This invention is in the field of vaccine adjuvants.
Aluminum salts are the most common adjuvants used in vaccines currently on the market. The adjuvanticity of these compounds was first discovered in 1926, and they are recognized as being safe by the FDA and international regulatory agencies. There is a move, however, to reduce the quantity of aluminum used in vaccines and to minimize the use of aluminum compounds as adjuvants.
It is an object of the invention to provide non-aluminum adjuvants for use in immunisation.
The present invention relates to immunogenic compositions comprising: (i) an antigen; and (ii) a calcium phosphate salt, wherein at least 80% of the antigen is adsorbed to the calcium phosphate. In some embodiments, the calcium phosphate is amorphous. In other embodiments, the calcium phosphate is in particulate form. In a particular embodiment, the calcium phosphate has a calcium to phosphorus molar ratio between 1.35 and 1.83. In another particular embodiment, the concentration of calcium phosphate, measured as Ca++, is between 0.1 mg/ml and 10 mg/ml. In certain embodiments, at least 90% of the antigen is adsorbed. In other embodiments, at least 95% of the antigen is adsorbed. In still other embodiments, at least 99% of the antigen is adsorbed.
The immunogenic compositions of the invention can include one or more further adjuvants and/or immunostimulatory agents. In a particular embodiment, the immunogenic compositions of the invention include an immunostimulatory oligonucleotide. In another particular embodiment, the immunogenic compositions of the invention are substantially free from aluminium salts.
The antigen can be a bacterial or viral antigen. In certain embodiments, the antigen is a conjugated bacterial capsular saccharide. The capsular saccharide can be from H. influenzae type B, N. meningitidis, S. pneumoniae, for example. In certain other embodiments, the antigen is an influenza virus antigen. The influenza virus can be a pandemic strain.
In a particular embodiment, the immunogenic compositions of the invention include NaCl. In other embodiments, the immunogenic compositions of the invention have an osmolality between 200 mOsm/kg and 400 mOsm/kg.
In another embodiment, the immunogenic compositions of the invention include a buffer. In a particular embodiment, the immunogenic compositions of the invention include a histidine buffer.
In other embodiments, the immunogenic compositions of the invention have a pH between 5.5 and 7.5. In further embodiments, the immunogenic compositions of the invention are free from mercury.
The present invention also relates to adjuvant compositions comprising: (i) a calcium phosphate salt; and (ii) an adjuvant selected from the group consisting of: 3D-MPL, immunostimulatory oligonucleotides, and imidazoquinolones; wherein at least 50% of the adjuvant is adsorbed to the calcium phosphate.
The invention is based on the use of calcium phosphate as an adjuvant, with a high degree of antigen adsorption to the adjuvant. The invention is particularly useful for adjuvanting conjugated capsular saccharide antigens. Buffers, such as phosphate or histidine buffers, can advantageously be used in combination with the calcium phosphate, and compositions may have a pH in the range of 5.5 to 7.5.
Thus the invention provides an immunogenic composition comprising: (i) an antigen; and (ii) a calcium phosphate salt, wherein at least 80% (by weight) of the antigen is adsorbed to the calcium phosphate.
The invention also provides a method for preparing an immunogenic composition comprising the step of mixing an antigen and a calcium phosphate salt, whereby at least 80% (by weight) of the antigen becomes adsorbed to the calcium phosphate.
The Calcium Phosphate Salt
The use of calcium phosphate as a vaccine adjuvant was disclosed as long ago as 1957 [1], with further studies being published in 1969 [2]. Several further studies have been published since then, and hydrated calcium phosphate gel adjuvant has been available from Superfos (Vedbaek, Denmark) for several years.
Chapter 8 of reference 3 reviewed calcium phosphate adjuvants in 1995. Antigens can be adsorbed to calcium phosphate either by in situ precipitation of the salt in the presence of the antigens or by adsorption to a pre-formed salt. Commercial sources of pre-formed calcium phosphate gel are mentioned. Details are given on the effect of precipitation conditions on physicochemical characteristics of the adjuvant, including adsorption capacity.
Reference 4 reports on the structure and adsorption properties of various calcium phosphate adjuvants. Rather than being strict Ca3(PO4)2, the adjuvants were reported to be non-stoichiometric hydroxyapatite of formula Ca10-x(HPO4)x(PO4)6-xH)2-x and a pH-dependent surface charge with a point of zero charge (PZC) of 5.5. The adjuvants can form needle-like particles having dimensions of approximately 10 nm×150 nm as well as irregularly shaped plates having diameters of approximately 20-30 nm.
Reference 5 discloses a reactive amorphous calcium phosphate, containing reactive vacant sites, the reactive sites having been obtained by removal of a carbonate pre-component of carbonated amorphous calcium phosphate by thermal decomposition of the pre-component into gaseous or vaporous by-products.
References 6 & 7 disclose a particulate calcium phosphate adjuvant, wherein the particle has a diameter in the range of 300-4000 nm (nanoparticle) and has a spherical shape and a smooth surface. Reference 8 discloses that these particles can be used for mucosal immunization.
Mucosal immunization is also disclosed in reference 9, where a method for vaccinating a mammal to cause an IgA antibody response uses particulate hydroxylated calcium phosphate of a size suitable for transport across epithelium.
Reference 10 discloses composite particles that are soluble in vivo and which comprise a particle of a polymeric substance having a calcium phosphate compound having a Ca/P ratio of about 1.0 to 2.0 coated on its surface.
Reference 11 discloses an injectable aqueous gel of calcium phosphate for adsorbing vaccines, wherein calcium and phosphate ions are combined in proportions such that the weight ratio Ca/P is from 1.62 to 1.85, and such that the settling time of the gel when containing 0.07 atom Ca per liter is between 1-20 mm in 10 minutes at 20° C.
The Ca to P molar ratio of calcium phosphate adjuvants can vary e.g. between 1.35 and 1.83 [see chapter 8 of ref. 3]. The adsorption properties of the adjuvant have been found to vary depending on the conditions used during precipitation e.g. slow mixing gave an adjuvant with lower adsorption capacity that an adjuvant formed by quick mixing.
All of these various forms of calcium phosphate can be used with the invention.
The amount of calcium phosphate, measured as Ca++, may be between 0.1 mg/ml and 10 mg/ml e.g. between 0.5-5 mg/ml, preferably 0.75-3 mg/ml, 0.9-1.5 mg/ml, or about 1 mg/ml.
The calcium phosphate adjuvant has the capacity to adsorb antigens. For a given antigen, at least 80% (e.g. ≧85%, ≧90%, ≧92.5%, ≧95%, ≧97.5%, ≧97.5%, ≧98%, ≧99%, ≧99.5%, etc.) by weight of the total amount of that antigen is adsorbed. As calcium phosphate adjuvants are insoluble, typically particulate, the degree of adsorption can conveniently be measured by a method involving centrifugation and then determination of the amount of antigen in one (or both) of the solid or soluble material. Unadsorbed antigen will remain in solution after centrifugation. For example, the adsorption capacity of calcium phosphate adjuvants was measured by this method in reference 12. Adsorption of diphtheria and tetanus toxoids to 1 mg of Ca+− was incomplete when (a) diphtheria toxoid levels rose above 100 Lf and (b) tetanus toxoid levels rose above 25 Lf.
For adsorption, a calcium phosphate adjuvant is preferably used in the form of an aqueous suspension to which the antigen HBsAg is added. The calcium salt can be diluted to the required concentration before addition of the antigen.
As well as including a calcium phosphate adjuvant, compositions of the invention may include one or more further adjuvants and/or immunostimulatory agents. For example, reference 13 discloses the use of an amorphous calcium phosphate adjuvant that can be mixed with further adjuvants, and reference 14 discloses an adjuvant formulation having calcium phosphate in the aqueous phase of an oil-in-water emulsion.
Further components for inclusion in the compositions include, but are not limited to:
Adsorption of these further adjuvants to the calcium phosphate is useful. Adsorption of 3D-MPL, immunostimulatory oligonucleotides and imidazoquinolones can facilitate their localised presentation to the immune system. Adjuvants and antigens may both be adsorbed to the calcium phosphate, which may be achieved by simultaneous or sequential adsorption steps. As an alternative, adjuvants and antigens may be separately adsorbed to different batches of salt, and may then be mixed. Moreover, these adsorbed adjuvants are useful in their own right, and so the invention provides a composition comprising: (i) a calcium phosphate salt; and (ii) one or more of the above-mentioned further adjuvants, wherein at least 50% (e.g. ≧60%, ≧70%, ≧80%, ≧90%, ≧95% or substantially 100%) of the further adjuvant is adsorbed to the calcium phosphate. This composition may also include an antigen (as described elsewhere herein). The composition may also include a liquid carrier e.g. an oil-in-water emulsion.
Compositions of the invention are preferably substantially free from aluminium salts.
The Antigen
Immunogenic compositions of the invention include one or more antigens. Where a single antigen is present, at least 80% is adsorbed to the calcium phosphate. Where more than one antigen is present, at least 80% of one of the antigens is adsorbed to the calcium phosphate, and the other antigen(s) may or may not be adsorbed to the calcium phosphate. Preferably, however, at least 80% of each of the antigens is adsorbed.
The antigen(s) may be derived from bacteria, viruses or fungi. Typical antigens for inclusion in the compositions of the invention include, but are not limited to:
The invention is particularly suitable for use with conjugated saccharide antigens, with antibody titres exceeding those seen with aluminium salts. Suitable saccharide antigens include but are not limited to conjugated capsular saccharides from the following bacteria:
Neisseria meningitidis serogroup A (‘MenA’). Preferably at least 50% (e.g. at least 60%, 70%, 80%, 90%, 95% or more) of the mannosamine residues are O-acetylated at the C-3 position.
For immunising against meningococcus, it is preferred to include saccharides from more than one serogroup. Mixtures of conjugates from serogroups A+C are known [155,156] and mixtures of conjugates from serogroups A+C+W135+Y have been reported [157-160] and were approved in 2005 as the MENACTRA™ product. The meningococcal saccharide(s) used in the invention can be from one or more of serogroups A, C, W135 and Y e.g. A+C, A+W135, A+Y, C+W135, C+Y, W135+Y, A+C+W135, A+C+Y, C+W135+Y, A+C+W135+Y. It is preferred to use at least the serogroup C saccharide. The saccharide moieties of the conjugates may comprise full-length saccharides as prepared from meningococci, and/or it fragments of full-length saccharides. The amount of a meningococcal conjugate, measured as saccharide, in compositions of the invention is typically between 5 and 25 μg/ml for each serogroup. Administration of a conjugate preferably results in an increase in serum bactericidal assay (SBA) titre for the relevant serogroup of at least 4-fold, and preferably at least 8-fold. SBA titres can be measured using baby rabbit complement or human complement [161].
The invention is particularly suitable for use with conjugated saccharides, with appropriate buffers being used to enhance adsorption. Even if these buffers do not enhance adsorption of a particular non-conjugated antigen, their use is advantageous because it allows the composition to be combined with the buffered conjugate compositions without changing the buffer system (i.e. where the two compositions use the same buffer).
When making multivalent combinations, antigens can be combined individually in series, or they can be pre-mixed and added together. Antigenic components can be combined in any suitable order.
Preferred compositions comprising multiple antigens may comprise: a mixture of diphtheria, tetanus and pertussis antigens; a mixture of diphtheria and tetanus antigens; a mixture of diphtheria, tetanus, pertussis and HBsAg antigens; a mixture of diphtheria, tetanus, pertussis and inactivated poliovirus antigens; a mixture of diphtheria, tetanus, pertussis, HBsAg and inactivated poliovirus antigens; a mixture of Hib and one or more meningococcal conjugates; etc. References 12 & 162 compared aluminum hydroxide and calcium phosphate as the adjuvant for bivalent diphtheria-tetanus vaccines (see also refs. 163 & 164).
Pharmaceutical Compositions
In addition to the adjuvant and antigen components, compositions of the invention may include further components. These components may have various sources. For example, they may be present in one of the antigen or adjuvant components that is used during manufacture or may be added separately from the antigenic components.
Preferred compositions of the invention include one or more pharmaceutical carrier(s) and/or excipient(s).
To control tonicity, it is preferred to include a physiological salt, such as a sodium salt. Sodium chloride (NaCl) is preferred, which may be present at between 1 and 20 mg/ml.
Compositions will generally have an osmolality of between 200 mOsm/kg and 400 mOsm/kg, preferably between 240-360 mOsm/kg, and will more preferably fall within the range of 290-310 mOsm/kg.
Compositions of the invention may include one or more buffers. Typical buffers include: a phosphate buffer, such as a sodium phosphate buffer; a Tris buffer; a borate buffer; a succinate buffer; a histidine buffer; or a citrate buffer. Buffers will typically be included in the 2-20 mM range. The inclusion of a histidine buffer, for instance, has been found to enhance the level of antigen adsorption to calcium phosphate.
The pH of a composition of the invention will generally be between 5.5 and 7.5, or between 6.0 and 7.0. A process of the invention may therefore include a step of adjusting pH prior to packaging.
Compositions of the invention are preferably sterile.
Compositions of the invention are preferably non-pyrogenic e.g. containing <1 EU (endotoxin unit, a standard measure) per dose, and preferably <0.1 EU per dose.
Compositions of the invention are preferably gluten free.
Due to the adsorbed nature of antigens, the final vaccine product may be a suspension with a cloudy appearance. This appearance means that microbial contamination is not readily visible, and so the vaccine preferably contains a preservative. This is particularly important when the vaccine is packaged in multidose containers. Although a typical preservative used in vaccines is thimerosal, with the invention it is preferred not to use mercurial preservatives. However, the presence of trace amounts may be unavoidable if a bulk antigen was treated with such a preservative before being used to prepare the composition of the invention. For safety, however, it is preferred that the final composition contains <10 μg/ml mercury, more preferably <1 μgml, and most preferably <100 ng/ml. Instead of mercurial preservatives, it is preferred to use 2-phenoxyethanol.
During manufacture, dilution of components to give desired final concentrations will usually be performed with WFI (water for injection).
Compositions of the invention are preferably administered to patients in 0.5 ml doses. References to 0.5 ml doses will be understood to include normal variance e.g. 0.5 ml±0.05 ml.
The invention can provide bulk material which is suitable for packaging into individual doses, which can then be distributed for administration to patients. Concentrations mentioned above are typically concentrations in final packaged dose, and so concentrations in bulk vaccine may be higher (e.g. to be reduced to final concentrations by dilution).
Compositions of the invention will generally be in aqueous form.
Packaging Compositions of the Invention
After combining antigen(s) and adjuvant(s), a process of the invention may comprise a step of extracting and packaging a sample (e.g. a 0.5 ml sample) of the mixture into a container.
A process of the invention may comprise the further step of packaging the vaccine into containers for use. Suitable containers include vials and disposable syringes (preferably sterile ones).
Where a composition of the invention is packaged into vials, these are preferably made of a glass or plastic material. The vial is preferably sterilized before the composition is added to it. To avoid problems with latex-sensitive patients, vials are preferably sealed with a latex-free stopper. The vial may include a single dose of vaccine, or it may include more than one dose (a ‘multidose’ vial) e.g. 10 doses. When using a multidose vial, each dose should be withdrawn with a sterile needle and syringe under strict aseptic conditions, taking care to avoid contaminating the vial contents. Preferred vials are made of colorless glass.
Where the composition is packaged into a syringe, the syringe will not normally have a needle attached to it, although a separate needle may be supplied with the syringe for assembly and use. Safety needles are preferred. Disposable syringes contain a single dose of vaccine.
Where a glass container (e.g. a syringe or a vial) is used, then it is preferred to use a container made from a borosilicate glass rather than from a soda lime glass.
After a composition is packaged into a container, the container can then be enclosed within a box for distribution e.g. inside a cardboard box, and the box will be labeled with details of the vaccine.
The vaccine may be packaged together (e.g. in the same box) with a leaflet including details of the vaccine e.g. instructions for administration, details of the antigens within the vaccine, etc. The instructions may also contain warnings e.g. to keep a solution of adrenaline readily available in case of anaphylactic reaction following vaccination, etc.
The packaged vaccine is preferably stored at between 2° C. and 8° C. It should not be frozen.
Vaccines can be provided in full-liquid form (i.e. where all antigenic components are in aqueous solution or suspension) during manufacture, or they can be prepared in a form where some components are in liquid form and others are in a lyophilized form. Thus a final vaccine can be prepared extemporaneously at the time of use by mixing together two components: (a) a first component comprising aqueous antigens; and (b) a second component comprising lyophilized antigens. The two components are preferably in separate containers (e.g. vials and/or syringes), and the invention provides a kit comprising components (a) and (b). Lyophilized components may include stabilizers such as lactose, sucrose or mannitol, as well as mixtures thereof e.g. lactose/sucrose mixtures, sucrose/mannitol mixtures, etc.
Methods of Treatment, and Administration of the Vaccine
Compositions of the invention are suitable for administration to human patients, and the invention provides a method of raising an immune response in a patient, comprising the step of administering a composition of the invention to the patient.
The invention also provides a composition of the invention for use in medicine.
The invention also provides the use of (i) an antigen and (ii) a calcium phosphate antigen, in the manufacture of a medicament for administering to a patient.
Immunogenic compositions of the invention are preferably vaccines, for use in the prevention and/or treatment of infections caused by the pathogens whose antigens are included in the compositions.
Compositions of the invention can be administered by intramuscular injection e.g. into the arm or leg
In order to have full efficacy, a typical immunization schedule for a child may involve administering more than one dose. For example, doses may be at: 0 & 6 months (time 0 being the first dose); at 0, 1, 2 & 6 months; at day 0, day 21 and then a third dose between 6 & 12 months; or at 0, 1, 2, 6 & 12 months.
Settling of components may occur during storage. The composition should therefore be shaken prior to administration to a patient. The shaken composition will be a turbid white suspension.
Carrier Proteins for Conjugates
Conjugated saccharide antigens include a carrier protein, to which the saccharide is covalently attached, either directly or via a linker. General information on conjugation techniques can be found in reference 165.
Various proteins are known for use as carriers, and preferred carrier proteins are bacterial toxins or toxoids, such as diphtheria toxoid or tetanus toxoid. Other suitable carrier proteins include, but are not limited to, the CRM197 mutant of diphtheria toxin [166-168], the N.meningitidis outer membrane protein [169], synthetic peptides [170, 171], heat shock proteins [172,173], pertussis proteins [174,175], cytokines [176], lymphokines [176], hormones [176], growth factors [176], artificial proteins comprising multiple human CD4+ T cell epitopes from various pathogen-derived antigens [177] such as N19 [178], protein D from H. influenzae [179,180], pneumococcal surface protein PspA [181], pneumolysin [182], iron-uptake proteins [183], toxin A or B from C. difficile [184], S. agalactiae proteins [185], etc.
Attachment of a saccharide to a carrier is preferably via a —NH2 group e.g. in the side chain of a lysine residue in a carrier protein, or of an arginine residue. Attachment to —SH groups (e.g. in the side chain of a cysteine) is also possible.
Conjugates with a saccharide:protein ratio (w/w) of between 1:5 (i.e. excess protein) and 5:1 (i.e. excess saccharide) are preferred.
Compositions may include a small amount of free carrier. Ignoring any carrier included as a separate antigen, unconjugated carrier is preferably no more than 5% of the total amount of the carrier protein in the composition as a whole, and more preferably present at less than 2% by weight.
It is possible to include more than one type of carrier protein in a composition e.g. to reduce the risk of carrier suppression.
The MENJUGATE™ and MENINGITEC™ products use a CRM197 carrier protein, and this carrier can also be used according to the invention. The NEISVAC-C™ product uses a tetanus toxoid carrier protein, and this carrier can also be used according to the invention, as can diphtheria toxoid.
Hib conjugates preferably use a CRM197 or tetanus toxoid carrier protein.
General
The term “comprising” encompasses “including” as well as “consisting” e.g. a composition “comprising” X may consist exclusively of X or may include something additional e.g. X+Y.
The word “substantially” does not exclude “completely” e.g. a composition which is “substantially free” from Y may be completely free from Y. Where necessary, the word “substantially” may be omitted from the definition of the invention.
The term “about” in relation to a numerical value x means, for example, x±10%.
Unless specifically stated, a process comprising a step of mixing two or more components does not require any specific order of mixing. Thus components can be mixed in any order. Where there are three components then two components can be combined with each other, and then the combination may be combined with the third component, etc.
Where animal (and particularly bovine) materials are used in the culture of cells, they should be obtained from sources that are free from transmissible spongiform encaphalopathies (TSEs), and in particular free from bovine spongiform encephalopathy (BSE).
Superfos calcium phosphate adjuvant was obtained from Brenntag Biosector in Denmark, and was used for adjuvanting the following antigens: (1) diphtheria toxoid; (2) tetanus toxoid; (3) protein ‘287’ from serogroup B meningococcus; (4) HBsAg; (5) serogroup C meningococcus capsular saccharide, conjugated to CRM197; (6) a mixture of meningococcus capsular saccharides, conjugated to CRM197, from serogroups C, W135 and Y; (7) a hybrid ‘741’ protein from serogroup B meningococcus; (8) a mixture of a hybrid ‘741’ protein, NadA and a 287/953 hybrid from serogroup B meningococcus.
An aluminium phosphate adjuvant was also obtained from Brenntag Biosector for comparison.
Some compositions included a sodium phosphate or histidine buffer. Sodium chloride was included in all of the compositions at 9 mg/ml.
The final pH of the compositions was measured, as was the % of antigen that was adsorbed to the metal salt adjuvant. Results of the analysis are shown in Table I. Adsorption levels were very high, reaching up to 100% (i.e. no antigen detectable in supernatant after centrifugation).
Osmolarity of various compositions for antigens (1), (2) and (3) was measured and fell into the range of 283 to 297 mOsm/kg.
Table I shows % adsorption at time zero. Adsorption of antigens (1), (2) and (3) was also measured after 2 weeks of storage at either 2-8° C. or 36-28° C. Results were as follows:
Thus adsorption remained high, and was even seen to increase during storage at 36-38° C.
The calcium phosphate adjuvant was characterised and found to have a mean particle size of 6-7.5 μm and a zeta potential of −12+3 mV.
In immunological studies, the CaP-adjuvanted compositions generally elicited lower immune responses than the A1H-adjuvanted compositions. For the MenC conjugate, however, the ELISA titre was higher with the CaP adjuvant, although the SBA titre was lower.
It will be understood that the invention has been described by way of example only and modifications may be made whilst remaining within the scope and spirit of the invention.
(*)hybrid ‘741’ was 94%, NadA was ~100%, 287/953 hybrid was 98%.
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This application is a continuation of U.S. application Ser. No. 12/092,379, which is the U.S. National Phase of International Application No. PCT/US2006/043162, filed Nov. 1, 2006 and published in English, which claims priority from U.S. Provisional Application No. 60/732,488, filed Nov. 1, 2005. The teachings of the above applications are incorporated herein in their entirety by reference. All documents cited herein are incorporated by reference in their entirety.
Number | Date | Country | |
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60732488 | Nov 2005 | US |
Number | Date | Country | |
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Parent | 12092379 | Sep 2008 | US |
Child | 13345702 | US |