The invention generally relates to compressed gas-powered guns and more specifically to guns for firing rigid plastic or metallic spherical pellets such as airsoft pellets.
Airsoft guns typically fire rigid plastic spherical pellets that are for instance 6 mm in diameter and are typically used for target practice and in mock war games.
Compressed gas-powered guns for the firing of pellets have long been used, generally for the firing of pellets in semi automatic (single pellet fire for each trigger pull), fully automatic (a sequence of rapidly fired pellets being fired while the trigger is held down), or a simultaneous acceleration of multiple pellets in a blast.
In general, airsoft guns have been designed with a modular approach. A separate removable reservoir is used to store gas, compressed to a liquid state, for propulsion. This separate removable reservoir may also include a spring loaded magazine for feeding pellets as a convenient means to reload both propellant and pellets when this assembly is replaced. A significant drawback of this common approach is that the separate propellant reservoir may decrease in temperature rapidly as the gun is fired as heat is required to achieve the phase change necessary to provide compressed gas in what is a single component two-phase pressure system. Generally the heat capacity of the replaceable vessel is not very high and its small surface area does not provide very much area to absorb heat from the environment which results in a rapid drop in temperature of the propellant and a subsequent reduction in saturation pressure of the two-phase propellant system being employed. Typically gas-powered airsoft guns, employing a 2 phase single component pressure system, will operate at the saturation pressure present in the single 2 phase propellant reservoir.
Furthermore the typical removable gas reservoir tends to be received in a sleeve like feature of the gun which will further inhibit the reservoir's ability to absorb heat from the environment via convection.
The typical means to solve this issue of a rapidly cooling source of inconsistent pressure, is to attach an externally regulated pressure source to provide consistent high volumes of propellant. The downside of this approach is that it requires a considerable additional cost of a large pressure vessel and modular regulator and it also requires the use of a hose to conduct gas to the gun which can be cumbersome.
Another draw back of conventional airsoft guns is the poor trigger feedback compared to guns with combustion ammunition.
An object of the invention is to provide a compressed gas gun which has consistent firing performance.
Another independent object of the invention is to provide a compressed gas gun which has a good tactile feedback.
Another independent object of the invention is to provide a compressed gas gun which allows to control a pattern of dispersion of pellets.
Yet another independent object of the invention is to provide a compressed gas gun which has a high rate of automatic fire.
It is advantageous to provide a compressed gas gun which is economical to produce.
It is advantageous to provide a compressed gas gun which is robust and reliable.
It is advantageous to provide a compressed gas gun which is easy to operate and maintain.
Different objects of the invention have been achieved by the different independent claims. Dependent claims define various advantageous embodiments of the invention.
Disclosed herein is a compressed gas gun comprising a chassis, a pellet firing assembly including a breech and a slidable bolt mounted in the chassis, a valve assembly mounted in the chassis, a barrel assembly comprising a barrel, a grip for holding the gun, a trigger assembly comprising a trigger, and a magazine receiver for holding a removable magazine for storing pellets.
According to a first aspect, the compressed gas gun further comprises:
According to a second aspect, the slidable bolt comprises a bolt nose, a central bolt passage extending through the bolt nose, and a rear bolt chamber fluidly connected to the central bolt passage, the bolt nose comprising bolt nose outlets fluidly connected to the central bolt passage for the passage of propellant gas from a rear end of the bolt through the rear bolt chamber to a breech chamber of the breech.
According to a third aspect, the valve assembly comprises a slidable valve spool engageable by a trigger linkage, the valve spool having a first seal engaging in a fixed first sealing bore on a rear end and a second seal engaging a fixed second sealing bore on a forward end, the first and second seals having the same diameter, wherein the valve spool further comprises a third seal downstream of the second seal and having a slightly larger diameter than the first and second seal, the third seal configured to engage a third sealing bore when the second seal disengages the second sealing bore configured to provide tactile feedback on the trigger of a firing action.
According to a fourth aspect, the compressed gas gun further comprises a pellet dispersing nozzle mounted on an end of the barrel, a barrel bore of the barrel comprising a widening shoulder proximal said end of the barrel on which the pellet dispersing nozzle is mounted, the pellet dispersing nozzle comprising a slightly inwardly constricting tapered bore which is configured to deflect the pellets to increase their dispersion.
According to a fifth aspect, the breech comprises a breech chamber configured to receive a plurality of pellets therein forming spaces therearound for flow of propellant gas towards the barrel bore, an end of the breech chamber interfacing with the barrel bore comprising a detent spring retaining the pellet in the breech chamber with a predefined spring force.
In an advantageous embodiment, the propellant gas storage reservoir and the expansion chamber are bounded by walls of the chassis, the propellant gas storage reservoir refillable through a propellant fill valve accessible by an operator.
In an advantageous embodiment, the propellant fill valve is positioned on and extends through one of said walls of the chassis, preferably a top wall of the chassis.
In an advantageous embodiment, the pressure regulator is adjustable.
In an advantageous embodiment, the chassis has a generally prismatic shape made of an extruded and machined part.
In an advantageous embodiment, the chassis is made of an extruded and machined aluminium part.
In an advantageous embodiment, the barrel assembly, grip, trigger, and magazine receiver are assembled and fixed to the chassis.
In an advantageous embodiment, the bolt comprises an inclined bolt nose tip facing slightly downwardly and forwardly configured to push pellets from the magazine to the breech chamber.
In an advantageous embodiment, the valve assembly comprises a fixed piston comprising a piston probe sealingly insertable in the central bolt passage configured to seal the central passage to block the flow of propellant gas to the breech chamber when the bolt is in a rearward position, and the piston probe configured to disengage the bolt passage when the bolt is in a forward position allowing propellant gas to flow through to the breech chamber.
In an advantageous embodiment, the the constricting tapered bore has a non-axisymmetric shape, or an outlet of the constricting tapered bore has a non-axisymmetric shape, or both the constricting tapered bore and the outlet have a non-axisymmetric shape, configured to disperse pellets propelled out of the barrel in an obround target area.
In an advantageous embodiment, the detent spring comprises or consists of a generally U-shaped spring wireform.
In an advantageous embodiment, the magazine receiver comprises a spring magazine retention element fixed to a side wall of the magazine receiver, the spring magazine retention element having a V shaped finger extending through an orifice in the side wall and configured to engage in a magazine retention window or notch in the side of the magazine.
In an advantageous embodiment, the spring magazine retention element comprises or consists of a stamped and formed spring sheet metal.
In a variant, the compressed gas gun may comprise an external gas supply.
The external gas supply may comprise a bulk storage bottle containing a compressed CO2 or HPA (high pressure air) system worn on a belt or backpack and connected to the compressed gas gun with a hose. Alternatively, the external gas supply may comprise a compressed gas cylinder removably mountable within or onto the chassis, or in the grip of the gun.
In an embodiment, the compressed gas gun comprises an expansion chamber and the external gas supply is connected directly to the expansion chamber to feed gas into the expansion chamber.
The foregoing and additional objects, features, and advantages of the present invention will become more readily apparent from the following detailed description of preferred embodiments, made with reference to the accompanying figures, in which:
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The chassis 1 may advantageously have a generally prismatic shape. In a preferred embodiment the chassis may be made of a machined extruded aluminum part. The barrel assembly 7, grip 15, trigger 30, and magazine receiver 14 are attached to the chassis.
The compressed gas gun further comprises a refillable propellant gas storage reservoir 11 within the chassis 1 for storing a propellant gas, preferably partially compressed to a liquid state, refillable through a propellant fill valve 110 mounted on a wall of the chassis bounding the propellant gas storage reservoir 11 accessible by an operator. In an advantageous embodiment, the propellant fill valve is conveniently positioned on a top wall of the chassis for easy access by an operator to fill the propellant gas storage reservoir 11.
The propellant gas may for instance be butane or propane. Other compressed gases may be used as a propellant, such as nitrogen, argon, carbon dioxide, or air. Mixtures of the aforementioned gases may also be used as a propellant gas.
The compressed gas gun further comprises an expansion chamber 13 formed within the chassis, connected to the gas storage reservoir 11 via an adjustable pressure regulator 12 for storing expanded gas supplied from the gas storage reservoir 11 at a stable pressure.
In variants, an external gas supply instead of, or in addition to the gas storage reservoir 11 in the chassis 1, may be fed directly into the propellant gas storage reservoir 11, or directly into the expansion chamber 13, or in the pneumatic path upstream of the valve assembly 4.
The external gas supply may include a bulk storage bottle containing a compressed CO2 or HPA (high pressure air) system worn on a belt or backpack and connected to the compressed gas gun with a hose to convey gas to the gun. In embodiments, the external gas supply may include a pressure regulation system and be connected directly to the expansion chamber to feed gas into the expansion chamber 13. Alternatively, the external gas supply may be connected to the expansion chamber via the pressure regulator 12 mounted in the chassis 1.
In a variant, a propellant gas may be supplied by a compressed gas cylinder removably mounted within or on the chassis. In an embodiment, the compressed gas cylinder may be a disposable gas cylinder for instance with an opening that is pierced when it is mounted into the gun, said gas cylinder connected to the pressure regulator 12 mounted in the chassis and supplying gas into the expansion chamber 13.
The valve assembly 4 may be actuated by pulling the trigger 30 to admit propellant gas through a flow valve core 45 into the pellet firing assembly 6 of the compressed gas gun.
The propellant gas storage reservoir 11 is thermally well connected to the major body of the compressed gas gun formed by the chassis 1 which in turn is surrounded by the air in the environment, thus allowing the propellant gas storage reservoir to effectively absorb heat from the environment.
Pellets 50 loaded from a removable spring loaded magazine 50a feed upwards into the pellet firing assembly 6.
When the trigger is pulled, a component in trigger assembly 3 actuates a valve assembly 4 which releases compressed propellant gas into the pellet loading assembly 6 which accelerates pellets from the magazine 50a through the barrel assembly 7.
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A pellet loading assembly 6 receives compressed gas from valve assembly 4 which loads and applies pressurized gas to spherical pellets to load and accelerate them through barrel assembly 7.
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As pellets enter the breech passage 630 and enter into the breech, a bolt nose 620 on the forward end of the bolt 62 has an inclined bolt nose tip 624 which faces slightly downwardly to deflect pellets coming up from the magazine forward into the breech 63. Pellets continue to advance forwards into the breech into a breech chamber 631 until the first pellet is stopped at a detent spring 67, which in an advantageous embodiment comprises or consists of a spring metal U-shaped wireform, which prevents the first pellet from exiting the breech.
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As the valve spool 40 further travels forward, a third seal 404 engages a third sealing bore 404a that is larger than the first sealing bore 402a that first seal 402 is sealed upon. The forward face of the larger forward third sealing bore being connected to atmospheric pressure via a passage 401 through the center of the valve spool 40.
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A small difference in diameters between, larger third sealing bore 404a, and smaller first sealing bore 402a, are carefully chosen to result in a net force acting on valve spool 40 when it is pressed into it's fully open state which partially opposes the biasing force exerted by return spring 405 which provides a tactile trigger response which decreases the force required to actuate the valve spool 40 via the trigger assembly.
When the valve spool moves from its closed state (i.e. with first and second seals 402 and 403 engaged) to its open state (i.e. with first and third seals 402 and 404 engaged) a sharp decrease in the force required to depress valve spool 40 and compress spring 405 occurs. The abrupt change in force required to further compress spring 405 results in a tactile response when the user pulls the trigger which is desirable because it is an ergonomic way to indicate to the user when they have changed the state of the valve assembly.
In the opposite direction, trigger being released, valve spool 40 moves to its closed state, resulting in an abrupt increase in force applied to the trigger.
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The bolt central passage 622 being smaller than the diameter of the rear bolt chamber 621 results in a net forward force when gas pressure acts upon the interior of the rear bolt chamber which urges the bolt 62 forwards compressing bolt return spring 629.
As the bolt 62 moves forwards, the inclined bolt nose 620 shears across the breech passage 630 which blocks the passage and prevents further feeding of pellets 50.
When bolt 62 pushes fully forward against breech 63, bolt passage 622 slides off of piston probe 482 which unblocks the bolt passage 622.
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At high gas flow rates, the excess flow valve core 45 is pushed forwards until a fifth seal 455 pushes into a fifth seal seat 483 thereby stopping the flow of gas out of valve assembly 4.
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When valve core chamber 456 depressurizes the static pressure acting to hold flow valve core 45 forwards dissipates and valve core return spring 454 pushes flow valve core 45 into it's open state.
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In the received position.
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When fired pellets clear the widening shoulder 710 in the barrel 71 they will begin to deviate from a straight path aligned with the center axis 711 of the barrel. Along the length of the enlargened bore section 712 from the widening shoulder 710 the pellets randomly deviate from a straight path collinear from the central axis of the barrel before they enter in the dispersing nozzle 80 and may impinge upon a gentle constricting taper 800 inside of nozzle 80 which tends to further deflect the path of an individual pellet such that it achieves a significantly broader spread than would be accomplished without a deflection after the pellet clears the widening shoulder, or exits a barrel with a constant diameter without a shoulder. The taper has a gently reducing diameter or cross-sectional surface area in the direction of projectile displacement to deflect pellets deviating from the barrel bore centreline exiting the enlargened bore section 712. The spread provided by the angle of the constricting taper 800 could be changed to provide a nozzle of a different degree of spread. In an embodiment, the constricting taper may have an axisymmetric shape. Other shapes that constrict towards the outlet of the nozzle could also be used.
Generally speaking the natural dispersion of pellets as they depart from the end of a barrel, or barrel shoulder will be smaller than the intentional taper angle machined into the nozzle taper 800.
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The nozzle 80 can be mounted in different rotational positions, in particular horizontal and vertical positions so that the user may select from a horizontally dispersed obround pattern, useful for striking multiple targets arrayed in the horizontal axis, or a vertically dispersed obround pattern useful for striking a target that is taller than it is wide.
The compressed gas gun of embodiments of the invention has many improvements over the prior art including: an integrated design which can carry onboard a useful quantity of propellant and pellets, which does not require the use of an external pressure source; an integrated thermal design which can rapidly provide heat to the onboard pressure source, preferably a two-phase liquid gas propellant; an internal pressure regulator which can stabilize operating pressure despite changes in operating temperature of the gun; an internal breech arrangement which can rapidly, individually, accelerate pellets at a high rate of fire giving the impression of a shotgun like blast.
A breech chamber located at the rear end of the barrel may be configured to fire multiple pellets in either one group with multiple pellets being accelerated through the barrel at one time, or the breech may be configured to load and fire pellets in rapid succession with only one pellet being accelerated at a time down the barrel in a short burst of pellets fired at very high frequency typically in the 100 rounds per second or higher. This rate of fire tends to be so high that the firing of a load of 10 pellets appears to be fired as a single burst rather than a fully automatic sequence of pellets.
An arrangement of a storage reservoir, preferably for storing a two-phase compressed gas-liquid charge, that has a highly heat conductive connection to much of the total surface area of the gun via conductive materials such as aluminum. Preferably the storage reservoir is integrated into a continuous extrusion which forms the main chassis of the gun which provides a large surface area to provide heat absorption via convection heat transfer to the environment and a high heat capacity in the mass of the chassis and attached components which may also be thermally junctioned to the chassis to provide further heat capacity and improve access to surface area for heat absorption from the environment.
Typically the use of a two-phase compressed gas supply requires considerable input of heat as the gun is fired multiple times to provide heat to evaporate the liquid phase of the propellant charge. It is advantageous to have a large heat sink to provide heat capacity and increased surface area to provide heat to the liquid phase of the propellant charge to provide heat for sustained fire.
A two-phase (liquid. gas) pressure supply is a convenient means to provide compact pressure supply without requiring the very high pressures typical of an single phase ideal gas supply.
A pressure regulator supplying gas to a second stage lower pressure gas reservoir to supply the firing pneumatics of the gun. Both of these chambers being integral to the main chassis of the gun to supply a high amount of heat capacity on the material of the chassis and well thermally connected surface area to absorb heat from the environment.
While it is preferable to supply the gun from an integrated two-phase pressure supply, an external gas supply, either unregulated two-phase, regulated two-phase, or regulated single phase pressure source, could be connected to the gun to supply pressure to provide a large volume of propellant for long periods of sustained fire or otherwise improved fire capability.
An arrangement of valves supplies propellant to the pneumatic action of the gun and also provides a tactile force feedback to the trigger so the user may feel a tactile “break” in the trigger when it is pulled to actuate the gun and a tactile sense to feel when the pneumatics have reset as the trigger is released. Previous implementations of pneumatic trigger valves have usually required more complex mechanisms to provide a tactile sense of a trigger break or they would have a indeterminate tactile trigger response which is less desirable.
Pellets are received from a removable spring loaded magazine which feeds pellets into a breech which may hold one or more, typically 10 pellets, which are rapidly introduced into the barrel and accelerated with gas pressure. The breech can be easily configured for accelerating multiple pellets simultaneously to achieve lower muzzle velocity, or configured
to accelerate pellets one at a time through the barrel in very rapid succession to achieve higher muzzle velocity.
The removable magazine is retained with a sheet metal spring which biases a form into a rectangular hole cut into the side of the magazine such that the user does not need to actuate a mechanism with a separate motion in order to remove the magazine. Extraction of the magazine can be accomplished with a deliberate downwards pull on the magazine. The sheet metal retention spring is adjustable in placement via a screw in a slotted mounting hole and tension adjustable through the addition of accessory leaf springs.
The shape of the front of the breech dimensioned and provided with a detent feature to hold pellets at the barrel entry until the previous pellet has been accelerated and discharged at which point the next pellet is admitted into the barrel to provide a means to provide high muzzle velocity at relatively low breech pressure commanded by a single trigger pull to discharge a complete burst.
A second sprung detent feature placed partially down the barrel, instead of at the barrel's entry, provides a stronger backspin to each pellet allowing the use of more durable, lower friction materials in this backspin feature, while providing a strong backspin effect to create lift via the Magnus effect for lifting heavier pellets.
A nozzle shaped to provide an intentional spread of pellets that may be round or non round to improve hit probability.
In summary, advantages of the invention include
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/087837 | 12/24/2022 | WO |
Number | Date | Country | |
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63293820 | Dec 2021 | US |