Medical endoscopy, machine vision, eye/face tracking, and other applications require a compact camera that is able to capture a quality image with a wide field-of-view, and is manufacturable via a low-cost process compatible with high-volume manufacturing.
Embodiments disclosed herein include lenses that enable such a camera. A compound lens includes four coaxially aligned lenses: a first lens and, in order of increasing distance therefrom and on a same side thereof, a second lens, a third lens, and a fourth lens. The first lens and the third lens are negative lenses. The second lens and the fourth lens are positive lenses. An image-side surface of the second lens and an object-side surface of the third lens have respective radii of curvature of equal magnitude.
Image-side surface 222 and object-side surface 231 may have respective radii of curvature of equal magnitude. In embodiments, at optical axis 201, image-side surface 222 is convex and object-side surface 231 is concave. Lenses 220 and 230 may be respective layers of a layered lens, in which case image-side surface 222 is at least one of conformal to and adjoining object-side surface 231. Compound lens 200 may include an adhesive layer between, and conformal to, each of image-side surface 222 and object-side surface 231.
Compound lens 200 may include at least one of a biplanar substrate 250, a biplanar substrate 264, a biplanar substrate 267, an IR-cut filter 270, and a cover glass 280. Biplanar substrate 264, IR-cut filter 270, and cover glass 280 have respective object-side surfaces 261, 271 and 281. Biplanar substrate 250 has an object-side surface 251 and an image-side surface 252. Each of object-side surfaces 211 and 241 may be planar, and be on surface 252 and an image-side surface of biplanar substrate 267, respectively. Image-side surface 232 may be planar and be on object-side surface of biplanar substrate 264. Biplanar substrate 250 has a thickness 255, which may be between 0.1 millimeters and 0.6 millimeters. Compound lens 200 has an aperture stop 265, which may be between substrates 264 and 267, e.g., at the object-side surface of substrate 267 as shown in
Compound lens 200 has an effective focal length feff between a principal plane 274 and an image plane 278, and a total track length T between object-side surface 251 and image plane 278. In embodiments, the ratio T/feff satisfies 3.4<T/feff<8.4, which ensures that a transverse dimension of compound lens 200, along a direction perpendicular to optical axis 201, is less than an upper limit. An example of this upper limit is two millimeters.
Lenses 210, 220, 230, and 240 have respective focal lengths f1, f2, f3, and f4. In embodiments, the ratio f2/feff satisfies 0.7<f2/feff<2. A benefit of limiting the ratio f2/feff to the aforementioned range is to balance aberrations such as coma and distortion of compound lens 200. The ratio f1/f4 may satisfy −0.7<f1/f4<−0.4, which limits astigmatism and field curvature of compound lens 200.
Lenses 220 and 230 have respective Abbe numbers V220 and V230, which are computed at the blue, green, and red Fraunhofer F-, d- and C-spectral lines: λF=486.1 nm, λd=587.6 nm, and λc=656.3 nm, respectively. In embodiments, |V220−V230|≥20, which results in reduced chromatic aberrations such as lateral color and axial color. V220 may exceed V230.
Lens 220 and lens 230 have respective refractive indices n2 and n3, and respective temperature dependences Δn2/ΔT and Δn3/ΔT. In embodiments, the ratio (Δn2/ΔT)/(Δn3/ΔT) satisfies 0.3<(Δn2/ΔT)/(Δn3/ΔT)<1.2, such that the effective focal length feff of compound lens 200 changes by less than 0.3 micrometers per degree Celsius over a temperature range. An example of this temperature range is −20° C. to 70° C. The refractive indices n1 and n2 may be at a visible wavelength (380 nm to 750 nm) or at a near-infrared wavelength (750 nm to 2500 nm).
Lenses 310-340 have respective object-side surfaces 311, 321, 331, and 341, and respective image-side surfaces 312, 322, 332, and 342. Substrates 350, 364, IR-cut filter 370, and cover glass 380 have respective object-side surfaces 351, 361, 371, and 381. Substrate 350 has an image-side surface 352.
Herein, an element of
Image-side surface 322 of lens 320 is conformal to, and adjoins, object-side surface 331 of lens 330, such that surfaces 322 and 331 are in direct contact at both zero and non-zero radial distances from optical axis 201. Compound lens 300 includes no layers between surfaces 322 and 331.
Column 423 includes thickness values between adjacent surfaces of compound lens 300 on optical axis 301. For example, the axial distance between surfaces 311 and 312 is 0.035 millimeters, which is the axial thickness of lens 310. Column 426 indicates the minimum diameter of each surface sufficient for a ray incident on surface 311 that passes through aperture stop 365 to also pass through that surface.
Non-planar surfaces of table 400 are defined by surface sag zsag, shown in Eqn. 1.
In Eqn. 1, zsag is a function of radial coordinate r, where directions z and r are, respectively, parallel to and perpendicular to, optical axis 201. Index i is a positive integer and, in the example of
Columns 424 and 425 list values of material refractive index, at free-space wavelength λd=587.6 nm, and Abbe number, respectively. The refractive index and Abbe number corresponding to a surface characterizes the material between the surface and the surface in the row beneath. For example, the refractive index and Abbe number associated with surface 311 are 1.51 and 57, which are the refractive index and Abbe number of lens 310, respectively.
Compound lens 300 has an effective focal length f300=0.20 mm, a field of view of 140 degrees, and an f-number equal to 2.8. The total track length of compound lens 300 is T300=1.085 mm between surface 311 and image plane 378. The ratio of total track length to effective focal length is T300/f300=5.4.
Lenses 310-340 have respective focal lengths f1, f2, f3, and f4, each which may be approximated by the lensmaker's equation using values of radii of curvature, axial thickness, and refractive index from Table 4. The computed focal lengths are f1=−0.20 mm, f2=0.21 mm, and f4=0.29 mm, such that f1/f4=−0.69 and f2/f300=1.06. Focal length f3=−0.44 mm.
Lenses 510-540 have respective object-side surfaces 511, 521, 531, and 541, and respective image-side surfaces 512, 522, 532, and 542. Substrates 550, 564, IR-pass filter 570, and cover glass 580 have respective object-side surfaces 551, 561, 571, and 581. Substrate 550 has an image-side surface 552.
Image-side surface 522 of lens 520 is conformal to, and adjoins, object-side surface 531 of lens 530, such that surfaces 522 and 531 are in direct contact at both zero and non-zero radial distances from optical axis 501. Compound lens 500 includes no layers between surfaces 522 and 531.
Compound lens 500 has an effective focal length f500=0.42 mm, a field of view of 130 degrees, and an f-number equal to 2.2. The total track length of compound lens 500 is T500=2.3 mm between surface 511 and image plane 578. The ratio of total track length to effective focal length is T500/f500=5.5.
Lenses 510-540 have respective focal lengths f1, f2, f3, and f4, each which may be approximated by the lensmaker's equation using values of radii of curvature, axial thickness, and refractive index from Table 6. The computed focal lengths are f1=−0.33 mm, f2=0.32 mm, and f4=0.66 mm, such that f1/f4=−0.50 and f2/f500=0.77. Focal length f3=−0.57 mm.
Lenses 710-740 have respective object-side surfaces 711, 721, 731, and 741, and respective image-side surfaces 712, 722, 732, and 742. Substrates 750, 764, and cover glass 780 have respective object-side surfaces 751, 761, 771, and 781. Substrate 750 has an image-side surface 752.
Image-side surface 722 of lens 720 is conformal to, and adjoins, object-side surface 731 of lens 730, such that surfaces 722 and 731 are in direct contact at both zero and non-zero radial distances from optical axis 201. Compound lens 700 includes no layers between surfaces 722 and 731.
Compound lens 700 has an effective focal length f700=0.43 mm, a field of view of 125 degrees, and an f-number equal to 4.0. The total track length of compound lens 700 is T700=1.89 mm between surface 711 and image plane 778. The ratio of total track length to effective focal length is T700/f700=4.4.
Lenses 710-740 have respective focal lengths f1, f2, f3, and f4, each which may be approximated by the lensmaker's equation using values of radii of curvature, axial thickness, and refractive index from Table 8. The computed focal lengths are f1=−0.32 mm, f2=0.42 mm, and f4=0.56 mm, such that f1/f4=−0.57 and f2/f700=0.97. Focal length f3=−1.96 mm.
Features described above as well as those claimed below may be combined in various ways without departing from the scope hereof. The following enumerated examples illustrate some possible, non-limiting combinations:
Changes may be made in the above methods and systems without departing from the scope of the present embodiments. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. Herein, and unless otherwise indicated, the phrase “in embodiments” is equivalent to the phrase “in certain embodiments,” and does not refer to all embodiments. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.