The application generally relates to the field of coaxial cable termination and more specifically to a compression connector that can seize multiple center conductors of an engaged coaxial cable end.
Coaxial cables are conventionally used as a transmission medium installed on a widespread basis for purposes of carrying signals for communication networks, such as cable television (CATV) and computer networks among others. A coaxial cable used for these purposes must, at some point, be connected to network connector ports. Typical coaxial cables, such as 75 ohm and 50 ohm cables, are defined by a center conductor, an outer conductor and an intermediate dielectric foam layer disposed therebetween in which the outer conductor layer is covered by a protective sheath. The center conductor, for example in certain 50 ohm cables, can be solid in terms of its construction or alternatively hollow so as to reduce material usage and stiffness. Coaxial cables can also include smooth-walled and corrugated versions depending on the application, magnitude of signals to be carried, and other factors.
When affixing a cable connector to a corrugated coaxial cable, for example, it is necessary to provide both good electrical and mechanical contact between the cable connector and center and outer conductors of a prepared coaxial cable end. It is also desirable to connect each of the center and outer conductors without having to reposition the cable connector during the connection operation.
Certain compression-type cable connectors have been developed that can effectively seize each of the outer and inner conductors of a prepared coaxial cable. There are other cable designs, however, that could utilize a plurality of center conductors but in which proper mechanical and electrical engagement is also required.
It is therefore desirable to develop a compression connector that can be used in relation with such types of cables.
According to one aspect, there is provided a compression connector for coaxial cables having more than one center conductor, the connector comprising a connector body, an insulator disposed within a center passageway of said body, a compression sleeve attached for axial movement relative to said body and means for seizing each of the center conductors of an engaged coaxial cable end. In one version, the connector further includes a corresponding number of conductive pins that are disposed within axial openings of the insulator wherein each of the conductive pins further include means for seizing each center conductor.
In one disclosed embodiment, each conductive pin includes a collet portion having flexible finger sections that are engaged to close so as to act directly on the center conductor. To that end, the collet portions are disposed outside of the insulator and caused to move axially into the insulator openings when the compression sleeve is advanced. Each insulator opening is defined with a diameter that is smaller than that of a transition surface of the collet portion such that said axial advancement causes the flexible finger sections to move inwardly and close upon or seize the center conductor.
Preferably, a drive element engages the collet portion, the drive element being axially movable with the clamp and compression sleeve. The drive element includes at least one opening enabling the center conductors to initially pass through to the conductive pins.
In another version, the means for seizing the center conductor act when the center conductor is advanced a predetermined distance within the insulator. According to one embodiment, a plurality of spring contacts are disposed within each conductive pin. As the center conductor is advanced, both mechanical and electrical contact is made with the spring contacts, which can include, for example, a plurality of leaf springs equi-spaced circumferentially about the hollow interior of each conductive pin and extending inwardly into the pin cavity.
Still further, means are provided for effectively seizing the outer conductor or outer conductor layer of the coaxial cable. These means, according to one version, include a clamp having an outer annular surface placed in contact with an interior surface of the connector body and an inner annular surface configured to engage the outer conductor layer of an engaged cable end. The clamp is supported for axial movement within the center passageway of the connector body. In one version, the connector body includes an interior surface having two different interior diameters linked by a transitional surface portion wherein the interior surface of the clamp is caused to compress against the outer conductor layer of the coaxial cable when axially displaced across the transitional surface. The clamp itself is provided with means, enabling the clamp to be compressed inwardly under the application of an inwardly applied radial force. Engagement between each of the herein described seizing means and the inner and outer conductors can occur simultaneously or nearly simultaneously or can be made sequentially.
The herein described compression connector can be used with various coaxial cable types, including certain types of corrugated and smooth-walled coaxial cables.
According to another aspect, there is provided a compression connector for a coaxial cable, said cable having an outer conductive layer and a plurality of center conductors, said connector comprising a connector body having a first end, a second end and a center passageway defined between said body ends, an insulator fixedly disposed within said center passageway adjacent said first end, a compression sleeve mounted to said connector body at said second end for axial movement in connection therewith including a drive portion extending into said body, a clamp having an exterior surface in engagement with an interior surface of said body and an interior surface configured for engagement with the outer conductive layer of a coaxial cable end engaged therewith, said clamp being movable axially with said compression sleeve, in which the interior surface of said body includes a first diameter adjacent said first end and a second diameter adjacent said second end that is smaller than said first diameter, said first and second diameters being separated by a transitional surface section. The connector further includes means for seizing the multiple center conductors of the engaged cable end, said means including a plurality of hollow conductive pins extending into axial openings of said insulator, said means being engageable with each of said center conductors when said center conductors are advanced a predetermined distance into the insulator.
In one version, each of the conductive pins includes a collet portion that is defined by a plurality of flexible fingers, the collet portion of each conductive pin extending outside of the insulator opening. The collet portion is larger in diameter than the diameter of the corresponding insulator opening. A drive element engages the collet portion and causes the conductive pin to be driven axially into the insulator opening, wherein the flexible fingers are caused to close about each center conductor and produce seizure. In one version, the drive element is disposed in relation to the clamp wherein axial movement of the compression sleeve produces corresponding movement of the drive element and causes each collet portion to be received at least in part within the insulator, effecting a mechanical and electrical connection with each of the multiple center conductors of the engaged coaxial cable.
In lieu of the collet portions and according to another version, the conductive pins can be fixedly mounted within the insulator and therefore a drive element is not specifically required. A set of spring contacts, such as leaf springs, are equi-spaced and circumferentially disposed within each hollow conductive pin. The spring contacts extend inwardly into the hollow opening of each conductive pin and act to seize the center conductor as it advanced a predetermined distance into the insulator.
According to yet another aspect, there is provided a compression connector for a coaxial cable, said coaxial cable having an outer conductor and a plurality of inner conductors for a coaxial cable, said coaxial cable having an outer conductor and a plurality of center conductors, said connector comprising a connector body having a first end, a second end and a center passageway defined between said body ends, an insulator fixedly disposed within said center passageway adjacent said first end; a compression sleeve mounted to said connector body at said second end for axial movement in connection therewith, said sleeve including a drive portion extending into said connector body; a clamp having an exterior surface in engagement with an interior surface of said body and an interior surface configured for engagement with the outer conductor of a coaxial cable end, said clamp being movable axially with said compression sleeve, in which the interior surface of said body includes a first diameter adjacent said first end and a second diameter adjacent said second end that is smaller than said first diameter, said first and second diameters being separated by a transitional surface section; and a plurality of conductive members disposed within axial openings of said insulator, each of said conductive members having a hollow portion sized to receive an inner conductor, said conductive members each further including at least one seizing element that seizes each inner conductor when said conductors are advanced a predetermined axial distance therein by said compression sleeve.
According to one version, the at least one seizing element is defined by a collet section of each conductive member. The collet section includes a plurality of flexible fingers disposed at an extending end of the conducting member. The collet section is sized to receive an inner conductor, the connector further including a drive element that causes the collet section to be driven into an opening of the insulator causing the collet to close about and seize the conductor when the compression sleeve is advanced and the collet is advanced a predetermined distance within the insulator.
According to another version, the at least one seizing element includes a plurality of spring contacts formed within the conductive member. Each conductive member is fitted within an opening of the insulator and includes a hollow end that receives the inner conductor. When advanced a predetermined axial distance, the spring contacts engage and seize the inner conductors. In one embodiment, a plurality of equi-spaced leaf springs are used, the leaf springs extending into the hollow opening of the conductive member for engaging the axially advancing inner conductor.
As noted, the herein described compression connector can be used with various types of coaxial cable, including certain corrugated and smooth-walled types of coaxial cable.
An advantage of the herein described compression connector is that mechanical and electrical attachment of each of a plurality of inner conductors of an engaged cable end can be achieved in a reliable and secure manner.
These and other features and advantages will be readily understood from the following Detailed Description, which should be read in conjunction with the accompanying drawings.
The following description relates to a coaxial cable connector that can be used in conjunction with a prepared end of a coaxial cable having multiple (i.e., more than one) center conductors. More specifically, the embodiment described herein relates to the termination of a smooth-walled coaxial cable having a cable end prepared for engagement with exemplary compression connectors. It will be readily apparent, however, that various other modifications and variations are possible, for example, utilizing other types of coaxial cable; for example, such as certain corrugated coaxial cables. In addition, various terms are used throughout this description in order to provide a suitable frame of reference with regard to the accompanying drawings. These terms are not intended to be limiting, however, except where so specifically indicated.
For purposes of background and referring to
Referring to
With the preceding background and referring to
The connector body 22 is defined by a center cavity or passageway 23 that retains an insulator 28, the latter component being fixedly mounted in the distal body end 41 adjacent the annular flange 26. More specifically, the insulator 28 includes an annular shoulder 47 that engages the top surface of a cylindrical retaining section 27 of the connector body 22 having a through opening or bore which a distal portion of the insulator is snugly fitted, and therefore the insulator is fixed.
Proximal of the cylindrical retaining portion 27, the interior surface within the center passageway 23 of the connector body 22 according to this embodiment is defined by a first axial section having a first diameter adjacent the proximal end 42 and a second axial section distal of the first axial section having a second diameter that is smaller than the first diameter. The two axial sections are linked by a transitional surface section 52, which is formed by means of a ramped configuration herein, though it will be appreciated that other suitable forms of transition can be utilized. The interior diameter of the second axial section is substantially constant until encountering cylindrical retaining section 27. Proximal to this latter section, the interior diameter of the center passageway 23 is expanded, though not quite as large as that of the second axial section, this retaining section extending to the distal end 41.
The insulator 28 according to this embodiment includes a pair of spaced apart axial through openings 56,
Each hollow conductive pin 30 according to this exemplary embodiment is defined by a pin portion 32,
The clamp 38 described herein is defined by an exterior surface 43 and an interior surface 45, the former being situated in intimate contact, initially, with the interior surface of the first axial section of the connector body 22 as shown in
The herein described compression connector 20 further includes a compression sleeve 40 that is movably attached to the body 22, the sleeve having a portion that fits over the proximal end 42 of the connector body 22, the sleeve further including an annular slot that is sized to receive the periphery of the connector body 22. A drive portion 44 of the compression sleeve 40 fits against an annular flange 46 of a drive ring 48, the drive ring 48 also engaging the clamp 38. An annular elastomeric seal element 50 fits snugly against the outer insulative jacket 12 of the prepared corrugated cable end 10″ during installation of the cable to prevent the ingress of moisture or particulate matter, while also providing strain relief of the cable and increased cable retention in the connector 20. In terms of positioning and when initially assembled, a proximal edge of the elastomeric seal element 50 abuts an interior end surface of the compression sleeve 40.
Still referring to
The compression sleeve 40 is acted upon by a compression tool (not shown) wherein axial movement in the direction depicted by arrow a causes the compression sleeve to move axially toward the distal end 41 of the connector body 22. This engagement causes the drive portion of the compression sleeve 40 to engage against the annular flange 46 of the drive ring 48 and the elastomeric seal element 50. As a result, the adjacent clamp 38 is also engaged and caused to be shifted axially in the direction a. When the exterior surface 43 of the clamp 38 engages the transitional surface 52, the clamp begins to compress based on the change in diameter and compliancy of the clamp material, the slots 39 enabling the clamp to conform inwardly causing the interior surface to apply greater force against the cored outer conductor layer 14″ of the engaged cable 10″. Note
Referring to
According to the present embodiment, the seizure of each of the inner conductors and the outer conductor layer of the cable is accomplished simultaneously or nearly simultaneously. However, the above seizure can be performed in a staggered or staged manner such that either the center conductors or the outer conductor are seized initially, followed by the other of the conductors. Additionally, the clamp described herein could be configured for seizing the outer conductive layer of a corrugated coaxial cable, such as the cable end 10 shown in
Referring to
More specifically, the compression connector 220 for this embodiment is also described with regard to the prepared end of the smooth-walled cable 10″ of
Referring to
The conductive pins 230 are aligned with respective axial openings 237 that are formed in a drive mandrel or insulator 236 disposed between the insulator 228 and a clamp 236. The drive mandrel 236 includes a pair of through openings 237, each sized to permit passage of each of the center conductors 18 of a cable end 10″ the mandrel according to this embodiment also including an annular proximal extending portion 264. As in the preceding embodiment, the clamp 236 includes an exterior annular surface 243 and an interior annular surface 245. The exterior annular surface 243 is sized to engage the interior surface of the connector body 222 and the inner annular surface 245 is configured to engage the outer conductive layer 14″ of the engaged cable end 10″.
Also and as in the preceding, the herein described compression connector 220 further includes a compression sleeve 240 that is movably attached to the body 222, the sleeve having a portion that fits over the proximal end 242 of the connector body as well as an annular interior slot that is sized to retain the periphery of the connector body. A drive portion 244 of the compression sleeve 240 fits against an annular flange 246 of a drive ring 248, the drive ring also engaging the clamp 238. An annular elastomeric seal element 250 fits snugly against the outer insulative jacket 12 of the prepared corrugated cable end 10″ during installation of the cable to prevent the ingress of moisture or particulate matter, while also providing strain relief for the cable and increased cable retention in the connector, a proximal edge of the seal element being in contact with an annular edge section of the compression sleeve 240.
Still referring to
The compression sleeve 240 is acted upon by a compression tool (not shown) wherein axial movement in the direction shown by arrow a causes the compression sleeve to move axially toward the insulator 228, also causing the drive ring 248 and the clamp 238 to be shifted axially in the direction a. The exterior surface 243 of the clamp 238 engages the transitional surface 252, causing the clamp to engage against the cored outer conductor layer 14″ of the engaged cable 10″. Note
Referring to
It will be readily apparent that other variations and modifications are possible within the intended ambits of the present invention, as provided by the following claims. For example and according to another variation, a spiral corrugated coaxial cable could also be utilized in a connector design designed for multiple center conductors. In such a configured version, the spiral coaxial cable must initially be twisted when the cable is engaged to properly align a clamp having corresponding spiral corrugations with the outer conductive layer. However, a “fixed” insulator will not work properly relative to the multiple center insulators for purposes of alignment and seizure. Therefore, the insulator would be attached or otherwise interconnected to the clamp to “float” or otherwise move in concert with the clamp in order to permit initial alignment to occur.