Claims
- 1. A composite material for use in constructing compression braces, the composite material comprising:
a center layer comprising an elastically stretchable closed cell material having an inner face and an outer face, the center layer including a plurality of arcuate slits extending through the center layer, each arcuate slit having a first end and a second end thereby defining a tab portion hingedly attached to the center layer between the first and second ends of the arcuate slit; a porous, fabric inner layer affixed to the center layer inner face; and a porous, fabric outer layer affixed to the center layer outer face; wherein stretching the composite material produces a gap between at least some of the tab portions and adjacent portions of the center layer, thereby creating an air flow path between the inner and outer fabric layers.
- 2. The composite material of claim 1, wherein the arcuate slits define circular arcs extending between about 180 degrees and about 270 degrees.
- 3. The composite material of claim 2, wherein the semicircular slits have a diameter between about 3 mm and about 10 mm.
- 4. The composite material of claim 2, wherein the semicircular slits have a diameter of about 4 mm.
- 5. The composite material of claim 4, wherein the center layer comprises a polychloroprene elastomer.
- 6. The composite material of claim 4, wherein the inner and outer layers comprise knitted sheets of fabric made from synthetic fibers.
- 7. The composite material of claim 6, wherein a plurality of longitudinal channels are formed in the inner face of the center layer.
- 8. The composite material of claim 1, wherein the air flow paths created by stretching the composite material are crescent-shaped air flow paths that substantially close when the material is unstretched and open as the stretching increases such that cyclical stretching of the composite material will produce a pumping action in the air flow path.
- 9. A compression brace comprising an elastic tubular structure formed from a sheet of the composite material of claim 1, wherein the tubular structure is formed by sewing oppositely disposed edges of the composite material sheet together.
- 10. The compression brace of claim 9, wherein the compression brace is a unitary member comprising first and second tubular portions that are angularly connected.
- 11. A composite orthopedic support material comprising:
a center layer made from a stretchable closed cell material, the center layer having an inner face and an outer face, and wherein the inner face comprises a plurality of intersecting elongate grooves forming a network of channels; a porous, elastic inner panel attached to the center layer and overlying the inner face of the center layer such that the inner panel does not block at least some of the elongate grooves; and a porous, elastic outer panel attached to the center layer and overlying the outer face of the center layer; wherein the center layer further comprises a plurality of arcuate slits defining circular tab portions attached along one side to the center layer, the arcuate slits extending completely through the thickness of the center layer and formed without removing significant material from the center layer such that the slits are substantially closed when the center layer is unstretched, and the slits produce air flow paths through the center layer when the composite material is stretched.
- 12. The composite orthopedic support material of claim 11, wherein the center layer comprises a polychloroprene elastomer.
- 13. The composite orthopedic support material of claim 12, wherein the porous, elastic outer panel comprises a knitted sheet of material made from synthetic fibers.
- 14. The composite orthopedic support material of claim 11, wherein at least some of the plurality of intersecting grooves intersect at least some of the plurality of arcuate slits.
- 15. The composite orthopedic support material of claim 11, wherein sequential stretching and unstretching of the composite material produces an air pumping action through the air flow paths by the opening and closing of the slits.
- 16. The composite orthopedic support material of claim 15, wherein the tab portions comprises semicircular segments that are between about 3 mm and about 10 mm in diameter.
- 17. A compression brace comprising an elastic tubular structure formed from a sheet of the composite material of claim 11, wherein the tubular structure is formed by sewing oppositely disposed edges of the composite material sheet together.
- 18. The compression brace of claim 17, wherein the compression brace is a unitary member comprising first and second tubular portions that are angularly connected.
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This is a continuation-in-part of prior U.S. patent application Ser. No. 09/846,332, filed May 2, 2001, priority from the filing date of which is hereby claimed under 35 U.S.C. §120.
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09846332 |
May 2001 |
US |
Child |
10004469 |
Oct 2001 |
US |