably at most about 0.1 mole %, based on moles of hydrogen peroxide. A catalytic amount, as used herein, is preferably at least about 0.0001 mole %, more preferably at least about 0.001 mole %, and most preferably at least about 0.01 mole %, based on moles of hydrogen peroxide.

[0025] Alternatively, a catalytic amount, as used herein, is less than 5 mole %, preferably at most about 2.5 mole %, more preferably at most about 1 mole %, and most preferably at most about 0.5 mole %, based on moles of perfluorinated anhydride. A catalytic amount, as used herein, is preferably at least about 0.001 mole %, more preferably at least about 0.005 mole %, and most preferably at least about 0.01 mole %, based on moles of perfluorinated anhydride.

[0026] In contrast, in the preparation of bis(trifluoroacetyl) peroxide, Japanese Patent Application No. 1-249752 (Sawada et al.) discloses the use of 2.5 to 6000 mole % of sodium and/or potassium carbonate, based on moles of hydrogen peroxide, and 5 to 300 mole % of sodium and/or potassium carbonate, based on moles of trifluoroacetic anhydride.

[0027] Salts useful in the present invention include both inorganic and organic salts. Preferably, the salt includes, for example, a Group IA (e.g., Li, Na, etc.), a Group IIA (Be, Mg, etc.), or a Group IIIA (e.g., Al, Ga, etc.) cation (e.g., currently referred to as Groups 1, 2, and 13 of the Periodic Table). More preferred cations include, for example, lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, or combinations thereof. Useful salts may include an organic and/or inorganic anion. Preferably, the salt is a source of a basic anion. Preferred inorganic anions include, for example, sulfate, nitrate, halide, phosphate, silicate, borate, or combinations thereof. Preferred organic ions include, for example, carboxylates (e.g., carboxylates, perfluorocarboxylates). Preferably the carboxylate is an acetate (e.g., acetate, trifluoroacetate), a propionate, a butyrate, an iso-butyrate, or combinations thereof. The carboxylate can be a salt of a saturated fatty acid if desired. In some embodiments of the present invention, the salt is a non-carbonate salt (i.e., the salt does not include carbonate anions).

[0028] Metal oxides useful in the present invention have the formula MxOy, wherein M is a metal, x=1 to 2, and y=1 to 3. Preferred metals (M) include those in Groups IA, IIA, and IIIA (current Groups 1, 2, and 13) of the Periodic Table. More preferred metals include, for example, lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, or combinations thereof. Preferred metal oxides include, for example, lithium oxide, sodium oxide, potassium oxide, or combinations thereof.

[0029] Metal hydroxides useful in the present invention preferably have the formula M(OH)2, wherein M is a metal and z=1 to 3. Preferred metals (M) include those in Groups IA, IIA, and IIIA (current Groups 1, 2, and 13) of the Periodic Table. More preferred metals include, for example, lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, or combinations thereof. Preferred metal hydroxides include, for example, lithium hydroxide, sodium hydroxide, potassium hydroxide, or combinations thereof.

[0030] Metal alcoholates useful in the present invention have the formula M(OR)x, wherein M is a metal and x=1 to 3. Preferred metals (M) include those in Groups IA, IIA, and IIIA (current Groups 1, 2, and 13) of the Periodic Table. More preferred metals include, for example, lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, or combinations thereof. Preferred metal alcoholates include, for example, lithium methylate, lithium ethylate, lithium isopropylate, sodium methylate, sodium ethylate, sodium isopropylate, potassium methylate, potassium ethylate, potassium isopropylate, or combinations thereof.

[0031] Although not wishing to be bound by theory, it is believed that the salt, metal oxide, metal hydroxide, metal alcoholate, and/or combinations thereof may function as efficient basic catalysts because of the higher nucleophilicity of perfluorocarboxylate ion (RfC(O)O−) compared to the corresponding perfluorocarboxylic acid. Rapid ion exchange in perfluorocarboxylic acid may also facilitate the catalytic activity.

[0032] When the perfluorinated anhydride, the hydrogen peroxide, and the salt, metal oxide, metal hydroxide, metal alcoholate, or combination thereof are combined, they preferably form a single phase system. As used herein, a single phase system means that there are no perceptible phase separation lines.

[0033] The reactions described above can be carried out within a wide range of temperatures as desired. Preferably, the temperature is at most about 40° C., more preferably at most about 30° C. Preferably, the temperature is at least about −45° C., more preferably at least about −20° C., and most preferably at least about 20° C. The reaction may be run in air or under an inert atmosphere (e.g., nitrogen or argon).

[0034] It is preferable that air and moisture be excluded from the composition including the perfluorinated peroxide if the composition is to be stored for extended periods of time. Organic solvents can be added to the composition to adjust the concentration of the perfluorinated peroxide as desired, but typically the reaction mixture and resultant product composition are substantially free of organic solvents. If used, inert organic solvents, such as freons or solvents of the formula CxFnClmHy, where x=1-10, n=0-24, m=0-24, y=0-12, are preferred.

[0035] Preferably, the perfluorinated peroxide is formed in a yield of at least about 80%, more preferably at least about 90%, even more preferably at least about 98%, and most preferably at least about 100%, based on the amount of active oxygen. As used herein, the amount of “active oxygen” refers to the moles of hydrogen peroxide (or moles of perfluorinated peracid (e.g., perfluorcarboxylic peracid) for embodiments in which hydrogen peroxide is not used).

[0036] In some embodiments of the present invention, the composition including the perfluorinated peroxide may be formed as a non-aqueous composition.

[0037] As stated above, the composition including the perfluorinated peroxide may also include a perfluorinated acid, preferably trifluoroacetic acid. The perfluorinated acid can be removed before the composition is used, or the composition can be used as produced. The composition including the perfluorinated peroxide and the perfluorinated acid may have improved stability over other compositions including perfluorinated peroxides. For example, bis(trifluoroacetic) peroxide (BTFAP) manifests high stability in trifluoroacetic acid (TFAA). As evidence of this, the concentration of a 28% solution of BTFAP in TFAA remained essentially unchanged (26.5%) at −10° C. for 6 months. It is known, that the stability of other bis(perfluoroacyl) peroxides might be lower, but they are also sufficiently stable for industrial/laboratory safe operations when maintained at −10° C. in the corresponding perfluorinated acid.

[0038] Perfluorinated peroxides are useful, for example, for fluorinating organic compounds with Rf groups as defined above (e.g., perfluoroalkylate, perfluoroarylate). For example, a composition including a perfluoroalkyl peroxide may be combined with an organic compound to perfluoroalkylate the organic compound. Preferred methods involve perfluorinating the organic compound. When the organic compound is a polymerizable organic compound, the fluorination may initiate a polymerization reaction of the organic compound. Other methods in which bis(perfluoroacyl) peroxides, for example, are useful include methods described in H. Sawada, Chem. Rev., 1996, 96, 1779-1808.

[0039] In another aspect, the present invention provides a peroxide of the formula RC(O)OOC(O)Rf. Rf represents a perfluorinated aromatic group, a perfluorinated straight chain, branched, or cyclic aliphatic group, or combinations thereof, and Rf may optionally include oxygen atoms. Preferably, Rf represents a perfluorinated aliphatic group optionally including oxygen atoms. More preferably, Rf includes 1 (preferably 2, more preferably 3, most preferably 4) to 20 carbon atoms. Most preferably, Rf represents a perfluorinated aliphatic group having the formula CnF2n+1, where n is preferably an integer from 2 to 18, and more preferably 2 to 10. R represents a non-perfluorinated aromatic group, a non-perfluorinated straight chain, branched, or cyclic aliphatic group, or combinations thereof, and R may optionally include oxygen atoms. Preferably, R represents an aliphatic group optionally including oxygen atoms. More preferably, R includes 1 (preferably 2, more preferably 3, most preferably 4) to 20 carbon atoms. Most preferably, R represents an aliphatic group having the formula CnH2n+1, where n is preferably an integer from 2 to 18, more preferably 2 to 10. For certain embodiments, at least one of the R and Rf groups each independently have 2-10 carbon atoms, and more preferably 2-5 carbon atoms. Such compounds are believed to be generally less stable than compounds in which the R and Rf groups have only one carbon atom each. This is advantageous for many synthetic procedures, such as carboxylation, for example.

[0040] Peroxides of the formula RC(O)OOC(O)Rf can be synthesized by the reaction of a carboxylic acid of the formula RC(O)OH with a perfluorocarboxylic peracid of the formula RfC(O)OOH in the presence of a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf. The perfluorocarboxylic peracid could be used as a solution in a corresponding perfluorinated acid. A useful temperature range for the preparation of these compounds is about −50° C. to about +30° C. (depending on the stability of the perfluorinated peroxides). The molar ratio of the carboxylic acid to the perfluorocarboxylic anhydride is preferably about 1:1 to about 1:20, and more preferably about 1:6. The molar ratio of the carboxylic acid to the perfluorocarboxylic peracid is preferably about 1:0.5 to about 1:10, and more preferably about 1:1. A solution of a perfluorocarboxylic peracid in a corresponding perfluorinated acid can be prepared by a well-known procedure described, for example, in P. A. Krasutsky et al., J. Org. Chem., 2000, 65, 3926. A preferred solution includes a concentration of perfluorocarboxylic peracid in perfluorinated carboxylic acid of about 0.0001% by weight (i.e., wt-%)) to about 100% by weight.

[0041] Peroxides of the formula RC(O)OOC(O)Rf can also be synthesized by the reaction of a percarboxylic acid of the formula RC(O)OOH with a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf. A useful temperature range for the preparation of these compounds is about −50° C. to about +30° C. (depending on the stability of the perfluorinated peroxides). The molar ratio of the percarboxylic acid to the perfluorocarboxylic anhydride is preferably about 1:1 to about 1:100, and more preferably about 1:20. It is possible to use an inert organic solvent such as freons or solvents of the formula CxFnClmHy, where x=1-10, n=0-24, m=0-24, y=0-12, in such preparation methods. Percarboxylic acids of the formula RC(O)OOH can be prepared by a well-known literature procedure described, for example, in D. Swern, Org. Peroxides, 1970, 1, 475-516 and could be used as a solution in an inert organic solvent.

[0042] The present invention is illustrated by the following examples. It is to be understood that the particular examples, materials, amounts, and procedures are to be interpreted broadly in accordance with the scope and spirit of the invention as set forth herein.

EXAMPLES

[0043] All materials were commercially available and used as received unless otherwise specified. Trifluoroacetic anhydride, pentafluoropropionic anhydride, heptafluorobutyric anhydride, and nonafluorovaleric anhydride were purchased from Sigma-Aldrich, St. Louis, Mo. and used freshly distilled. Aqueous hydrogen peroxide is commercially available at up to about 50% by weight from chemical suppliers (e.g., Sigma-Aldrich, St. Louis, Mo.). Ninety-five percent (95%) by weight H2O2 was prepared by the well-known literature procedure described in Pizey, S. J. Synthetic Reagents; John Wiley & Sons: New York, 1985; Vol.6, p 60. The salts used are available from Sigma-Aldrich, St. Louis, Mo. nuclear magnetic resonance (NMR) analysis was carried out on a Varian Unity Inova 300 MHz spectrometer at 282.2 MHz, with chemical shifts δ relative to CFCI3 external standard (negative chemical shifts being upfield).

Example 1

[0044] The general procedure used for preparing the solutions of bis(perfluoroacyl) peroxides in the corresponding perfluorocarboxylic acid was as follows: H2O2 (95%, 1.61 g, 45.0 mmol H2O2) was added dropwise into a well-stirred solution of potassium perfluorocarboxylate (0.045 mmol) in freshly distilled bis(perfluoroacyl) anhydride (100 mmol) at 0° C. A 31% (mol) solution of bis(perfluoroacyl) peroxide in the perfluoroacyl acid was obtained.

[0045] H2O2 (>95%) was combined with freshly distilled trifluoroacetic anhydride (TFAAn) at concentration ratios of [TFAAn]/[H2O2] of about 1 to about 10 at room temperature. The composition of each sample was analyzed by 19F NMR. Stoichiometric formation of trifluoroperacetic acid (TFPAA, δ=−74.0), trifluoroacetic acid (TFAA, δ=−77.4), and non-reacted trifluoroacetic anhydride (TFAAn, δ=−77.1) was observed when the ratio [TFAAn]/[H2O2] was greater than about 1. When the ratio [TFAAn]/[H2O2] was greater than about 5, only traces of bis(trifluoroacetyl) peroxide (BTFAP, δ=−72.8) appeared in the reaction mixture.

[0046] Acidic catalysts (H2SO4, BF3) did not change the ratio of components. However, the addition of trace amounts of sodium or potassium salts of TFAA (less than 0.1% (molar) of the concentration of H2O2), dramatically changed the product distribution as graphically illustrated in FIG. 1. When the ratio of [TFAAn]/[H2O2] was less than or equal to about 1 (e.g, Zone 1), an equivalent amount of trifluoroperacetic acid (TFPAA, ▪, δ=−74.0) and trifluoroacetic acid (TFAA, &Circlesolid;, δ=−77.4) was observed. The peak for TFPAA (▪) completely disappeared and the peak for bis(trifluoroacetyl)peroxide (BTFAP, ▾, δ=−72.8) appeared when the ratio of [TFAAn]/[H2O2] was greater than or equal to about 2 (e.g., Zone 3). When the ratio [TFAAn]/[H2O2] was greater than about 5, only traces of BTFAP (▾) appeared in the reaction mixture.

Example 2

[0047] A solution of bis(trifluoroacetyl) peroxide in trifluoroacetic acid was prepared by addition of H2O2 (95%, 1.61 g, 45.0 mmol H2O2) dropwise into a well-stirred solution of potassium trifluoroacetate (6.8 mg, 0.045 mmol) in freshly distilled bis(trifluoroacetic) anhydride (21 g, 100 mmol) at 0° C. A 31% (mol) solution of bis(trifluoroacetyl) peroxide in the trifluoroacetic acid was obtained.

Example 3

[0048] In a manner similar to that of Example 1, H2O2 (>95%) was combined with pentafluoropropionic anhydride to give bis(pentafluoropropanoyl) peroxide (δ −85.1, −121.3) in pentafluoropropionic acid.

Example 4

[0049] In a manner similar to that of Example 1, H2O2 (>95%) was combined with heptafluorobutyric anhydride to give bis(heptafluorobutanoyl) peroxide (δ −82.6, −118.4, −128.2) in heptafluorobutyric acid.

Example 5

[0050] In a manner similar to that of Example 1, H2O2 (>95%) was combined with nonafluorovaleric anhydride to give bis(nonafluoropentanoyl) peroxide (δ −83.2, −117.9, −124.8, −127.5) in nonafluorovaleric acid.

Example 6

[0051] It is possible to use a lower concentration of hydrogen peroxide. For example, from a commercially available 30% solution of hydrogen peroxide in water it is possible to produce an 8% (mole) solution of bis(trifluoroacetyl) peroxide (BPFAP) in trifluoroacetic acid. This solution was obtained when 30% H2O2 (1.77 g, 15.6 mmol H2O2) was added dropwise into a well-stirred solution of RfCOOK (6.8 mg, 0.047 mmol) in freshly distilled bis(trifluoroacetyl) anhydride (21 g, 100 mmol) at 0° C. After adding the H2O2, the reaction mixture was stirred for 10 minutes (min) at 0° C. The concentration of BPFAP was measured by 19F NMR spectra.

Example 7

[0052] Propionic acid (3 grams (g), 40.5 millimoles (mmol)) was added into a freshly distilled trifluoroacetic anhydride (34 g, 162.1 mmol) and stirred at room temperature for 20 min. A solution of TFPAA in TFAA (11.7 g, 40.5 mmol of TFPAA) was then added dropwise into a well-stirred solution of carboxylic acid in freshly distillated TFAAn at −10° C. and stirred for another 20 min. The concentration of propionyltrifluoroacetyl peroxide in trifluoroacetic acid/trifluoroacetic anhydride was measured by 19F NMR. 1H NMR (CF3COOH, 300 MHz): δ 2.07 (q, J=7.5 Hz, 2H), 0.77 (t, J=7.5 Hz, 3H). 13C NMR (CF3COOH, 75 MHz): δ 171.2, 154.7 (q, 2JCF=48 Hz), 113.4 (q, 1JCF=287.8 Hz), 22.5, 7.1. 19F NMR (CF3COOH, 282.2 MHz): δ −73.3.

Example 8

[0053] A solution of bis(trifluoroacetyl) peroxide in trifluoroacetic acid was prepared by addition of freshly distilled bis(trifluoroacetic) anhydride (21 g, 100 mmol) dropwise into a well-stirred solution of potassium trifluoroacetate (6.8 mg, 0.045 mmol) in trifluoroperacetic acid (13 g, 100 mmol) and trifluoroacetic acid (15.9 g, 139.5 mmol) at 0° C. A 29.5% (mol) solution of bis(trifluoroacetyl) peroxide in the trifluoroacetic acid was obtained.

[0054] The complete disclosure of all patents, patent applications, and publications cited herein are incorporated by reference. The foregoing detailed description and examples have been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. The invention is not limited to the exact details shown and described, for variations obvious to one skilled in the art will be included within the invention defined by the claims.

Claims

1. A method of making a composition comprising a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, the method comprising combining a perfluorinated anhydride of the formula Rf(O)OC(O)Rf with hydrogen peroxide and a catalytic amount of a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition comprising the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

2. The method of claim 1 wherein the perfluorinated anhydride, the hydrogen peroxide, and the salt, metal oxide, metal hydroxide, metal alcoholate, or combination thereof form a single phase system.

3. The method of claim 1 wherein the perfluorinated peroxide is formed in a yield of at least about 80% based on the amount of active oxygen.

4. The method of claim 3 wherein the perfluorinated peroxide is formed in a yield of at least about 90% based on the amount of active oxygen.

5. The method of claim 1 wherein the hydrogen peroxide is added as an aqueous solution.

6. The method of claim 5 wherein the composition comprising the perfluorinated peroxide further comprises a perfluorinated acid.

7. The method of claim 6 wherein the acid is trifluoroacetic acid.

8. The method of claim 1 wherein each Rf group is independently a perfluorinated aliphatic group optionally including oxygen atoms.

9. The method of claim 8 wherein each Rf group is independently a CnF2n+1 group, wherein n is 1-10.

10. The method of claim 1 wherein the composition comprising the perfluorinated peroxide is used as produced.

11. The method of claim 1 wherein the salt is a source of a basic anion.

12. The method of claim II wherein the salt is an inorganic salt.

13. The method of claim 12 wherein the salt comprises an anion selected from the group consisting of a sulfate, nitrate, halide, phosphate, silicate, borate, and a combination thereof.

14. The method of claim 11 wherein the anion of the salt is an organic anion.

15. The method of claim 14 wherein the organic anion is a carboxylate.

16. The method of claim 15 wherein the carboxylate is a propionate, an acetate, a butyrate, an iso-butyrate, or a combination thereof.

17. The method of claim 16 wherein the acetate is trifluoroacetate.

18. The method of claim 16 wherein the carboxylate is perfluorocarboxylate.

19. The method of claim 11 wherein the salt includes a Group IA, Group IIA, or Group IIIA cation.

20. The method of claim 11 wherein the salt includes a cation selected from the group consisting of lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, and combinations thereof.

21. The method of claim 1 wherein the salt is used in an amount of at least about 0.0001 mole % to less than 2.5 mole %, based on moles of hydrogen peroxide.

22. The method of claim 1 wherein the perfluorinated anhydride, the hydrogen peroxide, and the salt, metal oxide, metal hydroxide, metal alcoholate, or combination thereof are combined at a temperature of about −45° C. to about 40° C.

23. A method of making a composition comprising a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, the method comprising combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a non-carbonate salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition comprising the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

24. The method of claim 23 wherein the non-carbonate salt includes a cation selected from the group consisting of lithium, sodium, potassium, calcium, barium, cesium, strontium, magnesium, aluminum, and combinations thereof.

25. The method of claim 23 wherein the non-carbonate salt includes an anion selected from the group consisting of a sulfate, nitrate, halide, phosphate, silicate, borate, and combination thereof.

26. The method of claim 23 wherein the anion of the non-carbonate salt is an organic anion.

27. The method of claim 26 wherein the organic anion is a carboxylate.

28. The method of claim 27 wherein the carboxylate is a propionate, an acetate, a butyrate, an iso-butyrate, or a combination thereof.

29. The method of claim 28 wherein the acetate is trifluoroacetate.

30. The method of claim 28 wherein the carboxylate is perfluorocarboxylate.

31. A method of making a non-aqueous composition comprising a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, the method comprising combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the non-aqueous composition comprising the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

32. A method of making a composition comprising a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, the method comprising combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with a perfluorinated peracid, a perfluorinated acid, and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition comprising the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms.

33. A method of fluorinating an organic compound comprising: combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with hydrogen peroxide and a catalytic amount of a salt to form a composition comprising a perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms; and combining the composition comprising the perfluorinated peroxide with an organic compound to fluorinate the organic compound.

34. The method of claim 33 wherein the acid has been removed from the composition comprising the perfluorinated peroxide prior to combining the composition with the organic compound.

35. The method of claim 33 wherein the organic compound is a polymerizable compound.

36. The method of claim 35 wherein fluorinating the organic compound initiates a polymerization reaction of the organic compound.

37. The method of claim 33 wherein fluorinating the organic compound provides a perfluorinated organic compound.

38. A method of fluorinating an organic compound comprising: combining a composition comprising a perfluorinated peroxide in a perfluorinated acid with an organic compound to fluorinate the organic compound.

39. A method of fluorinating an organic compound comprising: combining a perfluorinated anhydride of the formula RfC(O)OC(O)Rf with a perfluorinated peracid, a perfluorinated acid, and a salt, a metal oxide, a metal hydroxide, a metal alcoholate, or a combination thereof, to form the composition comprising the perfluorinated peroxide of the formula RfC(O)OOC(O)Rf, wherein each Rf group is independently a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms; and combining the composition comprising the perfluorinated peroxide with an organic compound to fluorinate the organic compound.

40. A peroxide of the formula RC(O)OOC(O)Rf, wherein the R group is a non-perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, and the Rf group is a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, wherein the R and Rf groups each independently have 1-20 carbon atoms, at least one of which has at least 2 carbon atoms.

41. The peroxide of claim 40 wherein Rf group is independently a perfluorinated aliphatic group optionally including oxygen atoms.

42. The peroxide of claim 41 wherein the Rf group is independently a CnF2n+1 group, wherein n is 2-10.

43. The peroxide of claim 40 wherein the R group is independently an aliphatic group optionally including oxygen atoms.

44. The peroxide of claim 43 wherein the R group is a CnH2n+1 group, wherein n is 2-10.

45. A method of making a peroxide of the formula RC(O)OOC(O)Rf, the method comprising: combining a carboxylic acid of the formula RC(O)OH with a perfluorocarboxylic peracid of the formula RfC(O)OOH in the presence of a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf; wherein the R group is a non-perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, and the Rf group is a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, wherein the R and Rf groups each independently have 1-20 carbon atoms, at least one of which has at least 2 carbon atoms.

46. A method of making a peroxide of the formula RC(O)OOC(O)Rf, the method comprising: combining a percarboxylic acid of the formula RC(O)OOH with a perfluorocarboxylic anhydride of the formula RfC(O)OC(O)Rf; wherein the R group is a non-perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, and the Rf group is a perfluorinated aromatic or aliphatic group, or combinations thereof, optionally including oxygen atoms, wherein the R and Rf groups each independently have 1-20 carbon atoms, at least one of which has at least 2 carbon atoms.