This application is a U.S. National Stage Application, which claims the benefit under 35 U.S.C. § 371 of PCT International Patent Application No. PCT/KR2019/010635, filed Aug. 21, 2019 which claims the foreign priority benefit under 35 U.S.C. § 119 of Korean Patent Application No. 10-2018-0097716, filed Aug. 21, 2018, the contents of which are incorporated herein by reference.
The disclosure relates to an electronic device using a compressor, such as an air conditioner, a refrigerator, or a freezer, and more particularly, to a compressor including a noise reduction resonator for reducing noise generated in a gas flow path through which compressed gas moves.
A compressor refers to a mechanical device that increases pressure by compressing gas, and is divided into a reciprocating type compressor and a rotary type compressor according to the operating principle. The reciprocating type compressor is a type that converts a rotational motion of a motor into a linear reciprocating motion of a piston through a crankshaft and a connecting rod to suck and compress gas. Examples of the rotary type compressor include a rotary compressor that sucks and compresses gas while a roller rotates in a cylinder by a rotational motion of a motor and a scroll compressor that continuously sucks and compresses gas while a turning scroll performs an orbital motion in a certain direction from a center of a fixed scroll by a rotational motion of a rotary compressor for performing compression and a motor. In these compressors, a muffler is typically used to reduce noise. However, as the compressors have recently become more efficient, noise is greatly increased, so the existing mufflers have limitations in reducing noise.
In addition, the existing compressor is provided with a noise reduction resonator provided in a compression space to reduce noise. The noise reduction resonator provided in the compression space as described above has a problem of reducing the compression efficiency of the compressor.
In addition, a technology to reduce noise by employing a multi-Helmholtz resonator on an upper flange of a compressor cylinder has been announced in a paper published by the International Compressor Engineering Conference in July 2010, entitled “Invention on Multi-Helmholtz Resonator in the Discharge System of Rotary Compressor” by Ronzing Zhang et al. However, since the resonator of the prior art is located downward in the traveling direction of the gas flow path, foreign matter or liquid may be accumulated when used for a long period of time, thereby reducing the noise reduction effect.
Accordingly, an object of the disclosure is to provide a compressor having a noise reduction resonator capable of maintaining a noise reduction effect even when used for a long period of time and an electronic device using the same.
According to an aspect of the present disclosure, a compressor includes: a compression part having compression space in which introduced gas is accommodated, and configured to compress and discharge the gas in the compression space; and a first gas moving part having a first gas flow path through which the gas discharged from the compression space moves, wherein the first gas moving part is provided with a first resonator configured to communicate with the first gas flow path and having a resonance space depressed upward in a moving direction of the gas.
The compression part may include a cylinder forming the compression space, and the first gas moving part may include: a lower flange coupled to a lower portion of the cylinder and having a gas discharge port for discharging the gas compressed in the compression space; and a lower muffler coupled to the lower flange to form the first gas flow path. As a result, in the rotary type compressor, the lower flange located above the gas flow path above a traveling direction of the gas flow path located between the lower flange and the lower muffler may be provided with a noise reduction resonator.
The compression part may include a cylinder forming the compression space, and the first gas moving part may include: an upper flange coupled to an upper portion of the cylinder and having a gas discharge port for discharging the gas compressed in the compression space; and an upper muffler coupled to the upper flange to form the first gas flow path.
The compressor may further include: a second gas moving part having a second gas flow path through which the gas discharged from the compression space moves, the second gas moving part may include: an upper flange coupled to an upper portion of the cylinder and having a gas discharge port for discharging the gas compressed in the compression space; and an upper muffler coupled to the upper flange to form the second gas flow path, and the second gas moving part may be provided with a second resonator configured to communicate with the second gas flow path and having a resonance space depressed upward in a moving direction of the gas.
The compressor may further include: a second gas moving part having a second gas flow path through which the gas discharged from the compression space moves, the second gas moving part may include: an upper flange coupled to an upper portion of the cylinder and having a gas discharge port for discharging the gas compressed in the compression space; and an upper muffler coupled to the upper flange to form the second gas flow path, and the second gas moving part may be provided with a second resonator configured to communicate with the second gas flow path and having a resonance space depressed downward in a moving direction of the gas.
The second gas moving part may include a third gas flow path, and the first gas flow path and the third gas flow path may be connected to each other.
The second gas flow path and the third gas flow path may communicate with each other.
The first gas moving part may be further provided with a second resonator configured to communicate with the first gas flow path and having a resonance space depressed upward in a moving direction of the gas, and the second resonator may be configured to be depressed across the lower flange and the cylinder.
The first gas moving part may be further provided with a second resonator configured to communicate with the first gas flow path and having a resonance space depressed upward in a moving direction of the gas, and the second resonator may have a resonance space having a depth different from that of the first resonator.
The first resonator may be located within a range of 170° from the gas discharge port with respect to a center of the lower flange.
The first resonator may include an inlet part configured to communicate with the first gas flow path, a neck part configured to extend from the inlet part, and a chamber configured to extend from the neck part and having a larger diameter than the neck part.
The inlet part may include an inclined portion configured to be inclined to narrow toward the neck part.
The inlet part may include a multi-stage inclined portion configured to be inclined in multi-stage so as to be narrowed toward the neck part.
The inlet part may include an inclined portion configured to be inclined at a predetermined curvature so as to be narrowed toward the neck part.
The chamber and the neck part may each have a cylindrical shape that has a first diameter dc and a second diameter dn, and the second diameter dn may be 10 to 90% relative to the first diameter dc.
The chamber and the neck part may each have a cylindrical shape having a first diameter dc and a second diameter dn, the inlet part may have a truncated cone shape configured to decrease from a maximum diameter demax to a minimum diameter demin, and the maximum diameter demax may be greater than the first diameter dc.
According to another aspect of the present disclosure, an electronic device including a compressor includes: a cylinder having a compression space in which introduced gas is accommodated, and configured to compress and discharge the gas in the compression space; and a lower flange coupled to the lower part of the cylinder; a lower muffler coupled to a bottom surface portion of the lower flange and having an inner surface portion forming a gas flow path through which the gas discharged from the compression space moves together with the bottom surface portion of the lower flange; and a resonator formed on a bottom surface portion of the lower flange and configured to communicate with the gas flow path and having a resonance space depressed upward in a moving direction of the gas.
According to the disclosure, the compressor has no reduction in compression efficiency, and can maintain the noise reduction efficiency even when used for a long period of time.
Hereinafter, in this document, a compressor 1 used in electronic devices such as an air conditioner, a refrigerator, and a freezer will be described in detail with reference to the accompanying drawings. Embodiments described below describe a sealed reciprocating type compressor 1 to aid understanding of the disclosure, which is illustrative. Unlike the embodiments described herein, it should be understood that various modifications such as a reciprocating type compressor and a scroll compressor may be implemented. However, when it is decided that a detailed description for the known functions or components related to the disclosure may obscure the gist of the disclosure, the detailed description and concrete illustration will be omitted.
The sealed container 10 has a cylindrical shape and accommodates the rotating shaft 20, the motor 30, the compression part 40, and the gas moving part 50 in an inner space.
The rotating shaft 20 is rotatably installed in a center of the sealed container 10 in a vertical direction. The rotating shaft 20 is coupled to a rotor 32 of the motor 30 on one side of an upper portion thereof. The rotating shaft 20 is coupled to a roller 44 of the compression part 40 on the other side of a lower portion thereof. Therefore, the rotating shaft 20 rotates as the rotor 32 of the motor 30 rotates, and as a result, the roller 44 of the lower compression part 40 also rotates.
The motor 30 includes the rotor 32 fixed to the rotating shaft 20 and a stator 34 spaced apart from the rotor 32 at a predetermined interval. The rotor 32 is usually composed of a permanent magnet. The stator 34 is composed of a coil wound multiple times. In the motor 30, when a current is applied to the coil of the stator 34, a magnetic field is generated to make the stator 34 interact with the permanent magnet of the rotor 32 adjacently disposed thereto, thereby rotating the rotor 32. As the rotor 32 rotates, the rotating shaft 20 also rotates, and as a result, a torque of the motor 30 causes the roller 44 at the other end of a lower portion thereof to rotate through the rotating shaft 20.
The compression part 40 includes a cylinder 42 having a cylindrical compression space CS therein, a roller 44 provided in the cylinder 42, a plate-shaped vane 46 blocking between an inner wall of the cylinder 42 and an outer wall of the roller 44, a spring (see 48 in
The cylinder 42 includes a gas suction port 422 that communicates with the cylindrical compression space CS by penetrating through the side surface, and a gas discharge channel 424 that depressed concavely up and down in the inner wall of the compression space CS and extends.
The cylinder 42 includes two gas flow path connecting portions 427 and 429 penetrating through the cylinder 42 up and down. The two gas flow path connecting parts 427 and 429 connects a lower gas flow path (see 70 in
The roller 44 is disposed in the compression space CS of the cylinder 42 while being fixed to one end of the rotating shaft 20. The roller 44 has a cylindrical shape having a diameter smaller than that of the cylindrical compression space CS, and rotates within the compression space CS according to the rotation of the rotating shaft 20 by the rotor 32 of the motor 30. At this time, the roller 44 does not rotate concentrically with the compression space CS, but is provided so that the roller 44 is deflected from the center of the compression space CS, and the roller 44 rotates while the outer wall of the roller 44 keeps close to the inner wall of the compression space CS.
The vane 46 are installed to protrude elastically by the spring 48 from the inner wall of the compression space CS toward the outer wall of the roller 44 in a plate shape, or to compress and move the spring 48 in the opposite direction. As a result, the vane 46 always keeps elastically pressed against and contacted with the outer wall of the roller 44 while the roller 44 rotates by the spring 48. In the compression space CS, a gas suction port 422 is located on one side, and a gas discharge channel 424 is located on the opposite side, based on the vane 46. Therefore, the gas sucked in the gas suction port 422 in the cylinder 42 is compressed according to the rotation of the roller 44, and is then discharged through upper and lower gas discharge ports (see 526 and 546 in
Hereinafter, a process of sucking, compressing, and discharging gas in the cylinder 42 will be described with reference to
Thereafter, when the roller 44 continues to rotate right, the compressed gas as illustrated in
As illustrated in
The upper flange 52 includes the upper gas discharge port 526 that penetrates through the cylinder 42 and is formed at a position corresponding to the gas discharge channel 424 of the cylinder 42, an upper discharge valve 528 that is provided in the upper gas discharge port 526 and is opened and closed according to the pressure, and first and second connection outlets 527 and 529 that are provided to communicate with first and second gas flow path connecting parts 427 and 429 of the cylinder 42, respectively.
The lower flange 54 includes the lower gas discharge port 546 that penetrates through the cylinder 42 and is formed at a position corresponding to the gas discharge channel 424 of the cylinder 42, a lower discharge valve 548 that is provided in the lower gas discharge port 546 and is opened and closed according to the pressure, and first and second connection outlets 547 and 549 that are provided to communicate with first and second gas flow path connecting parts 427 and 429 of the cylinder 42, respectively.
In the upper muffler 56, the gas compressed in the cylinder 42 is discharged to the gas discharge port 526 of the upper flange 52 to pass through the upper first gas flow path 60, and the gas discharged to the first and second connection outlets 527 and 529 of the upper flange 52 passes through the upper second gas flow path 61, thereby reducing noise. The upper muffler 56 includes first to fifth expansion space parts 563-1 to 563-5 radially extending around a rotating shaft hole 561 as illustrated in
The lower muffler 58 reduces noise by discharging the gas compressed in the cylinder 42 to the gas discharge port 546 of the lower flange 54 and passing the gas through the lower gas flow path 70. The lower muffler 58 includes first to third expansion space parts 581-1 to 583-3 radially extending around a rotating shaft hole 581 as illustrated in
The upper gas moving part 50-1 includes the upper first gas flow path 60 and the upper second gas flow path 61 formed between the top surface portion (522 in
As illustrated in
The low gas moving part 50-2 includes the lower gas flow path 70 formed between the bottom surface portion (544 in
As illustrated in
As illustrated in
As illustrated in
The gas discharged from the compression part 40 of the compressor 1 is introduced into the chamber 726 through the inlet part 722 and the neck part 724 while passing through the lower gas flow path 70. The introduced gas resonates at a resonance frequency (target frequency) of the neck part 724 and the chamber 726, and the noise component of the corresponding frequency is converted into thermal energy, thereby reducing the size.
In particular, since the first noise reduction resonator 72 according to the disclosure is depressed upward in the moving direction of gas, foreign objects or liquids may not remain in the chamber 726.
As illustrated in
The gas discharged from the compression part 40 of the compressor 1 is introduced into the chamber 746 through the inlet part 742 and the neck part 744 after passing through the first noise reduction resonator 72 while passing through the lower gas flow path 70. The introduced gas resonates at a resonance frequency (target frequency) of the neck part and the chamber, and the noise component of the corresponding frequency is converted into thermal energy, thereby reducing the size. At this time, the second noise reduction resonator 74 is formed up to the cylinder 42 deeper than the first noise reduction resonator 72 to resonate noise of a frequency different from the frequency reduced by the first noise reduction resonator 72.
Similarly, since the noise reduction resonator 74 according to the disclosure is depressed upward in the moving direction of gas, foreign objects or liquids may not remain in the chamber 746.
As illustrated, the third noise reduction resonator 82 includes a truncated cone-shaped inlet part 822 that gradually narrows upward from the inner surface portion 562, a cylindrical neck part 824 that extends upward with a diameter smaller than or equal to the rear end diameter of the inlet part 822, and a cylindrical chamber 846 whose diameter is larger than that of the neck part 824.
As illustrated, the fourth noise reduction resonator 92 includes a truncated cone-shaped inlet part 922 that gradually narrows downward from the top surface portion 522, a cylindrical neck part 824 that extends upward with a diameter smaller than or equal to the rear end diameter of the inlet part 922, and a cylindrical chamber 926 that has a diameter larger than that of the neck part 824 and extends to the lower end of the upper flange 52. The lower end of the cylindrical chamber 926 is shielded by the upper end of the cylinder 42.
As illustrated in
In
In
In
In
As illustrated in
In this way, the compressor according to the disclosure may prevent the compression efficiency from decreasing and maintain the noise reduction effect for a long period of time by preventing foreign objects or liquids from being accumulated in the resonance space.
Although the preferred embodiments of the disclosure have been illustrated and described above, the disclosure is not limited to the specific embodiments described above, and can be variously modified by those skilled in the art to which the disclosure pertains without departing from the gist of the disclosure claimed in the claims, and these modifications should not be understood individually from the technical ideas or prospects of the disclosure.
Number | Date | Country | Kind |
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10-2018-0097716 | Aug 2018 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2019/010635 | 8/21/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/040540 | 2/27/2020 | WO | A |
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Entry |
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Number | Date | Country | |
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20210363994 A1 | Nov 2021 | US |