This disclosure relates to energy storage systems and in particular energy storage systems that use compressed air.
The storage and smoothing of the electrical energy produced from variable renewable sources such as wind and solar, is a very important problem. The compressed air energy storage (CAES) is one of the most promising ways to store energy. Recently an isothermal, or more precisely, pseudo-isothermal compressed air energy storage (ItCAES) technology was proposed (PCT/CA2013/050972). Some key features include therein are the very close to isothermal compression and expansion of a gas (air), high efficiency, simplicity and the low cost.
The main drawback of the system described in PCT/CA2013/050972 was the need for several liquid pumps/motors because of the highly varying pressure in the compression/expansion unit.
A hydraulic energy flow conversion device is for use in association with a compressed air storage unit and an input device. The input device is for inputting mechanical energy. The hydraulic energy flow conversion device includes a first hydraulic cylinder and a means for decreasing the displacement rate during the compression cycle. The first hydraulic cylinder includes a first hydraulic piston and has a compression cycle, an expansion cycle and a displacement rate. The first hydraulic cylinder is operably connected to the compressed air storage unit. The first hydraulic piston is operably connected to the input device. The energy input device may be a wind turbine.
The input device may provide generally constant power during the compression cycle. The means for decreasing the displacement rate may be a crank mechanism operably connected between the input device and the first hydraulic piston.
The hydraulic energy flow conversion device may include at least a second hydraulic cylinder having a second hydraulic piston, the second hydraulic cylinder being operably connected to the compressed air storage unit and the second hydraulic piston being operably connected to crank mechanism such that the compression cycles of the first hydraulic cylinder and the second hydraulic cylinder are shifted in phase relative to each other.
The means for decreasing the displacement rate may be a cam mechanism operably connected between the input device and the first hydraulic piston.
The hydraulic energy flow conversion device may include at least a second hydraulic cylinder having a second hydraulic piston, the second hydraulic cylinder being operably connected to the compressed air storage unit and the second hydraulic piston being operably connected to cam mechanism such that the compression cycles of the first hydraulic cylinder and the second hydraulic cylinder are shifted in phase relative to each other.
The first hydraulic cylinder may be a rotational hydraulic cylinder and further including a fixed hydraulic cylinder having a piston and the first hydraulic piston may be operably hingably attached to the piston of the fixed hydraulic cylinder and the fixed hydraulic cylinder may be connected between the input device and the first hydraulic cylinder and the fixed hydraulic cylinder may be the means for decreasing the displacement rate of the first hydraulic cylinder whereby an angle between the first hydraulic cylinder and the fixed hydraulic cylinder varies as the first hydraulic cylinder moves through the compression cycle.
The hydraulic energy flow conversion device may include a second hydraulic cylinder having a second hydraulic piston, and a link having opposed ends, and the first hydraulic piston being operably hingeably attached to the link at one ed thereof and the second hydraulic piston may be operably hingeably attached to the link at the opposed end thereof and the first hydraulic cylinder and second hydraulic cylinder in a fixed relationship relative to each other, the second hydraulic cylinder being operably attached between the input device and the first hydraulic cylinder and being the means for decreasing the displacement rate.
The hingeably attached link may be a half scissor jack. The first hydraulic cylinder may be generally perpendicular to the second hydraulic cylinder. The first hydraulic cylinder and second hydraulic cylinder form a first two cylinder jack mechanism and may include a second two cylinder jack mechanism shifted in time by 180 degrees.
The hydraulic energy flow conversion device may include a third hydraulic cylinder having a third hydraulic piston the third hydraulic piston being operably hingeably attached to f the first hydraulic piston with a second link and wherein the third hydraulic cylinder may be operably attached to the input device and wherein the second and third cylinders are aligned and generally perpendicular to the first hydraulic cylinder.
The first link and the second together may be a two third scissor jack.
The hydraulic energy flow conversion device may include a third hydraulic cylinder having a third hydraulic piston the third hydraulic piston being operably hingeably attached to the second hydraulic piston with a second link and wherein the third hydraulic cylinder may be operably attached to compressed air storage unit and wherein the first cylinder and third cylinder are aligned and generally perpendicular to the second hydraulic cylinder.
The hydraulic energy flow conversion device may include a second hydraulic cylinder having a second hydraulic piston, a third hydraulic cylinder having a third hydraulic piston, a fourth hydraulic cylinder having a fourth hydraulic piston, the first hydraulic piston, second hydraulic piston, third hydraulic piston and fourth hydraulic are operably hingeably connected with a four links, the first hydraulic cylinder and second hydraulic cylinder being operably connected to the compressed air storage unit, the third hydraulic cylinder and the fourth hydraulic cylinder being operably connected to the input device and wherein the third and fourth cylinders are the means for decreasing the rate of displacement.
The first hydraulic cylinder and the second hydraulic cylinder are aligned, the third hydraulic cylinder and the fourth hydraulic cylinder may be aligned and generally perpendicular to the aligned first hydraulic cylinder and second hydraulic cylinder, the four links may be a scissor jack.
The first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and fourth hydraulic cylinder form a four cylinder assembly and may include a second four cylinder assembly operably connected to the second four cylinder assembly.
The input device may be operably connected to a wind turbine.
The wind turbine may include a crank shaft operably connected to at least one crank hydraulic cylinder and the crank hydraulic cylinder being operably connected to a compression/expansion vessel which may be operably connected to the third hydraulic cylinder and the fourth hydraulic cylinder. The hydraulic energy flow conversion device may include a plurality of crank hydraulic cylinders.
The hydraulic energy flow conversion device may include a hydraulic motor operably connected to the crank hydraulic cylinders wherein the crank hydraulic cylinders are selectively connected to the first hydraulic cylinder and second hydraulic cylinder and the hydraulic motor.
The wind turbine may include a crank shaft operably connected to the first hydraulic piston.
The hydraulic energy flow conversion device may include a hydraulic motor operably connected to the crank hydraulic cylinders wherein the crank hydraulic cylinders are selectively connected to the first hydraulic piston and the hydraulic motor.
The input device may be an electric motor and may include a hydraulic pump operably connected between the electric motor and the third hydraulic cylinder and the fourth hydraulic cylinder.
The hydraulic energy flow conversion device may include an accumulator unit operably connected between the hydraulic pump and the third hydraulic cylinder and the fourth hydraulic cylinder.
The hydraulic energy flow conversion device may include a liquid container operably connected to the hydraulic pump and selectively connected to the third hydraulic cylinder and the fourth hydraulic cylinder.
The hydraulic energy flow conversion device may include a second hydraulic cylinder having a second hydraulic piston, a first linear motor and a second linear motor the first hydraulic piston, second hydraulic piston, first linear motor and second linear motor are operably hingeably connected with a four links, the first hydraulic cylinder and second hydraulic cylinder being operably connected to the compressed air storage unit, the first and second motors being the input device and the hingeable links attached to the first and second motors are the means for decreasing the rate of displacement.
The hydraulic energy flow conversion device may include a second hydraulic cylinder having a second hydraulic piston, a first rotary motor connected to a rack-and-pinion and a second rotary motor connected to a rack-and-pinion the first hydraulic piston, second hydraulic piston, pinion of the first rotary motor and the pinion of the second rotary motor are operably hingeably connected with four links, the first hydraulic cylinder and second hydraulic cylinder being operably connected to the compressed air storage unit, the first and second rotary motors being the input device and the hingeable links attached to the first and second rotary motors are the means for decreasing the rate of displacement. The four hingeable links may be a scissor jack.
An apparatus for pseudo-isothermal energy conversion for use with a wind turbine having a crank shaft including a compression/expansion vessel; a compressed air storage vessel operably connected to the compression vessel; at least one crank hydraulic cylinder having a crank piston, crank piston being attached to the crank shaft and the crank hydraulic cylinder being operably connected to the compression/expansion vessel; a hydraulic motor; and a hydraulic energy conversion device having an input end being operably connected to the compression/expansion vessel and an output end being operably connected to the hydraulic motor.
The apparatus may include a plurality of crank hydraulic cylinders and crank pistons each crank piston being attached to the crank shaft and each crank cylinder being operably attached to the compression/expansion vessel.
The hydraulic motor may be selectively connected to the crank hydraulic cylinders.
The apparatus may include a hydraulic accumulator operably connected between the output end of the hydraulic energy conversion device and the hydraulic motor.
The hydraulic accumulator may be operably connected between the crank hydraulic cylinder and the hydraulic motor.
The hydraulic energy conversion device includes a first hydraulic cylinder having a first hydraulic piston, a second hydraulic cylinder having a second hydraulic piston, a third hydraulic cylinder having a third hydraulic piston, a fourth hydraulic cylinder having a fourth hydraulic piston, the first hydraulic piston, second hydraulic piston, third hydraulic piston and fourth hydraulic are connected with a jack mechanism, the first hydraulic cylinder and second hydraulic cylinder being the input, the third hydraulic cylinder and the fourth hydraulic cylinder being the output.
The jack mechanism may be a scissor jack.
Further features will be described or will become apparent in the course of the following detailed description.
The embodiments will now be described by way of example only, with reference to the accompanying drawings, in which:
For gas compression, the ItCAES can use either high speed (between 200 and 5000 rpm) hydraulic pumps, or a low speed (between 1 and 300 cycles per minute) hydraulic cylinders. Similar or the same hydraulic cylinders and hydraulic pumps/motors having similar speeds as the compression units can be used for the process of gas expansion. In general, the low speed hydraulic cylinders require linear motion as mechanical input, while the high speed pumps require rotational mechanical motion as an energy input. Similarly, the low speed hydraulic cylinders produce linear mechanical energy, while the high speed hydraulic motors produce rotational mechanical energy as an output during the air expansion.
The ItCAES receives mechanical energy as an energy input and produces mechanical energy as an energy output. The main components of the ItCAES are the converters of mechanical to hydraulic energy during the compression (energy storage) cycle, and the conversion of hydraulic to mechanical energy during the expansion (energy release) cycle. The general energy conversion structure of the ItCAES is shown below:
The basics of the ItCAES (isothermal compressed air energy storage) was disclosed in (PCT/CA2013/050972). Various mechanical energy inputs 10 to ItCAES 12 and outputs 14 from ItCAES can fit different energy source and energy output forms as shown in
The technologies that provide mechanical energy to the ItCAES and that receive mechanical energy from the ItCAES may be either rotational at higher or lower speed range or linear at lower frequencies.
When the compression unit in the ItCAES obtains hydraulic energy from a hydraulic cylinder, the general compression scheme is shown in
P=P
o
*U(L−x) (1)
Where P is the pressure when the displacement of the hydraulic cylinder equal to x; Po is the initial pressure at x=0 (at the beginning of compression) and L is the total cylinder displacement during the compression cycle. The graphical representation of pressure change during the compression cycle is shown in
The force on the hydraulic piston (F) is proportional to the pressure in the cylinder (which is almost equal to the pressure in the compression unit) and to the cross-sectional area of the piston (A):
F=P*A (2)
The change in the piston force during the compression cycle is shown in
The relationship between the cylinder displacement rate (V=x/time) and the power consumption for gas compression is given by:
Power=P*V (3)
It is preferable to apply a generally constant mechanical power (Power) during the compression cycle. Therefore, the displacement rate should change during the compression cycle according to the following equation, combining Eqs. 1 and 3:
V=Power/P=Power*(L−x)/(Po*L) (4)
Graphically the change of the displacement rate needed to obtain constant power during the compression cycle is shown in
During the compression cycle, the pressure in the compression unit is increased until it reaches approximately the pressure in the compressed air storage vessel (
The process of expansion in the expansion unit is a reverse of the process of compression. During the expansion, the pressure in the expansion vessel (which is almost equal to the pressure in the hydraulic cylinder) decreases from the pressure in the compressed air storage vessel (Ps) to the final pressure Pend, which is usually close to the atmospheric pressure. (The final pressure is typically between the atmospheric pressure and approximately ten times the atmospheric pressure). The hydraulic cylinder used in the process of expansion is shown in
P=P
s
*x
s/(xs+x) (5)
Where xs is the position of the hydraulic piston at the beginning of expansion cycle (when the compression vessel is filled with air from the compressed air storage vessel) and x is the displacement at any point of the expansion process. x varies between zero and (L−xs). L is the total displacement of the hydraulic cylinder during the process of expansion. It should be noted that the final pressure of the process of expansion is equal to the pressure when x=L. The pressure change during the expansion cycle is shown graphically in
Since the force on the hydraulic piston is proportional to the pressure in the hydraulic cylinder (Eq. 2), the force on the piston will also decrease by a factor of Ps/Pend.
The mechanical power obtained during the cycle of expansion is related to the hydraulic cylinder displacement rate according to Equation 3. In order to maintain close to constant power during the expansion cycle, the hydraulic piston displacement rate should be:
V=Power/P=Power*(xs+x)/(Ps*xs) (6)
Graphically the change of the piston displacement rate during the expansion cycle is shown in
Therefore, in order to obtain exactly or approximately constant power during the expansion cycle, it is advantageous to invent a piston driven system, which will accept a variable piston displacement rate similar to that predicted by Eq. 6 and by
The typical time of the cycle of either gas compression or gas expansion in the ItCAES, described above, is between 0.5 seconds and 30 seconds.
There are different systems that can drive the above-described piston for the process of gas compression and the energy producing system driven by the hydraulic piston in the case of gas expansion. The list below shows examples of the possible primary drive systems for air compression and energy production systems for air expansion in the ItCAES:
1. Forms of energy inputs for air compression (power storage):
The following systems satisfy the requirement for the above-listed primary energy inputs (1) and for the energy production (2) in the ItCAES.
1.1. Mechanical Rotation at Low Speeds (Approx. 0.5 to 300 Rpm)
The primary energy input to the ItCAES can be rotational mechanical energy at low speeds. Typical examples are powering the ItCAES directly by the rotating shaft of a wind turbine or a low-speed electrical motor. The conversion of the rotational motion (of the rotating shaft) to linear motion (the hydraulic cylinder) can be done by well known methods such as cam mechanism (disk or cylindrical) or a crank mechanism. While the displacement rate of the cylinder driven by a cam can have a highly variable profiles during the rotational cycle, depending on the profile of the cam, the force and linear displacement rate profile of the crank mechanism is well determined.
1.1.1. Crank Mechanism
The profile of linear displacement of a crank mechanism 40 is shown in
It can be seen that the force distribution along the crank angle 42, and therefore, piston axis 44 (
1.1.2. Cam Mechanism (
There are different types of cam mechanisms, such as disk and cylindrical barrel, which can be used to drive a cylinder. The force and the linear displacement profile of a cam mechanism depends on the profile of the cam. An exemplary profile of a disk cam mechanism 50 includes a cam 52 which has a center of rotation 54 and which would follow approximately the displacement profile of the gas compression force in a cylinder 22 (
1.2. Mechanical Rotation at High Speed
High speed mechanical rotation is usually provided by an electrical, either DC or AC, motor. Alternatively, it can be provided by other devices such as a combustion engine or by a heat engine. Since the hydraulic cylinders driving the gas compression unit require low frequency (between 1 and 300 cycles per minute) linear reciprocal motion, it is advantageous to convert the high-speed (200-4000 rpm) mechanical rotational motion into a low-frequency linear motion. Two of the possible ways for such a conversion are shown below.
1.2.1. Reducing Gear with Crank or Cam Mechanism
The high speed rotating shaft can be connected to a reducing gear mechanism in order to decrease the rotational speed to low frequency (1-300 rpm). Further, the low frequency rotational motion can be converted to a linear motion using a cam or a crank mechanism, as described in 1.1.1 and in 1.1.2.
1.2.2. Hydraulic Speed Reduction
The conversion from high speed rotation (for example, 200-5000 rpm) to linear motion with variable force but constant power during the compression cycle (as shown in
1.2.2.1. Four-Cylinder Converter (Full Jack)
The set of hydraulic cylinder 64 shown in
When one 4-cylinder jack mechanism is used in
1.2.2.2. Three-Cylinder Converter (¾-Jack)
One nearly constant-pressure and flow rate liquid pump 62, described above, can feed two compression hydraulic cylinders 90, 92, connected via a jack mechanism 96 preferably a ¾ scissor jack 2 to an emptying cylinder 94 as shown in
1.2.2.3. Two-Cylinders Converter (Half Jack)
The effect achieved by the mechanism described in 1.2.2.1 (
1.2.2.4. Hydraulic Cylinders Connected at Variable Angle
The set of hydraulic cylinders 64 shown in
The mechanical motion of the hydraulic cylinders described in the jack mechanisms (1.2.2.1, 1.2.2.2.1.2.2.3, 1.2.2.4) describes only the working (forward) motion of the cylinders. The reverse motion (reaching back the initial point by retraction) of the hydraulic cylinders can be achieved by well known methods such as using a spring or using double action cylinders, where the reverse motion can be achieved by pumping liquid to the back of the piston (to the chamber containing the rod).
1.3. Mechanical Energy Input in the Form of Linear Motion
1.3.1. Linear AC or DC Electrical Motor
Linear motors 71 can replace the cylinders 70 and 72 in
1.3.2. AC or DC Motor Running a Rack-and-Pinion Transmission
The linear motion driving the cylinders that fill the compression unit can be provided by an rotational electrical motor 73 connected to a rack (75)-and-pinion (77) device (
When the compression ratio P/Po is large, for example larger than 10, it may be advantageous to use two or more stages of each of the compression and expansion systems described in section 1 above. In that case the compression from Po to P will be carried out in two or more stages.
Alternatively, a two-stage compression and expansion can be achieved in a full jack mechanism, similar to that shown in
Following the storage of the primary energy input in the form of compressed air (point 1 above), the ItCAES produces mechanical energy by expanding the compressed gas. The produced energy can be either in the form of low-frequency (for example 1-300 cycles per minute) reciprocal motion, or as high-speed rotational motion (for example 200-5000 rpm). In most cases it is desirable to produce electrical energy as the final energy form after storage. Electrical energy is usually produced using electrical generators (for AC power) or dynamo machines (for DC power). Since both electrical generators and dynamo machines usually use high speed mechanical rotation as an energy input, it is desirable to produce high speed mechanical energy by the ItCAES, which can further be converted to either AC or DC power. Listed below are examples of the methods for the generation of rotational high-speed mechanical energy.
2.1. Fully Reversible Compression-Expansion.
The fully reversible compression-expansion can be applied when the form of the energy input to the system is the same as the form of the energy output, for example AC input-AC output, or DC input-DC output. All the methods listed under the point 1.1 (1.1.1 and 1.1.2) and 1.2 above (1.2.1, 1.2.2.1, 1.2.2.2, 1.2.2.3) can be used reversibly to both compress and expand gases, and therefore, to store and produce electrical energy (
In order to introduce a certain volume of compressed gas to the expansion unit, it is advantageous to remove from the unit the same amount of liquid. This can be done by either moving the piston in the hydraulic cylinder to remove liquid, or by using an auxiliary cylinder for the control of the volume of removed liquid.
2.2. ItCAES with Different Forms of Input and Output Energy
2.2.1. DC Input-AC Output
This variation of the ItCAES is particularly useful in the case of the storage of electrical energy generated from photovoltaic systems. The exemplary schematics view of the system is shown in
2.2.2. Low Speed Mechanical Input—AC Output
This system is of interest for the storage of wind-produced energy. A general representation of the prior art electro-mechanical systems in a wind turbine is shown in
From the above summary it can be seen that the rotational speed of the wind rotor fits well the speed of the hydraulic cylinder-based compression sub-unit of the ItCAES, while the rotational speed of the wind-based electrical generator fits well the hydraulic motor-based expander of the ItCAES. The energy conversion map in the complete wind turbine—ItCAES system is shown schematically in
During the wind turbine operation, there are four possible temporal scenarios:
Preferably the fluid connection between the hydraulic cylinders 162 and the hydraulic motor 164 is a liquid one. Therefore, the variation of the fluid force due to the periodic operation of the cylinders 162 can be smoothed by well-known methods in hydraulics means, such as by using a hydraulic accumulator 172. In the case of scenario 3 and 4 above, part or all of the energy driving the hydraulic motor 14, and therefore, the electrical generator, comes from the ItCAES 166. The energy of compressed air is converted to the energy of pressurized liquid in ItCAES 166. Then the pressurized liquid drives the hydraulic cylinders 74 and 76 (
Alternatively, the full-jack mechanism containing the cylinders 70, 72, 74, 76 and the full scissor jack mechanism 78 (
The conversions of the:
The conversion of mechanical wind energy to pressurized hydraulic energy and further to compressed air is carried out by using the combination of a crankshaft and a hydraulic cylinder as shown in
In the above text it was mentioned that the initial pressure of air entering the ItCAES is close to atmospheric. However, it is also possible to introduce to the ItCAES air with higher than atmospheric pressure, compressed by a compressor or other means.
Generally speaking, the systems described herein are directed to compressed air energy storage systems. Various embodiments and aspects of the disclosure will be described with reference to details discussed below. The following description and drawings are illustrative of the disclosure and are not to be construed as limiting the disclosure. Numerous specific details are described to provide a thorough understanding of various embodiments of the present disclosure. However, in certain instances, well-known or conventional details are not described in order to provide a concise discussion of embodiments of the present disclosure.
As used herein, the terms, “comprises” and “comprising” are to be construed as being inclusive and open ended, and not exclusive. Specifically, when used in the specification and claims, the terms, “comprises” and “comprising” and variations thereof mean the specified features, steps or components are included. These terms are not to be interpreted to exclude the presence of other features, steps or components.
As used herein, the term “operably connected to” means that the two elements are connected either directly or indirectly.
As used herein, the term “exemplary” means “serving as an example, instance, or illustration,” and should not be construed as preferred or advantageous over other configurations disclosed herein.
Unless defined otherwise, all technical and scientific terms used herein are intended to have the same meaning as commonly understood to one of ordinary skill in the art.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2015/050137 | 2/23/2015 | WO | 00 |
Number | Date | Country | |
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61943408 | Feb 2014 | US | |
62007602 | Jun 2014 | US |