The present disclosure relates to the technical field of heat exchange, and more particularly to a compressor and a heat exchange system.
In the conventional art, the heating capacity of a compressor is improved by electric auxiliary heating usually, or by using a compressor with a two-stage enthalpy-increasing function, the problem of poor low-temperature heating capacity of the compressor is solved, but the problem of different degrees exists.
1. The method of improving the heating capacity of the compressor by using electric auxiliary heating has the problem of low energy efficiency.
2. The compressor with the two-stage enthalpy-increasing function has the problem of reduction of energy efficiency of the compressor operating under common working conditions due to the fact that the displacement of the compressor cannot be adjusted and the adaptability of the compressor to operating conditions is poor on the premise of ensuring the heating capacity and energy efficiency of the compressor under low-temperature working conditions.
A main objective of the present disclosure is to provide a compressor and a heat exchange system, used to solve the problems in the conventional art of poor heating capacity and low energy efficiency of a compressor due to the fact that the compressor cannot operate with capacity variation.
To this end, according to one aspect of the present disclosure, a compressor is provided. The compressor comprises a crankshaft, and a first cylinder, a second cylinder and a third cylinder arranged sequentially in an axial direction of the crankshaft. The first cylinder is a high-pressure cylinder, and the second cylinder and the third cylinder are low-pressure cylinders. The compressor also comprises a capacity variation switching mechanism for controlling unloading or loading of the third cylinder. The compressor has a full operation mode and a partial operation mode. When the compressor is in the full operation mode, the capacity variation switching mechanism loads the third cylinder under the action of the discharge pressure of the compressor, and when the compressor is in the partial operation mode, the capacity variation switching mechanism unloads the third cylinder under the action of the inlet pressure of the compressor.
Further, the capacity variation switching mechanism comprises: a pressure control portion, the pressure control portion being selectively communicated with an air outlet of the compressor or an air inlet of the compressor; and a locking member, the pressure control portion controlling a cooperative relationship between the locking member and a sliding sheet of the third cylinder, wherein when the pressure control portion is communicated with the air inlet of the compressor, the locking member is locked to the sliding sheet of the third cylinder to make the third cylinder unloaded, and when the pressure control portion is communicated with the air outlet of the compressor, the locking member is unlocked with the sliding sheet of the third cylinder to make the third cylinder loaded.
Further, the capacity variation switching mechanism further comprises an elastic reset element, a first end of the locking member is unlocked with or locked to the sliding sheet, the elastic reset element is provided at a second end, opposite to the first end, of the locking member, and the pressure control portion controls the pressure on the first end of the locking member.
Further, the capacity variation switching mechanism further comprises a pressure stabilizing branch, the first end of the pressure stabilizing branch is communicated with the air inlet of the compressor, and a second end of the pressure stabilizing branch supplies pressure to the second end of the locking member.
Further, the pressure control portion comprises: a first branch, a first end of the first branch being communicated with the air inlet of the compressor, and a second end of the first branch controlling the pressure on the first end of the locking member; a first on-off valve for controlling on-off of the first branch, the first on-off valve being provided on the first branch; a second branch, a first end of the second branch being communicated with the air outlet of the compressor, and a second end of the second branch controlling the pressure on the first end of the locking member; and a second on-off valve for controlling on-off of the second branch, the second on-off valve being provided on the second branch.
Further, the compressor further comprises a mixer, a first air inlet of the mixer is communicated with an air outlet of the second cylinder, a mixer air outlet of the mixer is communicated with an air inlet of the first cylinder, and a second air inlet of the mixer is an air supply port.
Further, the compressor further comprises a first partition board, the first partition board being provided between the second cylinder and the third cylinder.
Further, the first partition board is provided with a first partition board cavity communicated with the air outlet of the second cylinder, the second cylinder is further provided with an external communication port communicated with the first partition board cavity, the first air inlet of the mixer is communicated with the first partition board cavity via the external communication port, and when the compressor is in the partial operation mode, an air inlet of the second cylinder, the air outlet of the second cylinder, the first partition board cavity, the external communication port of the second cylinder, the mixer, the air inlet of the first cylinder and an air outlet of the first cylinder are communicated sequentially.
Further, the third cylinder is provided with a first middle flow channel isolated from a compression chamber of the third cylinder. The compressor further comprises: a second partition board, the second partition board being provided between the first partition board and the third cylinder, and the second partition board being further provided with a second partition board communication hole communicating to the first middle flow channel of the third cylinder with the first partition board cavity; and a first flange, the first flange being provided on one side, away from the second cylinder, of the third cylinder, the first flange being provided with a first flange cavity, and the first flange cavity being communicated with an air outlet of the third cylinder and the first middle flow channel separately, wherein when the compressor is in the full operation mode, the air inlet of the second cylinder, the air outlet of the second cylinder, the first partition board cavity, the external communication port of the second cylinder, the mixer, the air inlet of the first cylinder and the air outlet of the first cylinder are communicated sequentially, and the air inlet of the third cylinder is communicated with the first partition board cavity via the air outlet of the third cylinder, the first flange cavity, the first middle flow channel and the second partition board communication hole.
Further, the compressor further comprises an enthalpy-increasing component, the enthalpy-increasing component being communicated with the air inlet of the first cylinder.
Further, the compressor further comprises: a first partition board, the first partition board being provided between the second cylinder and the first cylinder; and a third partition board, the third partition board being provided between the first cylinder and the first partition board.
Further, the third partition board is provided with a third partition board communication hole, the first partition board is provided with a first partition board cavity communicated with the air outlet of the second cylinder, the first partition board cavity is communicated with the air inlet of the first cylinder via the third partition board communication hole, and when the compressor is in the partial operation mode, the air inlet of the second cylinder, the air outlet of the second cylinder, the first partition board cavity, the third partition board communication hole, the air inlet of the first cylinder and the air outlet of the first cylinder are communicated sequentially.
Further, the third cylinder is provided with a first middle flow channel isolated from a compression chamber of the third cylinder, the second cylinder is further provided with a second middle flow channel isolated from a compression chamber of the second cylinder, and the second middle flow channel is communicated with the first partition board cavity. The compressor further comprises: a second partition board, the second partition board being provided between the second cylinder and the third cylinder, and the second partition board being further provided with a second partition board communication hole communicating the first middle flow channel of the third cylinder with the second middle flow channel of the second cylinder; and a first flange, the first flange being provided on one side, away from the second cylinder, of the third cylinder, the first flange being provided with a first flange cavity, and the first flange cavity being communicated with the air outlet of the third cylinder and the first middle flow channel separately, wherein when the compressor is in the full operation mode, the air inlet of the second cylinder, the air outlet of the second cylinder, the first partition board cavity, the air inlet of the first cylinder and the air outlet of the first cylinder are communicated sequentially, and the air inlet of the third cylinder is communicated with the first partition board cavity via the air outlet of the third cylinder, the first flange cavity, the first middle flow channel, the second partition board communication hole and the second middle flow channel.
According to another aspect of the present disclosure, a heat exchange system is provided. The heat exchange system comprises a compressor, the compressor being the above-mentioned compressor.
According to the technical solution of the present disclosure, by means of the capacity variation switching mechanism provided in the compressor, at least one cylinder is allowed to be put into use or unloaded under the action of the capacity variation switching mechanism, thus enabling a capacity variation switching function of the compressor to meet operational requirements of different operating conditions, to improve the heating capacity of the compressor under different working conditions, and to effectively improve the comprehensive energy efficiency of the compressor.
The drawings of the specification, forming a part of the present application, are used to provide further understanding of the present disclosure. The schematic embodiments and illustrations of the present disclosure are used to explain the present disclosure, and do not form improper limits to the present disclosure. In the drawings:
Where, the drawings comprise the following drawing marks:
It is important to note that the embodiments in the present application and the features in the embodiments can be combined under the condition of no conflicts. The present disclosure will be illustrated herein below with reference to the drawings and in conjunction with embodiments in detail.
It should be pointed out that the following detailed descriptions are exemplary and intended to provide a further illustration for the present application. Unless specified otherwise, all technical and scientific terms used herein have the same meanings as those usually understood by a person of ordinary skill in the art of the present application.
In the present disclosure, in case of no contrary illustrations, used nouns of locality such as “interior and exterior” refer to the interior and exterior of a profile of each component, but the above nouns of locality are not used to limit the present disclosure.
In order to solve the problems in the conventional art of poor heating capacity and low energy efficiency of a compressor due to the fact that the compressor cannot operate with capacity variation, the present disclosure provides a compressor and a heat exchange system. The heat exchange system comprises a compressor, and the compressor is the following compressor.
As shown in
As shown in
It is important to note that the high-pressure cylinder mentioned above is a cylinder of which the inner pressure is higher than the pressure of the low-pressure cylinders, that is, air supplied by the low-pressure cylinders is compressed again in the high-pressure cylinder to generate secondarily-compressed air. Likewise, the low-pressure cylinders refer to cylinders of which the inner pressure is lower than the pressure of the high-pressure cylinder. The high pressure or low pressure here are relative to each other, and are irrelevant to value ranges of the high pressure and the low pressure.
By means of the capacity variation switching mechanism provided in the compressor, at least one cylinder is allowed to be put into use or unloaded under the action of the capacity variation switching mechanism 50, thus enabling a capacity variation switching function of the compressor to meet operational requirements of different operating conditions, to improve the heating capacity of the compressor under different working conditions, and to effectively improve the comprehensive energy efficiency of the compressor. In a capacity variation switching mode, the compressor operates with different capacity and volume ratios under the working conditions of the full operation mode and the partial operation mode, so the compressor has the advantages of high adaptability to different working conditions and high comprehensive energy efficiency.
In preferable implementation manners as shown in
As shown in
In preferable implementation manners as shown in
Preferably, the elastic reset element 53 is a spring.
The locking member 52 in the present disclosure is a pin with a head. When the head of the pin is clamped with a clamping groove of the sliding sheet 41, the two components are locked.
In order to further improve the pressure control over the locking member 52, the capacity variation switching mechanism 50 in the present disclosure further comprises a pressure stabilizing branch 54, the first end of the pressure stabilizing branch 54 is communicated with the air inlet of the compressor, and a second end of the pressure stabilizing branch 54 supplies pressure to the second end of the locking member 52 (see
In preferable implementation manners as shown in
It is important to note that dotted lines in the figures represent that the on-off valve corresponding to the branch is in an off state and the branch is not communicated.
According to difference between air supply components, the present disclosure provides two specific implementation manners. In the first implementation manner, the compressor adopts the mixer 60, and in the second implementation manner, the compressor adopts the enthalpy-increasing component 100. The two specific implementation manners will be introduced herein below respectively.
In the first implementation manner, as shown in
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As shown in
Herein, the second partition board 80, the first partition board 70 and the second cylinder 30 enable the first partition board cavity 71 to form a refrigerant accommodating cavity for accommodating air discharged from the second cylinder 30.
As shown in
Besides, an internal flow channel of the refrigerant is provided on the third cylinder 40, the first flange 90, the second partition board 80, the second cylinder 30 and the first partition board 70. A capacity variation pressure control channel 44 of the capacity variation switching mechanism 50 of the compressor is provided on the third cylinder 40, the first flange 90 and the first flange cover board 92.
As shown in
When the compressor is in the partial operation mode, the air inlet of the second cylinder 30, the exhaust port of the second cylinder 30, the first partition board cavity 71, the external communication hole 31 of the second cylinder 30, the mixer 60, the air inlet of the first cylinder 20 and the exhaust port of the first cylinder 20 are communicated sequentially. In this case, the first on-off valve 512 is switched on, the second on-off valve 514 is switched off, and the compressor operates in a small-displacement large-volume-ratio dual-cylinder two-stage mode. Refrigerant air supplied by the dispenser 800 is fed into the second cylinder 30, and the refrigerant air compressed for the first time is discharged out to the first partition board cavity 71, and then enters the mixer 60 through the external communication hole 31 of the second cylinder 30. Meanwhile, air supplied from one side of the flash evaporator 500 is charged into the second air inlet 63 of the mixer 60, mixed with the air in the mixer 60, fed into the first cylinder 20 together for second-time compression, discharged out to an upper space of the housing 11, and then discharged from a discharge pipe of the upper cover assembly 12, and thus far, the compressor completes the whole compressor process of the refrigerant.
When the compressor is in the full operation mode, the air inlet of the second cylinder 30, the exhaust port of the second cylinder 30, the first partition board cavity 71, the external communication port 31 of the second cylinder 30, the mixer 60, the air inlet of the first cylinder 20 and the exhaust port of the first cylinder 20 are communicated sequentially, and the air inlet of the third cylinder 40 is communicated with the first partition board cavity 71 via the exhaust port of the third cylinder 40, the first flange cavity 91, the first middle flow channel 42 and the second partition board communication hole. In this case, the second on-off valve 514 is switched on, the first on-off valve 512 is switched off, and the compressor operates in a large-displacement small-volume-ratio three-cylinder two-stage mode. Refrigerant air supplied by the dispenser 800 is fed into the second cylinder 30, and the refrigerant air compressed for the first time is discharged out to the first partition board cavity 71. Meanwhile, a refrigerant supplied by the dispenser 800 is fed into the third cylinder 40, the refrigerant air compressed for the first time is discharged out to the flange cavity 91, and the refrigerant air in the first flange cavity 91 enters the mixer 60 through the first flange 90, the second partition board 80, the first partition board cavity 71 and the external communication port 31 of the second cylinder 30. Meanwhile, air supplied from one side of the flash evaporator 500 is charged into the second air inlet 63 of the mixer 60, mixed with the air in the mixer 60, fed into the first cylinder 20 together for second-time compression, discharged out to an upper space of the housing 11, and then discharged from a discharge pipe of the upper cover assembly 12, and thus far, the compressor completes the whole compressor process of the refrigerant.
In the second implementation manner, as shown in
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As shown in
Herein, the first partition board 70, the third partition board 16 and the second cylinder 30 enable the first partition board cavity 71 to form a refrigerant accommodating cavity for accommodating air discharged from the second cylinder 30. The first flange 90, the third cylinder 40 and the first flange cover board 92 enable the first flange cavity 91 to form a refrigerant accommodating cavity for accommodating air discharged from the third cylinder 40.
When the compressor is in the partial operation mode, the air inlet of the second cylinder 30, the exhaust port of the second cylinder 30, the first partition board cavity 71, the third partition board communication hole, the air inlet of the first cylinder 20 and the exhaust port of the first cylinder 20 are communicated sequentially. In this case, the second on-off valve 514 is switched off, the first on-off valve 512 is switched on, and the compressor operates in a small-displacement large-volume-ratio dual-cylinder two-stage mode. Refrigerant air supplied by the dispenser 800 is fed into the second cylinder 30, and the refrigerant air compressed for the first time is discharged out to the first partition board cavity 71, fed into the first cylinder 20 together with air supplied from one side of the enthalpy-increasing component 100 for second-time compression, discharged out to an upper space of the housing 11, and then discharged from a discharge pipe of the upper cover assembly 12, and thus far, the compressor completes the whole compressor process of the refrigerant.
When the compressor is in the full operation mode, the air inlet of the second cylinder 30, the exhaust port of the second cylinder 30, the first partition board cavity 71, the air inlet of the first cylinder 20 and the exhaust port of the first cylinder 20 are communicated sequentially, and the air inlet of the third cylinder 40 is communicated with the first partition board cavity 71 via the exhaust port of the third cylinder 40, the first flange cavity 91, the first middle flow channel 42, the second partition board communication hole and the second middle flow channel 32. In this case, the second on-off valve 514 is switched on, the first on-off valve 512 is switched off, and the compressor operates in a large-displacement small-volume-ratio three-cylinder two-stage mode. Refrigerant air supplied by the dispenser 800 is fed into the second cylinder 30, and the refrigerant air compressed for the first time is discharged out to the first partition board cavity 71. Meanwhile, a refrigerant supplied by the dispenser 800 is fed into the third cylinder 40, the refrigerant air compressed for the first time is discharged out to the flange cavity 91, and the refrigerant air in the first flange cavity 91 is fed into the first partition board cavity 71 through the first flange 90 and the second partition board 80. In this case, the air in the first partition board cavity 71 and the air supplied from one side of the enthalpy-increasing component 100 are fed together into the first cylinder 20 for second-time compression, discharged out to an upper space of the housing 11, and then discharged from a discharge pipe of the upper cover assembly 12, and thus far, the compressor completes the whole compressor process of the refrigerant.
It is important to note that terms used herein only aim to describe specific implementation manners, and are not intended to limit exemplar implementation manners of the present application. For example, unless otherwise directed by the context, singular forms of terms used herein are intended to comprise plural forms. Besides, it will be also appreciated that when terms ‘contain’ and/or ‘comprise’ are used in the description, it is pointed out that features, steps, operations, devices, assemblies and/or a combination thereof exist.
It is important to note that the specification and claims of the present application and terms ‘first’, ‘second’, etc. in the foregoing drawings are used for distinguishing similar objects rather than describing a specific sequence or a precedence order. It will be appreciated that the terms used in such a way may be exchanged under appropriate conditions, in order that the implementation manner of the present disclosure described here can be implemented in a sequence other than sequences graphically shown or described here.
The above is only the preferable embodiments of the present disclosure, and not intended to limit the present disclosure. As will occur to a person skilled in the art, the present disclosure is susceptible to various modifications and changes. Any modifications, equivalent replacements, improvements and the like made within the spirit and principle of the present disclosure shall fall within the scope of protection of the present disclosure.
Number | Date | Country | Kind |
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201510486407.4 | Aug 2015 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/084328 | 6/1/2016 | WO | 00 |