The present disclosure relates generally to compostable toys, and more particularly to compostable beach toys.
This section provides background information related to the present disclosure and is not necessarily prior art.
Plastic materials such as polyethylene, polystyrene, or polyvinylchloride are often used to manufacture articles such as toys, games, product packaging and components of miscellaneous assemblies. Such articles can be manufactured using various processes, such as injection molding, extrusion, or three-dimensional printing. For example, beach toys, such as buckets, shovels, and sieves are often manufactured at least in part from a polyvinylchloride material using an injection molding process. Upon the end of their useful life, such articles, including the materials used to manufacture the articles, may end up in undesirable locations, where they often take hundreds of years to decompose and, upon doing so, release harmful and undesirable substances (e.g., toxins) into the environment. For example, due in part to the proximity to oceans, lakes, and other bodies of water with which they are used and played with, discarded beach toys often end up in such bodies of water where they eventually end up polluting and contaminating the shorelines, ocean bottoms, lakebeds, etc. In some cases, the discarded articles end up being ingested by marine and other wildlife, which may in turn be consumed by humans, leading to sickness or even untimely death.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
One aspect of the disclosure provides a beach toy bucket. The beach toy bucket includes a housing and a rim. The housing has a bottom and one or more walls defining a cavity. The one or more walls include a first end and a second end. The bottom is disposed at the first end of the one or more walls. The rim is disposed at the second end of the one or more walls and collectively defines a shape surrounding the cavity. The housing and the rim are formed at least in part from a compostable material.
Implementations of the disclosure may include one or more of the following optional features. In some implementations, the one or more walls includes a substantially planar first wall.
In some implementations, the one or more walls includes a first wall having a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess. The second surface may be substantially parallel to the plane.
In some implementations, the bottom includes a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess.
In some implementations, the rim includes a first tab extending from the rim toward the bottom. The first tab may include a first aperture extending therethrough.
In some implementations, the bucket includes a handle disposed within the first aperture. The bucket may include a second tab having a second aperture formed on an opposite side of the cavity than the first tab. The handle may be disposed within the second aperture.
Another aspect of the disclosure provides a kit of beach toys. The kit includes a bucket and a sieve. The bucket includes one or more first walls and one or more first upper lips. Each first upper lip is disposed at a first end of a first wall of the one or more first walls. The one or more first walls collectively define a cavity. The one or more first upper lips collectively define a shape surrounding the cavity. The sieve includes one or more second walls and one or more second upper lips. Each second upper lip is disposed at an end of a second wall of the one or more second walls. The one or more second upper lips collectively define a channel configured to receive the one or more first upper lips.
This aspect may include one or more of the following optional features.
In some implementations, the one or more first upper lips is configured to receive a handle.
In some implementations, the cavity is configured to receive the one or more second walls.
In some implementations, the bucket or the sieve is formed from a compostable material.
In some implementations, the one or more second upper lips comprises a flange that extends beyond the first upper lip to form a handle.
In some implementations, the one or more first walls includes a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess. The recess may extend from a second end of the one or more first walls. The second end may be disposed opposite the first end.
Another aspect of the disclosure provides a kit of beach toys. The kit of beach toys includes a bucket, a sieve, and a shovel. The bucket includes a housing and a rim. The housing includes one or more first walls and a bottom. The one or more first walls includes a first end and a second end. The bottom is disposed at the first end of the one or more first walls. The one or more first walls collectively defines a cavity. The rim is disposed at the second end of the one or more first walls and collectively defines a shape surrounding the cavity. The sieve includes one or more second walls and one or more upper lips. Each upper lip is disposed at an end of a second wall of the one or more second walls. The one or more upper lips collectively defines a channel configured to receive the rim. The shovel includes a proximal end and a distal end. The proximal end includes an axially extending handle. The distal end includes an axially extending frustoconical body with a cutout defining a scoop.
This aspect may include one or more of the following optional features.
In some implementations, the cavity is configured to receive the sieve and the shovel.
In some implementations, at least one of the bucket, the sieve, or the shovel is formed from a compostable material.
In some implementations, the handle includes an aperture extending therethrough.
Yet another aspect of the disclosure provides a beach toy bucket. The bucket may include a housing and a rim. The housing may include a plurality of walls defining a cavity. The plurality of walls may include a bottom disposed at a first end of each of the plurality of walls. The rim may be disposed at a second end of each of the plurality of walls and define a shape surrounding the cavity. The housing and the rim may be formed at least in part from a compostable material.
This aspect may include one or more of the following optional features.
In some implementations, the plurality of walls includes a planar first wall.
In some implementations, the plurality of walls includes a first wall having a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess.
In some implementations, the bottom includes a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess.
In some implementations, the rim includes a first tab extending from the rim toward the bottom.
In some implementations, the compostable material includes one or more of a semi-crystalline polyester resin or a biopolymer resin.
In some implementations, the compostable material includes a mixture of a compostable polybutylene succinate resin and a compostable polylactic acid resin.
Yet another aspect of the disclosure provides a beach toy bucket. The bucket may include a housing and a rim. The housing may include a bottom and at least one wall. The at least one wall may extend from the bottom and at least partially define a cavity. The rim may be disposed at an end of each wall of the at least one wall and define a shape surrounding the cavity. The housing and the rim may be formed at least in part from a compostable material.
In some implementations, the plurality of walls includes a planar first wall.
In some implementations, the plurality of walls includes a first wall having a first surface and a second surface. The first surface may define a plane spaced apart from the second surface to define a recess.
In some implementations, the rim includes a first tab extending from the rim toward the bottom.
In some implementations, the compostable material includes one or more of a semi-crystalline polyester resin or a biopolymer resin.
In some implementations, the compostable material includes a mixture of a compostable polybutylene succinate resin and a compostable polylactic acid resin.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected configurations and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the drawings.
Example configurations will now be described more fully with reference to the accompanying drawings. Example configurations are provided so that this disclosure will be thorough, and will fully convey the scope of the disclosure to those of ordinary skill in the art. Specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of configurations of the present disclosure. It will be apparent to those of ordinary skill in the art that specific details need not be employed, that example configurations may be embodied in many different forms, and that the specific details and the example configurations should not be construed to limit the scope of the disclosure.
The bucket 12 may include a housing 18 and a handle 20. With reference to
Each of the walls 22a-22d of the housing 18 may include a first end 26 and a second end 28 opposite the first end 26. The bottom 24 may be disposed at the first end 26 of the one or more walls 22a-22d such that the one or more walls 22a-22d collectively define a cavity 29. The bucket 12 may also include a rim 30 disposed at the second end 28 of the one or more walls 22. The rim 30 may define a shape surrounding the cavity 29.
With reference to
Referring to
As illustrated, the recess 36 may extend upward toward the rim 30. In some implementations, the recess 36 is centered on the first wall 22a or the third wall 22c. In other implementations, the recess 36 extends the entire height of the first wall 22a or the third wall 22c from the first end 26 to the second end 28. In some implementations, the opposing sidewalls 38a and 38b may cooperate with the bottom 24 and the top wall 42 to form substantially radial corners. In other implementations, the opposing sidewalls 38a and 38b may cooperate with the bottom 24 and the top wall 42 to form right angle corners.
As shown in
Referring to
In the assembled configuration (e.g.,
With reference to
As illustrated in
The handle 62 of the shovel 14 may be axially centered on the longitudinal axis A10 and tapered from the second end 60 of the shovel 14 to the collar 66 that connects the handle 62 to the scoop 58. The handle 62 may further include a proximal end 68 and a distal end 70 opposite the proximal end 68. The handle 62 may taper from the proximal end 68 toward the distal end 70 such that a cross-sectional area of the proximal end 68 is greater than a cross-sectional area of the distal end 70. The handle 62 may further include an aperture 72 formed through a thickness of the handle 62 transverse to the longitudinal axis A10. In some implementations, the aperture 72 is used to receive an additional handle (e.g., a rope or a string) for storing (e.g., hanging) the shovel. Referring to
With reference to
Each of the walls 92a-92d may include a first end 98 and a second end 100 opposite the first end 98. The bottom 94 may be disposed at the first end 98 of, and extend from and between, the one or more walls 92a-92d such that the one or more walls 92a-92d and the bottom 94 collectively define a cavity 99. The bottom 94 may further include a plurality of holes 101 extending therethrough, such that the bottom 94 defines a substantially porous construct.
The rim portion 89 may be disposed at the second end 100 of the walls 92a-92d and include a corresponding first lip 96a, second lip 96b, third lip 96c, and fourth lip 96d extending outwardly from the respective first wall 92a, second wall 92b, third wall 92c, and fourth wall 92d, such that the walls 92a-92d and the lips 96a-96d collectively define a channel 102 surrounding the walls 92a-92d and the cavity 99. The one or more lips 96a-96d disposed at the second end 100 of the one or more walls 92a-92d collectively define a shape surrounding the cavity 99. In this regard, the shape defined by the lips 96a-96d may be substantially similar to the shape defined by the rim 30 of the housing 18, while the size of the shape defined by the lips 96a-96d may be larger than the size of the shape defined by the rim 30 of the housing 18.
The rim portion 89 may further include a first handle portion 90a and a second handle portion 90b. As illustrated in
With reference to
One or more of the bucket 12, the shovel 14, or the sieve 16 may include, or be formed at least in part from, a biodegradable material. In some implementations, the bucket 12, the shovel 14, and the sieve 16 are formed from a certified compostable material that satisfies ASTM D6400 compostability standards (e.g., non-toxic and able to decompose into soil in municipal and industrial aerobic composting facilities, including biodegrading at a rate comparable to known compostable materials). In particular, the bucket 12, the shovel 14, and the sieve 16 may be formed at least in part from a semi-crystalline polyester resin or a biopolymer resin. For example, the bucket 12, the shovel 14, or the sieve 16 may be formed at least in part from a blend of a compostable polybutylene succinate (PBS) resin and a compostable polylactic acid (PLA) resin. In this regard, the bucket 12 (e.g., the housing 18), the shovel 14, or the sieve 16 may be formed at least in part from a compostable material, including a mixture of a compostable PBS and a compostable PLA.
The PBS resin of the bucket 12, the shovel 14, or the sieve 16 may have a variety of properties making it suitable for use in the sand or on a beach. For example, in some implementations, the PBS material of the bucket 12, the shovel 14, or the sieve 16 includes the properties shown in Table 1.
The PLA of the bucket 12, the shovel 14, or the sieve 16 may also have a variety of properties making it suitable for use in the sand or on a beach. For example, in some implementations, the PLA material of the bucket 12, the shovel 14, or the sieve 16 includes the properties shown in Table 2.
A method of manufacturing the kit 10 may include forming one or more of the bucket 12, the shovel 14, or the sieve 16 from the compostable material. For example, the bucket 12, the shovel 14, or the sieve 16 may be manufactured by injection molding, extruding, or three-dimensionally printing the compostable material.
The configuration, materials, and manufacturing methods described herein provides a beach toy kit 10 that is compact, easy-to-use, and compostable. Accordingly, the beach toy kit 10 reduces the risk of unknowingly or undesirably polluting the environment with toxins and other harmful materials. For example, the previously-described configuration of the beach toy kit 10, including the method of assembling the bucket 12, the shovel 14, and the sieve 16 as a single unit, reduces the risk of polluting the environment by inadvertently leaving one of the bucket 12, the shovel 14, or the sieve 16 in an undesirable location (e.g., the beach). Moreover, the compostable material of the bucket 12, the shovel 14, or the sieve 16 reduces the risk of polluting the environment by ensuring that, upon the end of its useful life, through intentional or inadvertent discarding, the beach toy kit 10 will disintegrate in a compostable manner (e.g., in a way that satisfies the previously-described ASTM D6400 compostability standards) that does not pollute the environment with harmful materials.
The terminology used herein is for the purpose of describing particular exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. Additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” “attached to,” or “coupled to” another element or layer, it may be directly on, engaged, connected, attached, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” “directly attached to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
The terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections. These elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example configurations.
The foregoing description has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular configuration are generally not limited to that particular configuration, but, where applicable, are interchangeable and can be used in a selected configuration, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
This U.S. patent application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application 62/860,339 filed on Jun. 12, 2019, the disclosure of which is considered part of the disclosure of this application and is hereby incorporated by reference in its entireties.
Number | Date | Country | |
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62860339 | Jun 2019 | US |