The present invention relates to releasing compressed gas, and more particularly to rapidly releasing compressed gas to launch one or more projectiles.
For several years, Law Enforcement and similar agencies have used various compressed gas non-lethal weapons to gain control of suspects, quell riots, and save hostages. Some compressed gas launchers are configured as rifle type launchers and used a refillable compressed gas tank integrated with a valve system while pistol type launchers may use a disposable compressed gas cartridge, such as common disposable carbon dioxide cartridges or cylinders, e.g., 12 gram or 8 gram cylinders or cartridges.
However, often these devices do not provide rapid responses to activation and in many instances have to be pressure primed or pre-activated prior to use. This significantly reduces the effectiveness of these compressed gas non-lethal weapons.
The present invention advantageously addresses the above-identified needs, as well as other needs, by providing apparatuses for use in releasing compressed gas. Some embodiments include a source of compressed gas, a puncture pin, a driving mechanism positioned relative to the source of compressed gas, and a trigger mechanism. In operation of such embodiments, upon activation of the trigger mechanism the driving mechanism drives the source of compressed gas onto the puncture pin releasing the compressed gas from the source.
Other embodiments provide apparatuses for use in releasing compressed gas from a source. These embodiments include a source of compressed gas, a puncture pin, a driving mechanism positioned relative to the source of compressed gas, and a trigger mechanism. In operation of such embodiments, upon activation of the trigger mechanism the driving mechanism drives the puncture pin into the source of compressed gas releasing compressed gas from the source of compressed gas.
Some embodiments provide methods for use in releasing compressed gas from a source. These methods activate a trigger mechanism, cause a release of a driving mechanism, drive a source of compressed gas onto a puncture pin, and cause a release of the gas from the source. Still other embodiments provide methods for use in releasing compressed gas from a source that activate a trigger mechanism, cause a release of a driving mechanism, drive a puncture pin into a source of compressed gas, and cause a release of the gas from the source.
The above and other aspects, features and advantages of the present invention will be more apparent from the following more particular description thereof, presented in conjunction with the following drawings wherein:
The following description of the presently contemplated best mode of practicing the invention is not to be taken in a limiting sense, but is made merely for the purpose of describing the general principles of the invention. The scope of the invention should be determined with reference to the claims.
As used herein, the term “projectile system” or “projectile” or “non-lethal projectile” refers generally to the entire projectile apparatus of the various embodiments of the present invention that travels to a target. For example, at least with some embodiments contemplated herein, the projectile system or projectile at least includes a projectile body that contains a substance for delivery to the target. For example, this projectile body may be embodied as a capsule having a hollow volume within that contains the substance. This projectile body may be a variety of shapes, for example, the projectile body may be oblong, spherical or other shapes depending on the specific embodiment. In some embodiments, the projectile includes stabilizers or other aspects to provide a straighter or more accurate flight path. In some embodiments, the projectile body may be embodied as a stabilizer body, for example, which apparatus travels to the target.
The present embodiments provide methods and systems for use in rapidly opening and/or releasing compressed gas. In some implementations, the systems are employed with projectile launcher systems and apparatuses such that the rapid release of compressed gas is used to launch the projectiles from the launchers.
For several years, Law Enforcement and similar agencies have used various compressed gas non-lethal weapons to gain control of suspects, quell riots, save hostages, and other relevant uses. Some of these launchers used compressed gas to launch projectiles as described in U.S. Pat. Nos. 5,965,839; 6,393,992; 6,543,365; and 6,546,874. Some compressed gas launchers are configured as rifle type launchers and used a refillable compressed gas tank integrated with a valve system while pistol type launchers may use a disposable compressed gas cartridge such as the common disposable 12 gram carbon dioxide cartridge or cylinder. This apparatus, in various embodiments and variations, can be utilized with virtually all types of compressed gas and compressed gas containers.
The use to date of compressed gas launchers such as handheld pistols utilizing, for example, disposable compressed gas cartridges containing such gases as air, nitrogen, carbon dioxide, and the like has been very limited. One of the primary reasons is that some launchers require the puncturing of the disposable gas cartridge in a separate action before activating the launching of projectiles through, for example, the pulling of a trigger to launch the projectiles. This pre-puncturing operation or “gassing up” typically pressurizes pistol valve mechanisms so that gas from the punctured gas cartridge can flow to the trigger-valve assembly. This “gassing up” function is common to some paintball pistols on the market today. If the launcher was intended to be used as a defensive/offensive weapon, or a non-lethal weapon, this process of launcher “pre-pressurization” typically required the operator to puncture the cartridge first before launching. This is usually accomplished by some mechanical means prior to even knowing if or when the launcher was going to be utilized and before pulling the trigger to launch the projectiles.
One of the most common mechanical puncture methods used in compressed gas paintball launchers involves manually screwing a threaded knob up against the compressed gas cartridge forcing it into the puncture pin and seal assembly. This operation needed to be accomplished quickly before the gas leaked out from the cartridge. It usually takes several turns of the knob to accomplish this pre-pressurization. This “gassing-up” takes time, needs pre-planning, and typically if the launcher is not utilized relatively soon after the gassing-up, could require the operator to “de-gas” or depressurize the launcher and replace the punctured gas cartridge before needing the launcher in the future. Failure to “de-gas” the launcher could allow the gas pressure to leak out overtime, thus possibly putting the user in a position where he or she is unknowingly holding a launcher with substantially an empty gas cartridge and/or insufficient gas to launch the projectile. This two-step process of “pre-pressurization” before pulling the trigger or other initiating of launching is cumbersome, takes several seconds, typically requires two hands, and might place the user at risk in a defensive situation when reaction time is critical to the outcome.
The present embodiments provide, at least in part, gas cartridge puncture mechanism that is very quick acting and/or is integrated into a trigger mechanism of the launcher so that the trigger pull is one smooth action to allow operation of a point and launch compressed gas projectile launcher.
Some embodiments provide a quick action compressed gas cartridge puncture mechanism that is compact in design, simple in operation, and relatively low cost to manufacture. The launchers according to some implementations can be operated single handedly and typically triggered or activated with a single finger. The present cartridge puncture mechanisms can be employed in lethal, non-lethal and paintball launchers.
Some embodiments employ a non-integrated puncture mechanism that the user typically can operate with one hand to rapidly puncture the compressed gas cartridge through a movement of a button, lever or the like, and then substantially immediately activate the launching, such as through the pull of a launcher trigger, to launch one or more projectiles. Other embodiments provide integrated configurations where the operator pulls a trigger, operates a button, or moves a lever that results in both the puncturing of the gas cartridge, and actuation of the trigger mechanism that launches the projectiles. Some preferred embodiments make operation of a compressed gas launcher one simple step: pull a trigger, push a button, move a lever, or other such simple single step process. The single step launching provide an effective point and launch feature for the present embodiments, providing safer, more effective, and quicker response projectile launchers. Some embodiment can be integrated with the trigger function of many types of launchers currently on the market that use compressed gas.
When rapid release of the gas is needed, a trigger button, lever, slide or other means 106 is actuated to move away from the gas cartridge 102 and release the stored energy in the compressed spring 101 propelling the gas cartridge 102 into the fixed puncture pin assembly 107 with sufficient force to release the gas through and/or around the puncture pin. In some implementations, the puncture pin assembly additionally includes besides the puncture pin a seal that seals with the gas cartridge limiting and preferably preventing gas from escaping around the gas cartridge. Optionally, this embodiment can easily be integrated into existing launcher designs by adding the mechanical link 108 from the trigger mechanism 105 to the launcher trigger allowing actuation of the gas cartridge puncture mechanism coincidentally with the first launch of the launcher. Since the spring 101 is released and the gas cartridge is punctured on the initial activation, any subsequent shots of the launcher would have gas pressure already in place. The mechanical link 108 may move with each subsequent launching activation, however, the spring force would have already been released at the initial launching.
The trigger link can be implemented through one of many different designs to actuate the gas cartridge puncture mechanism of some present embodiments. The trigger link 108, for example, can include a button to release the spring mechanism; a levered wedge mechanism that forces a disposable compressed gas cartridge into a puncture pin; an explosive device to force the gas cartridge into a puncture pin and/or the puncture pin into the cartridge; or other relevant mechanisms can be used to puncture a sealed compressed cartridge. The compressed gas(es) and/or compressed liquid gas vapor flow through or around the puncture pin providing needed substantially instant pressure for substantially any number of relevant projectile launcher devices that employ gas pressure to operate. In these described embodiments, the triggers can include recessed balls or cylinders, levers, slides, buttons or other means of actuation. The parts can be fabricated, machined or molded by one skilled in the art from metals, plastics, polymers, fiber reinforced polymers, other suitable materials and/or combination of materials that can withstand the forces and gas pressures. The springs are commercially available from several sources such as McMaster-Carr of Elmhurst, Illinois, Century Spring of Los Angles, California or other sources. The compressed gas cartridges are commercially available from sources such as Leland Ltd of New Jersey. The puncture pins are commercially available from sources such as SpeedPaintBall of Taiwan, or can be custom fabricated by well known machining methods
The spring 203 can be loaded or compressed in some embodiments when installing the gas cartridge 201 by threading a spring tension knob 207 into the frame 205 and up against the spring assembly thereby compressing the spring(s) 203. The operator loads the gas cartridge 201 into the holder 202, sets the trigger 204 in an off position, and then screws in the spring tension knob 207 providing sufficient spring force that when released by actuation of the trigger assembly 204 causing a recess to align with the retaining sphere such that the retaining sphere moves into the recess releasing the gas cartridge and holder. The spring accelerates the gas cartridge 201 into the puncture pin 206 with sufficient force to puncture the cartridge 201 and release the compressed gas within. The present embodiments can be reloaded by simply unscrewing the spring tension knob 207, replacing the empty gas cartridge 201 with a full one, resetting the trigger 204 to the off position and screwing the spring tension knob in 207 to again add potential force to the holder 202 assembly. As depicted in
The mechanical link 208 may move with each subsequent shot but the force from spring 203 would already be released at the first shot. In a similar but alternate configuration of this embodiment, the spring 203 propels the puncture pin 206 into a fixed gas cartridge 201. The other components work in a similar fashion as described above.
The gas cartridge 303 is installed in a position close, and in some embodiments not touching, the fixed puncture pin 305. The trigger lever mechanism is fixed with the body or fixed surface, for example with a bolt, rivet, or other similar methods such that it is hinged or levered. When the trigger lever assembly 301 is actuated, the wedge 302 is forced against the gas cartridge 303 (or gas cartridge holder as described above) causing sufficient force to be applied to the cartridge that it moves toward and against the puncture pin 305 with sufficient force to puncture the gas cartridge 303. The wedge 302 may be attached to the trigger lever 301 or may be a separate part such as a small ball 307 (see
Optionally, the gas cartridge puncture mechanism 300 can easily be integrated into a projectile launcher system by cooperating and/or adding a mechanical link 308 from the trigger mechanism 301 to the launcher trigger allowing actuation of the gas cartridge puncture mechanism 300 coincidentally with a first launch of the launcher. Since the gas cartridge 303 is punctured on the first launch, subsequent shots of the launcher would have gas pressure already in place. The mechanical link 308 may move with each subsequent shot but the wedge 302 would remain in place behind the cartridge during and after the first and each subsequent shot.
Optionally, the gas cartridge puncture mechanism 300 can easily be integrated into a projectile launcher system by cooperating and/or adding a mechanical link 308 (not shown in
In a similar but alternate configuration of this embodiment, the wedge 302 or ball 307 forces the puncture pin 305 into a fixed gas cartridge 303. The other components work in a similar fashion as described above.
Additional activations of the trigger link mechanism 924 cause additional releases of portions of the gases into the barrel, such as through a valve mechanism and sear common to paintball launchers (not shown). The additional releases of portions of the gas propel one or more additional projectiles from the barrel. The additional activations of the trigger link mechanisms 924, however, typically do not cause additional release of gas from the cartridge in some embodiments as the gas flows from the cartridge into value mechanism upon the initial puncturing.
The present embodiments allow for a rapid puncturing of the disposable gas cartridge to quickly release the gas, thus enabling substantially instant use of the launching device utilizing a source of compressed gas. Some embodiments can also be used to quickly actuate non-disposable (refillable) compressed gas cartridges by simply replacing the puncture pin with a non-piercing pin to actuate the pin valve on refillable gas cartridges. The present embodiments therefore allow for rapid actuation or triggering of compressed gas cartridges, bottles, cylinders and the like, and preferably substantially all compressed gas cartridges, bottles, and the like whether they are disposable or refillable. In some embodiment, a pre-loaded trigger-spring mechanism is utilized to drive a disposable compressed gas cartridge into a puncture pin, quickly releasing pressure.
The gas cartridge puncture mechanisms of the present embodiments can be implemented into many different types of launchers, such as launchers for the paintball market, non-lethal launchers, and other relevant launchers. Typically, previous gas propelling launchers utilize some form of slow acting threaded screw or other type of manual force mechanism generally requiring two hands to initiate a puncturing of the gas cartridge to release the gas prior to preparing to use the launcher for propelling projectiles. Some present embodiments, however, alternatively employ a spring assisted, lever actuated and/or explosive actuated puncture mechanism that results in a low cost, highly reliable, single-handed, quick action gas cartridge puncture mechanism. These embodiments do not require pre-puncturing of the gas cartridge before the time that the launcher is needed. Further, the puncture mechanisms of the present embodiments can also be utilized with at least some of the compact launcher systems described in co-pending U.S. Provisional Patent Application No. 60/570,548, filed May 12,2004, entitled COMPACT PROJECTILE LAUNCHERS FOR PERSONAL DEFENSE, and U.S. patent application Ser. No. ______ filed May 12, 2005, entitled COMPACT PROJECTILE LAUNCHER to Edward Vasel.
While the invention herein disclosed has been described by means of specific embodiments and applications thereof, numerous modifications and variations could be made thereto by those skilled in the art without departing from the scope of the invention as set forth in the claims.
The present application claims priority to U.S. Provisional Patent Application No. 60/570,549, filed May 12, 2004, by Vasel, et al., entitled “QUICK ACTIONCOMPRESSED GAS CARTRIDGE PUNCTURE MECHANISM.”
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US05/16657 | 5/12/2005 | WO | 11/10/2006 |
Number | Date | Country | |
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60570549 | May 2004 | US |