Embodiments of the present invention generally relate to composters of various types and configurations. In at least some embodiments, one or more portions of a composter component, such as a composter barrel for example, are configured to be connected together without the use of fasteners.
It should be noted that the embodiments disclosed herein do not constitute an exhaustive summary of all possible embodiments, nor does this brief summary constitute an exhaustive list of all aspects of any particular embodiment(s). Rather, this brief summary simply presents selected aspects of some example embodiments. It should further be noted that nothing herein should be construed as constituting an essential or indispensable element of any invention or embodiment. Rather, various aspects of the disclosed embodiments may be combined in a variety of ways so as to define yet further embodiments. Such further embodiments are considered as being within the scope of this disclosure. As well, none of the embodiments embraced within the scope of this disclosure should be construed as resolving, or being limited to the resolution of, any particular problem(s). Nor should such embodiments be construed to implement, or be limited to implementation of, any particular technical effect(s) or solution(s).
Example embodiments are concerned with composters. Example embodiments within the scope of this disclosure may include, among other things, one or more of the following, in any combination: a frame configured to accommodate one, two, or more, barrels; a handle that may enable a user to unlock a lid of a barrel with a single hand; a handle that may enable a user to unlock a lid of a barrel either way the handle is turned; a composter component that may have a partially, or completely, fastener-less construction; composter component having two or more elements that may be snap-fit together, either releasably or permanently; a composter component that may have two or more elements that may be held together, releasably or permanently, by an element other than a fastener; one or more blow-molded elements or components; means for holding two or more composter elements or components together without the use of fasteners; a composter barrel having two or more panels connected together without the use of fasteners; a composter barrel having six panels connected together without the use of fasteners; an adjustment mechanism; a handle mechanism; a barrel that includes one or more vents; an aeration bar; a non-cylindrical barrel; a processing indicator; and, a composter kit including a plurality of panels that, when connected together with one or more connector elements, form part of a barrel, the panels being connectable together without the use of fasteners.
The appended drawings contain figures of example embodiments to further illustrate and clarify the above and other aspects. It will be appreciated that these drawings depict only example embodiments of the invention and are not intended to be limiting in any way. Additionally, it will be appreciated that while the drawings may illustrate example sizes, scales, relationships and configurations of the invention, the drawings are not intended to be limiting in any way. Aspects of some example embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
a is a perspective view of an example composter with an open lid;
a is a detail exploded view of the elements shown in
Embodiments of the present invention are concerned with a composter, examples of which are disclosed in more detail herein. It will be appreciated that the composter may also have other suitable shapes, sizes, configurations and arrangements depending, for example, upon the intended use of the composter. It will also be appreciated that the composter does not have to include all of the various parts, components, features, aspects and characteristics disclosed herein, and it could include other parts, components, features, aspects and characteristics.
Additionally, to assist in the description of the composter, words such as top, bottom, front, rear, right and left are used to describe the accompanying figures. It will be appreciated, however, that one or more elements of embodiments of the present invention can be located in a variety of desired positions including various angles, sideways and even upside down.
Any element of the composter that is constructed at least partly of blow-molded plastic, such as high-density polyethylene (HDPE) plastic for example, may have an interior that is partly, or completely, hollow. For example, elements of the composter may be integrally formed as part of a unitary, one piece structure during a blow-molding process. Such elements may also include, disposed in the interior, one or more depressions, sometimes referred to as “tack-offs.” In such embodiments, these tack-offs may be integrally formed as part of a unitary, one-piece structure during a blow-molding or other manufacturing process. One or more of the depressions may extend from a first surface, such as an exterior surface of the barrel for example, towards a second surface, such as an interior surface of the barrel for example. As well, one or more of the depressions may extend from a first surface, such as an interior surface of the barrel for example, towards a second surface, such as an exterior surface of the barrel for example.
The ends of one or more depressions may contact or engage the second surface, or the ends of one or more of the depressions may be spaced apart from the second surface by a distance. In some instances, one or more depressions on a first interior surface may or may not be substantially aligned with corresponding depressions on a second interior surface, and one or more depressions on the first interior surface may contact one or more corresponding depressions on the second interior surface or, alternatively, one or more depressions on the first interior surface may be spaced apart from corresponding depressions on the second interior surface. In still other instances, depressions that contact each other and depressions that are spaced apart from each other may or may not both be present in an element, such as a panel for example, of a composter. The depressions may be sized and configured to strengthen and/or reinforce the plastic element, or elements, of a composter.
While at least some embodiments of the composter may include one or more elements constructed of plastic using a blow-molding process, the use of blow-molded plastic elements in the composter is not required. For example, processes such as roto-molding and/or processes sometimes referred to as “twin sheet” processes may be used to construct one or more plastic elements of a composter. At least some embodiments of the composter may include a mixture of one or more of blow-molded, vacuum molded, roto-molded, drape molded, and/or twin sheet formed plastic elements. Yet other embodiments of the composter may include only a few, or no, plastic elements.
As well, the foregoing, and other, composter components disclosed herein may be constructed with a variety of components and materials including, but not limited to, plastic (including blow-molded plastic structures and elements), including polycarbonates, composites, metals, and combinations of any of the foregoing. One example plastic is an HDPE plastic that may be bisphenol A (BPA)-free, or substantially BPA-free. In some instances, the plastic may be a dark color that may or may not be black. Suitable metals may include steel, aluminum, and aluminum alloys, although the skilled person will understand that a variety of other metals may be employed as well and the scope of the invention is not limited to the foregoing examples. Where metal is employed in the construction of a composter component, the metal elements may take one or more forms including, but not limited to, pipe, square tube, rectangular tube, round tube, pipe, angles, flatbar, I-shapes, T-shapes, L-shapes, and combinations and portions of any of the foregoing.
Depending upon the material(s) employed in the construction of the composter, a variety of methods and components may be used to connect, releasably or permanently, various elements of the composter. For example, the various elements of a composter or composter component within the scope of this disclosure may be attached to each other by any one or more of allied processes such as welding or brazing, and/or mechanically by way of fasteners such as bolts, screws, pins, and rivets, for example. In some instances, various components of the composter may be configured to be connected to each other, permanently or removably, with few, or no, fasteners.
Finally, some, none, or all of the portions of a composter may be coated, or otherwise covered with paint, rubber, plastic, galvanizing, powder coating or other materials, or any combination of the foregoing. Surface treatments and textures may also be applied to portions of the composter. At least some of such materials may serve to help prevent, or reduce, rust and corrosion.
With particular reference initially to
As indicated in the Figures, embodiments of the composter 100 may include one or more barrels 200, and the following discussion applies both to single barrel and multiple barrel configurations. The barrels used in the single barrel configuration may or may not be similar, or identical, to one or more barrels employed in a multiple barrel configuration.
While not specifically illustrated, some embodiments of the barrels 200 may include a plurality of storage compartments. The multiple compartments may allow composting of different materials and composting at different times. For example, one compartment may be used to create fresh compost that may be formed in two to three weeks, while another compartment may be used to create cured compost that may be formed in two to three months. The multiple compartments may also allow different materials to be composted and the materials may be composted at different rates. For instance, a first compartment may be filled with desired amounts and types of materials, and these materials may be allowed to compost for a period of time. A second compartment may be filled at the same or different time, and it may be filled with the same or different amounts and types of materials, and these materials may be allowed to compost for a length of time. Thus, the multiple compartments may allow different materials to be composted, different types and amounts of compost to be created, different degrees of composting to be completed, etc. This may also allow the composting process to be completed sooner or at different times.
As well, some embodiments of the composter 100 may include one or more barrels 200 with one or more partitions (not shown) to divide the barrel 200 into storage compartments of equal or different sizes. The partitions may be movable to allow the size of the compartments to be adjusted. In addition, the partitions may be used to completely separate the compartments, or the partitions may allow some communication or interaction between the compartments. The partitions may be constructed from metal (such as steel or aluminum), plastic (such as vinyl or nylon), fabric (such as cloth or polyester), or other suitable natural or synthetic materials. The partitions may be solid structures or they may include openings, holes, apertures or the like to allow communication between the compartments. Among other things, such openings may permit fluids, solids and/or gases to pass from one compartment to another.
The barrel 200 may be implemented in a variety of different shapes, and barrels of different shapes may be combined together in a single composter. In the example disclosed in
Of course, the barrels 200 may take other substantially non-cylindrical forms, such as elliptical for example, and the scope of the invention is not limited to any particular non-cylindrical barrel configuration. While the example barrel 200 has four sides, other embodiments of the barrel may have more, or fewer, sides that cooperate to at least partly define a substantially non-cylindrical configuration. In yet other embodiments, one or more barrels 200 may be substantially cylindrical in shape.
As with other aspects of example embodiments of the barrel 200, the color of the barrel 200 may vary in different embodiments. In at least some embodiments, the barrel 200 is dark, or black. Dark colors may help the composter 100 to absorb heat so as to aid in the composting process. In some instances, the barrel 200 is substantially the same color throughout while, in other embodiments, different portions of the barrel 200 may have different colors.
The barrel 200 may be of any suitable volume. In some embodiments, the barrel 200 may have a volume of about 50 gallons, although larger or smaller volumes may be employed. For example, a single barrel composter may have a barrel with a volume of about 50 gallons. Where multiple barrels 200 are employed in a single composter 100, the barrels 200 may or may not have the same volume as each other, and one or more of those barrels may have a volume of about 50 gallons, although larger or smaller volumes may be employed.
Finally, and as disclosed in more detail herein, the barrel 200 may be vented so as to facilitate airflow through the interior of the barrel 200 that can be helpful to the composting process. One or more vents may be located at any suitable location(s) in the barrel 200.
The following discussion applies both to single barrel and multiple barrel configurations. With more particular reference to the barrel 200, and directing attention now also to
In the particular example of
The example barrel 200 of
With continued reference to
As best shown in
In some embodiments, elements 200a extending away from an inner surface 202b of a panel 202 toward an outer surface 202c of a panel 202 may be combined with elements 200a extending outwardly from the inner surface 202b toward the interior of the barrel 200. This combination may be implemented in one or more of the panels. In some embodiments, a panel may have only elements 200a extending away from an inner surface 202b of a panel 202 toward an outer surface 202c of a panel 202, or may have only elements 200a extending outwardly from the inner surface 202b toward the interior of the barrel 200. One or more panels with only elements 200a extending away from an inner surface 202b of a panel 202 toward an outer surface 202c of a panel 202 may be combined together in a single composter with one or more panels having only elements 200a extending outwardly from the inner surface 202b toward the interior of the barrel 200.
The elements 200a can take any desired form. As well, the size, number, location, geometry, and orientation of the elements 200a may be implemented as desired. In at least some embodiments, one or more of the end panels 202 and/or side panels 204 may include a plurality of elements 200a that each have substantially the same geometry and which are substantially evenly, or randomly, distributed over some or all of an interior surface of the panel. One, some, or all of the elements 200a may be implemented as tack-offs.
The following discussion applies both to single barrel and multiple barrel composter configurations. With continued attention to
As best shown in
In the example of
In any case, thus configured, one or more of the engagement portions 202d/204a may be configured such that when brought in close proximity to each other, the engagement portions 202d/204a can be received, slidingly for example, in corresponding channels 214A defined by the connector element(s) 214. Alternatively, one or more of the engagement portions 202d and/or 204a may be snap-fit into the channels 214A of a connector element 214. As a consequence of this construction, an end panel 202 or side panel 204 can be connected to another end panel 202 and/or side panel 204 without the use of fasteners. In at least some embodiments, this construction also permits an end panel 202 and/or side panel 204 to be readily detached from another end panel 202 and/or side panel 204. In at least some embodiments, all of the end panels 202 and side panels 204 are connected together using connector elements 214, although in other embodiments, fewer than all of the end panels 202 and side panels 204 are connected together using connector elements 214. As well, any number of end panels 202 and/or side panels 204 can be connected to one or more other end panels 202 and/or side panels 204.
While, in some embodiments, one or more end panels 202 and/or side panels 204 may be removably connected to another end panel 202 and/or side panel 204, yet other embodiments provide for the use of adhesives or other materials, in conjunction with one or more connector elements 214, to permanently connect one or more end panels 202 and/or one or more side panels 204 to one or more other end panels 202 and/or one or more side panels 204.
With particular reference now to
In the example of
In the example of
In one particular embodiment, the connector elements 216 may have one or more protrusions 216A configured to be received in corresponding recesses 209 defined, individually or collectively, by one or more end panels 202 and/or one or more side panels 204. The protrusions may be permanently, or releasably, received in the corresponding recesses. The aforementioned configuration may be reversed such that the connector elements 216 include the recesses, while one or more end panels 202 and/or one or more side panels 204 include the protrusions. In yet other embodiments, one or more of the connector elements 216, end panel(s) 202 and side panel(s) 204 may include both recesses and protrusions.
As noted elsewhere herein, at least some embodiments of the composter include one or more vents to facilitate air flow through the interior of the composter. Such vents may be located anywhere in the composter. Accordingly, some implementations of the connector element 216 may include one or more vents 216b that may enable air to flow through the interior of the composter 100 by way of the connector element 216. Additionally, or alternatively, other elements of the composter 100, such as one or more end panels 202 and/or side panels 204 for example, may include one or more vents.
In at least some embodiments, the connector element 216 is configured to be snap-fit together with one or more end panels 202 and/or one or more side panels 204, although other fit types may be employed. As in the case of the connector elements 214, the connector elements 216 may be used in conjunction with adhesives or other materials such that connector elements 216 are permanently retained in place.
As evidenced by the discussion of connector elements 214 and 216, at least some embodiments of the barrel 200 may be substantially, or completely, assembled without the use of fasteners. As well, the use of connector elements such as connector elements 214 and/or 216 may enable the composter to be easily assembled. For example, the composter may be disposed in a first configuration for shipping, storage and/or transport and a second configuration for use. Desirably, the composter may be at least partially unassembled in the shipping configuration. In addition, two or more components of the composter may at least partially nest together in the shipping configuration, which may help reduce the size of the packaging necessary to ship the composter and that may help reduce shipping costs. The composter may also be quickly and easily disassembled for storage, if desired.
With continued reference to
As noted above, the barrel 200 may be rotatably supported by the frame 300. Particularly, and with reference now to
With brief reference to the example of
As disclosed elsewhere herein, embodiments of the composter 100 may include an adjustment mechanism, such as adjustment mechanism 400 or adjustment mechanism 900 (see
With more particular reference now to
With regard first to
A handle 402A of the adjustment mechanism 400 includes a cam portion 404A which bears against plate 405A such that rotation of the handle 402A about pin 406A causes a corresponding linear motion, such as extension or retraction, of an adjustment pin 408A to which the pin 406A is connected. More specifically, by rotating the handle 402 upward, in the direction indicated by the arrow in
Rotation of the handle 402 downward to the position indicated in
The following discussion applies both to single barrel and multiple barrel configurations. As noted elsewhere herein, a handle mechanism 500 may be provided that is connected with the lid 202 and, as discussed in further detail elsewhere herein, may enable a user to unlock and lock the lid 206 by turning a handle 502 in either direction.
With particular attention now to
In operation, rotation of the latch 506 may be effected by rotation of the handle 502. A clockwise (with reference to
As noted elsewhere herein, embodiments of a composter may include a single barrel, or multiple barrels. An example of a multi-barrel configuration is disclosed in
In the multi-barrel configuration, the composter may include barrels that are all substantially the same size and/or configuration, or barrels of different sizes may be mixed within a given composter implementation. As is the case of the single barrel composters disclosed herein, the sizes of the barrels in a multi-barrel configuration may be selected as desired. In one example embodiment, a multi-barrel composter includes two barrels, each having a capacity of approximately fifty gallons Likewise, an example embodiment of a single barrel composter includes a single barrel having a capacity of approximately fifty gallons. These sizes and configurations are presented solely by way of example however, and the scope of this disclosure is not limited to composter barrels of any particular capacity or range of capacities. By way of illustration, composters within the scope of this disclosure may include one or more barrels having a capacity less than, or greater than, fifty gallons. Moreover, the barrels of the single and multi-barrel composters disclosed herein may be interchangeable such that a user can readily change the capacity of the composter by simply replacing a barrel of one size with a barrel of another size.
With particular reference now to
As in the case of the single barrel composters disclosed herein, the barrels 700 and/or an associated shaft 702 (see
The barrels 700 may be constructed and configured as disclosed elsewhere herein and, as such, may include one or more of a lid, a body, a hinge, and a handle mechanism, end panels, side panels, tack-offs, connector elements. As well, the barrels 700 and/or frame 800 may be configured so as to enable the barrels 700 to rotate in unison with each other and/or independently of each other.
With particular reference now to
Turning now to
With particular reference to
A handle 902 of the adjustment mechanism 900 includes a cam portion 904 which bears against plate 906 such that rotation of the handle 902 about pin 908 causes a corresponding linear motion, such as extension or retraction, of an adjustment pin 910 to which the pin 908 is connected. More specifically, by rotating the handle 902 upward, in the direction indicated by the arrow in
Directing attention, finally, to
Finally, at least embodiments of the invention that include multiple barrels may include an indicator that a user can use to distinguish the contents of one barrel from the contents of another barrel. For example, a clip may be provided that can attach to the handle or other portion of a barrel. The clip may be colored, such as red for example, to indicate that the contents of the barrel to which the clip is attached are still in the composting process. Another clip, which may be green in color, may indicate that fully composted material is contained in the barrel to which the clip is attached. Any other devices, indicators and/or color schemes may alternatively be employed however.
Although this disclosure has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this disclosure. Accordingly, the scope of the disclosure is intended to be defined only by the claims which follow.
This application claims priority to U.S. Provisional Patent Application Ser. 61/526,038, entitled COMPOSTER, filed Aug. 22, 2011, and incorporated herein in its entirety by this reference.
Number | Date | Country | |
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61526038 | Aug 2011 | US |