This application claims priority to, and the benefit of, India Patent Application No. 202241034027 (DAS CODE: F0B2), filed Aug. 10, 2022, and titled “COMPRESSED GAS CYLINDER ACTUATION DEVICE,” which is incorporated by reference herein in its entirety for all purposes.
The present disclosure generally relates opening gas cylinders and, more specifically, to opening compressed gas cylinders.
Aircraft survival systems such as passenger emergency evacuation slides and life support oxygen systems use the pressurized gas stored in cylinders. Currently, compressed gas cylinders use a valve module that is directly assembled to the cylinder that allows the compressed gas to exit the cylinder. The valve may also be used to fill the cylinder with gas. However, the valve is prone to leaking air from the cylinder over time. Additionally, the valve is generally attached to the cylinder using a threaded interface and a static seal at the threaded interface that may be prone to leaking over time. Currently, regular maintenance is scheduled to overhaul and maintain the cylinder and valve including refilling the cylinder to compensate for the gas that has leaked. Maintenance may further involve replacing the static seals with new static seals. This maintenance increases the down time and cost of the compressed gas cylinders.
An actuator for opening a hermetically sealed cylinder is disclosed herein. The actuator includes an actuation chamber configured to receive pressurized gas, the actuation chamber at least partially defined by a top wall and a bottom wall, a cutter body disposed within the actuation chamber between the top wall and the bottom wall, the cutter body including a top portion and a bottom portion, a cutting edge extending from the bottom portion of the cutter body, and a spring disposed between the top portion of the cutter body and the bottom wall of the actuation chamber.
In various embodiments, the actuation chamber is further defined by a sidewall extending from the top wall to the bottom wall and circumferentially around the cutter body and the top portion of cutter body contacts the sidewall of the actuation chamber. In various embodiments, the actuator for opening a hermetically sealed cylinder further includes an O-ring disposed circumferentially around the top portion of the cutter body and between the top portion of the cutter body and the sidewall of the actuation chamber. In various embodiments, the actuator for opening a hermetically sealed cylinder further includes a leak vent fitting extending through the sidewall and into the actuation chamber.
In various embodiments, the spring is configured to move from an uncompressed state to a compressed state in response to the cutter body moving in a first direction. In various embodiments, the cutter body moves in the first direction in response to a force exerted on the top surface of the cutter body. In various embodiments, the actuator for opening a hermetically sealed cylinder further includes a second cutting edge extending from the bottom portion of the cutter body, the second cutting edge separated from the cutting edge by a distance.
Also disclosed herein is a system including a cylinder having an opening, a fracture disk coupled to the cylinder and over the opening, and an actuator configured to break the fracture disk. The actuator includes an actuation chamber configured to receive pressurized gas, the actuation chamber is partial defined by a top wall and a bottom wall, a cutter body disposed within the actuation chamber between the top wall and the bottom wall, the cutter body including a top portion and a bottom portion, a cutting edge extending from the bottom portion of the cutter body and configured to break the fracture disk in response to moving in a first direction, and a spring disposed between the top portion of the cutter body and the bottom wall of the actuation chamber.
In various embodiments, the actuation chamber is further defined by a sidewall extending from the top wall to the bottom wall and circumferentially around the cutter body and the top portion of cutter body contacts the sidewall of the actuation chamber. In various embodiments, the actuator further includes an O-ring disposed circumferentially around the top portion of the cutter body and between the top portion of the cutter body and the sidewall of the actuation chamber.
In various embodiments, the system further includes a pressure cartridge disposed adjacent the actuator, the pressure cartridge configured to force pressurized gas into the actuation chamber. In various embodiments, the spring is configured to move from an uncompressed state to a compressed state in response to the pressurized gas in the actuation chamber moving the cutter body in the first direction. In various embodiments, the actuator further includes a second cutting edge extending from the bottom portion of the cutter body, the second cutting edge separated from the cutting edge by a distance. In various embodiments, the cylinder holds a second pressurized gas and the actuator further includes a gas outlet to vent the second pressurized gas from the cylinder in response to the fracture disk being broken.
Also disclosed herein is a system including a cylinder having an opening, a fracture disk coupled to the cylinder and over the opening, and an actuator configured to break the fracture disk. The actuator includes an actuation chamber configured to receive pressurized gas, the actuation chamber is partial defined by a top wall and a bottom wall, a cutter body disposed within the actuation chamber between the top wall and the bottom wall, the cutter body including a top portion and a bottom portion, a central stem extending through the cutter body and contacting the fracture disk, a cutting edge extending from the bottom portion of the cutter body and configured to break the fracture disk in response to moving in a first direction, and a spring disposed between the top portion of the cutter body and the bottom wall of the actuation chamber.
In various embodiments, the actuator further includes a second cutting edge extending from the bottom portion of the cutter body, wherein there is a distance between the cutting edge and the second cutting edge. In various embodiments, the central stem further extends between the cutting edge and the second cutting edge. In various embodiments, the actuator further includes a compression spring disposed between the central stem and the top wall of the actuation chamber.
In various embodiments, the fracture disk further includes a notch formed in a bottom surface of the fracture disk, the notch configured to be inline with the cutting edge. In various embodiments, the cutter body is configured to move independent of the central stem.
The foregoing features and elements may be combined in any combination, without exclusivity, unless expressly indicated herein otherwise. These features and elements as well as the operation of the disclosed embodiments will become more apparent in light of the following description and accompanying drawings.
The subject matter of the present disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. A more complete understanding of the present disclosure, however, may best be obtained by referring to the following detailed description and claims in connection with the following drawings. While the drawings illustrate various embodiments employing the principles described herein, the drawings do not limit the scope of the claims.
The following detailed description of various embodiments herein makes reference to the accompanying drawings, which show various embodiments by way of illustration. While these various embodiments are described in sufficient detail to enable those skilled in the art to practice the disclosure, it should be understood that other embodiments may be realized and that changes may be made without departing from the scope of the disclosure. Thus, the detailed description herein is presented for purposes of illustration only and not of limitation. Furthermore, any reference to singular includes plural embodiments, and any reference to more than one component or step may include a singular embodiment or step. Also, any reference to attached, fixed, connected, or the like may include permanent, removable, temporary, partial, full or any other possible attachment option. Additionally, any reference to without contact (or similar phrases) may also include reduced contact or minimal contact. It should also be understood that unless specifically stated otherwise, references to “a,” “an” or “the” may include one or more than one and that reference to an item in the singular may also include the item in the plural. Further, all ranges may include upper and lower values and all ranges and ratio limits disclosed herein may be combined.
An actuation device for opening a hermetically sealed compressed gas cylinder is disclosed herein. The hermetically sealed compressed gas cylinders may be used aboard aircraft with inflatable evacuation slides, inflatable life rafts, and oxygen systems, among other uses. Accordingly, storage of the hermetically sealed compressed gas cylinder is designed for maximum service life with little to no leakage. The hermetically sealed compressed gas cylinder, in various embodiments, utilizes a welded construction including a thin metallic fracture disk, or diaphragm, to seal the cylinder. The fracture disk may be fusion or cold welded to the cylinder, in various embodiments. Gas is released from the compressed gas cylinder in response to the fracture disk being broken or opened. This reduces the need for or eliminates the static non-metallic seal that is commonly used in compressed gas cylinders aboard aircraft, exhibiting little to no leakage and reducing the need for or eliminating the use of elastomeric seals. In various embodiments, the hermetically sealed compressed gas cylinder may be filled from a port in the bottom of the cylinder or similar method. The port may be designed such that the cylinder is sealed after being filled.
In various embodiments, the actuation device disclosed herein uses a solenoid operated pressure cartridge to operate a cutter having a knife edge interface. In various embodiments, the cutter is assembled inside a manifold that is connected to the hermetically sealed compressed gas cylinder. In various embodiments, the cutter knife edge is initially located a distance away from the fracture disk. In various embodiments, the cutter knife edge is pushed toward the fracture disk in response to pressurized gas being released from the pressure cartridge by the solenoid. This ruptures the fracture disk and allows the gas in the hermetically sealed compressed gas cylinder to flow out.
As the size of the hermetically sealed compressed gas cylinder increases, the diameter of the fracture disk may increase. This may introduce a higher stress on the fracture disk causing the fracture disk to bulge or bow outward. In various embodiments, the actuation device may include a stem that interfaces with the fracture disk and counteracts the bulge of the fracture disk. In various embodiments, the stem may be spring loaded.
Referring now to
Actuation device 100 includes a pressure cartridge 110 and a manifold 112, where the manifold 112 is connected to the pressurized cylinder 102. In various embodiments, manifold 112 is threaded onto pressurized cylinder 102.
Pressure cartridge 110 includes a fill valve 114, a pressure cavity 116, a pressure sensor 118, a spring 120, an air gap 122, a plunger 124, a bottom wall 126 (e.g., in the negative y-direction), and an upper wall 127 (e.g., in the positive y-direction). Fill valve 114 may be used to introduce air into pressure cavity 116 and pressurize the air in pressure cavity 116. In various embodiments, fill valve 114 may be a Schrader type valve. In various embodiments, fill valve 114 may be another type of valve used to fill a pressurized space, such as pressure cavity 116. Pressure sensor 118 monitors the air pressure in pressure cavity 116 and provides an indication of the readiness of actuation device 100 for use. In various embodiments, pressure sensor 118 may be a microelectromechanical system (MEMS) sensor, though other types of pressure sensors are contemplated. Spring 120 provides a downward force (e.g., the negative y-direction) on plunger 124, pressing plunger 124 onto bottom wall 126 thereby sealing pressure cartridge 110. Air gap 122 is formed between plunger 124 and upper wall 127.
Manifold 112 includes an actuation chamber 130, a leak vent fitting 132, a compression spring 134, a cutter body 136, one or more cutting edges 138, and an air outlet 140 within a manifold body. Pressurized air flows into actuation chamber 130 from pressure cartridge 110 through air channel 128. The pressurized air exerts a downward force (e.g., in the negative y-direction) on cutter body 136, thereby compressing compression spring 134 and pushing the one or more cutting edges 138 through fracture disk 108. Pressurized air in pressurized cylinder 102 exerts an upward force (e.g., in the y-direction) on cutter body 136, opening air outlet 140, and allowing the pressurized air from pressurized cylinder 102 to flow out air outlet 140. An O-ring seal 137 may be placed around cutter body 136 to seal actuation chamber 130 and prevent air from leaking between manifold body 142 and cutter body 136.
Leak vent fitting 132 decreases the chance of an inadvertent actuation of cutter body 136 by venting gasses that are leaked into actuation chamber 130 from pressure cartridge 110. Leak vent fitting 132 vents air from actuation chamber 130 in response to the air being below an actuation pressure Pa. When pressure cartridge 110 is in the closed state, air may leak into actuation chamber 130 and leak vent fitting 132 may vent the air after reaching a leak pressure Pi but before reaching the actuation pressure Pa. That is, leak vent fitting 132 is able to vent air slowly entering actuation chamber 130. When pressure cartridge 110 is in the open state, leak vent fitting 132 may vent air but not quick enough to keep the air pressure in actuation chamber below actuation pressure Pa. That is, pressurized air quickly fills actuation chamber 130 in response to pressure cartridge being activated.
Cutting edges 138 are separated from one another by a distance d2. In various embodiments, distance d2 may be about 1 cm (about 0.394 inch) to about 5 cm (about 1.97 inches), and more specifically, about 2 cm (about 0.787 inch) to about 4 cm (about 1.57 inches). In various embodiments, distance d2 may be a percentage of d1 where d2 is about 10% to about 30% of d1, and more specifically, about 15% to about 20% of d1. Cutting edges 138 are separated from fracture disk 108 a distance d3 (e.g., in the y-direction). Distance d3 may be about 0.5 cm (about 0.197 inch) to about 5 cm (about 1.97 inches), and more specifically, about 1 cm (about 0.394 inch) to about 2 cm (about 0.787 inch). Distance d3 lessens the chances of cutting edges 138 inadvertently puncturing, or breaking, fracture disk 108. Compression spring 134 further lessens the chances of cutting edges 138 inadvertently puncturing fracture disk 108.
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Actuation device 400 further includes a central stem 450 extending through cutter body 136 and in between cutting edges 138 to counteract any bulging that may occur in fracture disk 408. Central stem 450 includes a bottom portion 450a that is in contact with an upper surface of fracture disk 408. Central stem 450 further includes an upper portion 450b that is in contact with a spring 452. Spring provides a downward force (e.g., in the negative y-direction) on central stem 450 causing central stem 450 to exert a downward force (e.g., in the negative y-direction) on fracture disk 408. An O-ring seal 437 may be placed between central stem 450 and cutter body 136 to seal actuation chamber 130 and prevent gas from leaking through during actuation.
Benefits, other advantages, and solutions to problems have been described herein with regard to specific embodiments. Furthermore, the connecting lines shown in the various figures contained herein are intended to represent exemplary functional relationships and/or physical couplings between the various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in a practical system. However, the benefits, advantages, solutions to problems, and any elements that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as critical, required, or essential features or elements of the disclosure. The scope of the disclosure is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular is not intended to mean “one and only one” unless explicitly so stated, but rather “one or more.” Moreover, where a phrase similar to “at least one of A, B, or C” is used in the claims, it is intended that the phrase be interpreted to mean that A alone may be present in an embodiment, B alone may be present in an embodiment, C alone may be present in an embodiment, or that any combination of the elements A, B and C may be present in a single embodiment; for example, A and B, A and C, B and C, or A and B and C. Different cross-hatching is used throughout the figures to denote different parts but not necessarily to denote the same or different materials.
Systems, methods and apparatus are provided herein. In the detailed description herein, references to “one embodiment,” “an embodiment,” “various embodiments,” etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described. After reading the description, it will be apparent to one skilled in the relevant art(s) how to implement the disclosure in alternative embodiments.
Numbers, percentages, or other values stated herein are intended to include that value, and also other values that are about or approximately equal to the stated value, as would be appreciated by one of ordinary skill in the art encompassed by various embodiments of the present disclosure. A stated value should therefore be interpreted broadly enough to encompass values that are at least close enough to the stated value to perform a desired function or achieve a desired result. The stated values include at least the variation to be expected in a suitable industrial process, and may include values that are within 10%, within 5%, within 1%, within 0.1%, or within 0.01% of a stated value. Additionally, the terms “substantially,” “about” or “approximately” as used herein represent an amount close to the stated amount that still performs a desired function or achieves a desired result. For example, the term “substantially,” “about” or “approximately” may refer to an amount that is within 10% of, within 5% of, within 1% of, within 0.1% of, and within 0.01% of a stated amount or value.
Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f) unless the element is expressly recited using the phrase “means for.” As used herein, the terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be understood that any of the above described concepts can be used alone or in combination with any or all of the other above described concepts. Although various embodiments have been disclosed and described, one of ordinary skill in this art would recognize that certain modifications would come within the scope of this disclosure. Accordingly, the description is not intended to be exhaustive or to limit the principles described or illustrated herein to any precise form. Many modifications and variations are possible in light of the above teaching.
Number | Date | Country | Kind |
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202241034027 | Jun 2022 | IN | national |