It is often necessary to fuse two bone regions to repair a fracture or to fuse a joint. On type of device used to fuse two bone regions is a compression pin that utilizes a generally cylindrical shaped pin that is threaded. With this device, the compression pin is threaded into the bone regions and pulls the bone regions together. Unfortunately, in certain instances, existing compression pins do not adequately pull the two bone regions together. As a result thereof, the fusing of the bone regions can be compromised.
The present invention is directed toward a compression pin for urging two bone regions together. The compression pin includes a pin body having a distal end, an opposed proximal end, a first threaded region, and a second threaded region. The first threaded region is positioned near the distal end, and the second threaded region positioned near the first threaded region. The first threaded region includes a first thread having a FT leading surface that is at a FT leading angle, and the second threaded region includes a second thread having a ST leading surface that is at a ST leading angle. In one embodiment, the FT leading angle is different than the ST leading angle. For example, the FT leading angle can be approximately thirty degrees and the ST leading angle can be approximately two degrees.
With this design, in certain embodiments, during insertion of the compression pin, the first threaded region and the second threaded region cooperate to aggressively compress the bone regions together.
Additionally, the first thread can include a FT trailing surface that is at a FT trailing angle, and the second thread can include a ST trailing surface that is at a ST trailing angle. In one embodiment, the FT trailing angle is different than the ST trailing angle. For example, the FT trailing angle can be approximately two degrees and the ST trailing angle can be approximately thirty degrees.
Moreover, the first thread can have a FT root width, and the second thread can have a ST root width. In one embodiment, the FT root width is different than the ST root width. For example, the FT root width can be approximately 1.5 times greater than the ST root width.
Further, the first thread has a first thread shape and the second thread has a second thread shape. In one embodiment, the first thread shape is substantially opposite to the second thread shape. Stated in another fashion, in certain embodiments, the first thread shape is an approximate mirror image to the second thread shape. With this design, during insertion of the compression pin, the threaded regions cooperate to aggressively compress the bone regions together.
The present invention is also directed to a method for manufacturing a compression pin.
The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
The compression pin 10 includes a pin body 14 having an externally threaded, first threaded region 16, and an externally threaded, second threaded region 18. In one embodiment, during insertion of the compression pin 10, the first threaded region 16 is initially threaded through the second bone region 12B into the first bone region 12A. Further, as the first threaded region 16 is threaded into the first bone region 12A, the second threaded region 18 is threaded into the second bone region 12B.
It should be noted that in certain embodiments, the first threaded region 16 and the second threaded region 18 are uniquely designed so that the bone regions 12A, 12B are aggressively compressed together during insertion of the compression pin 10. Stated in another fashion, with the design of the threaded regions 16, 18, during insertion of the compression pin 10, the bone regions 12A, 12B are urged together with relatively high forces. As a result thereof, the bone regions 12A, 12B are securely fused together and the likelihood of success of the fusion is enhanced.
In one embodiment, the compression pin 10 is rotated by a wire driver (not shown) to insert the compression pin 10 into the bone regions 12A, 12B. Alternatively, for example, the compression pin 10 can be manually rotated by a screwdriver type device.
In
It should be noted that the compression pin 10 can be inserted with a pilot hole (not shown) or without a pilot hole, depending upon the condition and type of bone regions 12A, 12B.
Further, in this embodiment, the pin body 214 includes a distal end 220, a proximal end 222, the first threaded region 216 positioned near the distal end 220, the second threaded region 218 positioned near the first threaded region 216, a transition region 224 positioned between the threaded regions 216, 218, and a driver region 226 positioned near the proximal end 222. The driver region 226 is designed to be engaged by the wire driver for insertion of the compression pin 210. Further, the driver region 226 can be cut off after the compression pin 210 has been inserted into the bone regions 12A, 12B (illustrated in
In one embodiment, the compression pin 210 is integrally formed as a unitary structure. Alternatively, portions of the compression pin 210 can separately formed and joined together during manufacturing. The type of material utilized in the pin body 214 can be varied to meet the bone regions being fused. For example, the pin body 214 can be formed titanium, stainless steel, or a bio-absorbable material.
The design, shape, and size of the regions 216, 216, 224 can be varied pursuant to the teachings provided herein to achieve compression between the bone regions 12A, 12B. In one embodiment, the first threaded region 216 has one or more first threads 228 having a first size and shape, and the second threaded region 218 has one or more second threads 230 having a second size and shape. In one embodiment, the first and second threads 228, 230 spiral around the perimeter of the pin body 214. Stated in another fashion, the first threads 228 form a continuous helical rib in the first threaded region 216, and the second threads 230 form a continuous helical rib in the second threaded region 218. Further, the transition region 224 separates the threaded regions 216, 218 and provides an area in which the first threads 228 taper down and the second threads 230 begin. Further, the transition region 224 can provide a small area without any threads.
The size of each region 216, 218, 224 can vary according to the desired bone usage for the compression pin 210. In one non-exclusive embodiment, the first threaded region 216 has a first threaded length “FTL” that is between approximately 0.2 inches and 0.6 inches; the transition region 224 has a transition length “TL” that is between approximately 0.1 inches and 0.3 inches; and the second threaded region 218 has a second threaded length “STL” that is between approximately 0.1 inches and 0.3 inches. Stated in another fashion, the first threaded region 216 includes between approximately 2 and 5 first threads 228, and the second threaded region 218 includes between approximately 2 and 5 second threads 230. However, other thread numbers and lengths can be utilized. In
Additionally, in one non-exclusive embodiment, the first threads 228 have a first thread pitch “FP” of between approximately 0.05 inches and 0.12 inches; and the second threads 230 have a second thread pitch “SP” of between approximately 0.03 inches and 0.08 inches. Although other thread pitches can be utilized. In
Moreover, the compression pin 210 can include one or more markers 232A, 232B that allows the doctor to easily determine how far the compression pin 210 is inserted in the bone regions 12A, 12B. The type, location and number of markers 232A, 232B can vary. In
Additionally,
It should be noted the thread angles 246F, 246S, 248F, 248S are measured relative to a reference line that is substantially perpendicular to the pin longitudinal axis 236 (illustrated in
Comparing
In one embodiment, the FT leading angle 248F is different than the ST leading angle 248S. In alternative, non-exclusive embodiments, the FT leading angle 248F is at least approximately 2, 5, 10, 20, 25, 28, or 30 degrees different and greater than the ST leading angle 248S. For example, the FT leading angle 248F can be approximately thirty degrees and the ST leading angle 248S can be approximately two degrees.
Additionally, the FT trailing angle 246F is different than the ST trailing angle 246S. In alternative, non-exclusive embodiments, the FT trailing angle 246F is at least approximately 2, 5, 10, 20, 25, 28, or 30 degrees different and less than the ST trailing angle 246S. For example, the FT trailing angle 246F can be approximately two degrees and the ST trailing angle 246S can be approximately thirty degrees.
Moreover, the FT root width 250F can be different than the ST root width 250S. In alternative, non-exclusive embodiments, the FT root width 250F is at least approximately 2, 5, 10, 20, 50, 100, 120, 150, 180, 200, 250, or 300 percent different and greater than the ST root width 250S. Stated in another fashion, in alternative, non-exclusive embodiments, the FT root width 250F is at least approximately 1.2, 1.5, 1.8, or 2 times greater than the ST root width 250S. For example, the FT root width 250F can be approximately 0.033 inches and the ST root width 250S can be approximately 0.014 inches.
Additionally, the second leading/root radius 252S is different than the first leading/root radius 252F. In alternative, non-exclusive embodiments, the first leading/root radius 252F is at least approximately 2, 5, 10, 20, 50, 100, 150, 200, 250, or 300 percent different and greater than the second leading/root radius 252S. For example, the first leading/root radius 252F can be approximately 0.012 inches and the second leading/root radius 252S can be approximately 0.006 inches.
Moreover, the second trailing/root radius 254S is different than the first trailing/root radius 254F. In alternative, non-exclusive embodiments, the first trailing/root radius 254F is at least approximately 2, 5, 10, 20, 50, 100, 150, 200, 250, or 300 percent different and less than the second trailing/root radius 254S. For example, the first trailing/root radius 254F can be approximately 0.006 inches and the second trailing/root radius 254S can be approximately 0.012 inches.
It should also be noted that the first thread 228 has a first thread cross-sectional shape and the second thread 230 has a second thread cross-sectional shape. In one embodiment, the first thread cross-sectional shape is substantially opposite to the second thread cross-sectional shape. Stated in another fashion, in certain embodiments, the first thread cross-sectional shape is an approximate mirror image to the second thread cross-sectional shape. With this design, in certain embodiments, during insertion of the compression pin 210, the first threaded region 216 and the second threaded region 218 cooperate to aggressively compress the bone regions 12A, 12B together.
Stated in another fashion, the cross-section of first tooth 228 between the FT leading surface 242F, the first crest 238F and the FT trailing surface 244F cooperate to form a truncated, generally right first triangle. Similarly, the cross-section of second tooth 230 between the ST leading surface 242S, the second crest 238S and the ST trailing surface 244S cooperate to form a truncated, generally right second triangle. Further, the first triangle and the second triangle are substantially similar but mirror images of each other.
It should also be noted that in one embodiment, (i) the FT leading angle 248F is approximately equal to the ST trailing angle 246S, (ii) the FT trailing angle 246F is approximately equal to the ST leading angle 248S, (iii) the first leading/root radius 252F is approximately equal to the second trailing/root radius 254S, and (iv) the first trailing/root radius 254F is approximately equal to the second leading/root radius 252S.
While the particular compression pin 10 as shown and disclosed herein is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.
This Application claims priority on U.S. Provisional Patent Application Ser. No. 60/783,760 filed on Mar. 17, 2006 and entitled “COMPRESSION PIN WITH OPPOSED THREADED REGIONS”. The contents of U.S. Provisional Application Ser. No. 60/783,760 are incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
4059102 | Devas | Nov 1977 | A |
5019079 | Ross | May 1991 | A |
5403136 | Mathys | Apr 1995 | A |
5544993 | Harle | Aug 1996 | A |
5593410 | Vrespa | Jan 1997 | A |
5964768 | Huebner | Oct 1999 | A |
6030162 | Huebner | Feb 2000 | A |
6299615 | Huebner | Oct 2001 | B1 |
6468277 | Justin et al. | Oct 2002 | B1 |
6585740 | Schlapfer et al. | Jul 2003 | B2 |
6811552 | Weil et al. | Nov 2004 | B2 |
6887242 | Doubler et al. | May 2005 | B2 |
6949100 | Venturini | Sep 2005 | B1 |
6984235 | Huebner | Jan 2006 | B2 |
6989014 | Justin et al. | Jan 2006 | B2 |
7578836 | Justin et al. | Aug 2009 | B2 |
20010037113 | Justin | Nov 2001 | A1 |
20020183751 | Justin et al. | Dec 2002 | A1 |
20030014054 | Huebner | Jan 2003 | A1 |
20030045881 | Barouk et al. | Mar 2003 | A1 |
20040006346 | Holmen et al. | Jan 2004 | A1 |
20040210227 | Trail et al. | Oct 2004 | A1 |
20050038438 | Anderson et al. | Feb 2005 | A1 |
20060106390 | Jensen et al. | May 2006 | A1 |
20060149265 | James et al. | Jul 2006 | A1 |
20060229622 | Huebner et al. | Oct 2006 | A1 |
20080015595 | Renard et al. | Jan 2008 | A1 |
Number | Date | Country |
---|---|---|
1 297 793 | Apr 2003 | EP |
1297793 | Apr 2003 | EP |
1 273 272 | Oct 2005 | EP |
1273272 | Oct 2005 | EP |
2808182 | Nov 2001 | FR |
Number | Date | Country | |
---|---|---|---|
20070233124 A1 | Oct 2007 | US |
Number | Date | Country | |
---|---|---|---|
60783760 | Mar 2006 | US |