The application claims priority to Korean Application No. 10-2007-0018679 filed in Korea on Feb. 23, 2007, which is herein incorporated by reference in its entirety.
1. Field
A compressor and an oil separation device therefor are disclosed herein.
2. Background
Compressors are known. However, they have various disadvantages.
Embodiments will be described in detail with reference to the following drawings in which like reference numerals refer to like elements, and wherein:
In general, a compressor converts mechanical energy into compressive energy to compress a fluid. Compressors may be categorized into various types, such as a reciprocating type, a rotary type, a vane type, and a scroll type according to the method for compressing the fluid.
A scroll compressor may include a driving motor to generate a force in an inner space of a sealed case and a compression device driven by a driving motor to compress a refrigerant. In the compression device, an orbiting scroll, which is engaged with a fixed scroll, performs an orbiting motion. A plurality of paired compression chambers may be formed by the fixed and orbiting scrolls. As the compression chambers move toward a center of the scroll, a refrigerant may be consecutively compressed and discharged to a discharge space.
The inner space of the case may be filled with a certain amount of oil. The oil may be sucked and scattered by centrifugal force generated when the driving motor is rotated, thereby cooling the driving motor and the compression device. At the same time, the oil may be partially sucked into the compression device to lubricate a sliding surface or a friction portion between the fixed scroll and the orbiting scroll.
However, when such a scroll compressor is used in an air conditioning system, a refrigerant of high temperature and high pressure, which is discharged from the compressor, contains a certain amount of refrigerating machine oil. In particular, when a high-speed operation is performed by using an inverter compressor, and if a rotational speed of the driving motor is greater than a certain frequency (Hz), an amount of discharged oil increases by geometric progression. This may cause reduced performance of a heat exchanger. Further, a reliability of the compressor or the system may be reduced when oil is not sufficient to supply to the friction portion, as the amount of oil recollected from a cycle decreases.
In order to solve these problems, an air conditioning system may separate oil from a refrigerant using an oil separation device, which is additionally attached to a compressor discharge pipe side. The refrigerant may be passed to the refrigerating cycle and the oil is returned to the inside of the compressor, enhancing performance of the cycle and improving the reliability of the compressor by obtaining a certain lubricating surface in the compressor.
However, the reliability of such a compressor may be highly reduced due to the shortage of oil. Further, the manufacturing cost may increase due to the need for additional components. Regarding installation, a separate space may be required to install the oil separation device. Further, a thermodynamic loss may occur when separated oil of high temperature and high pressure is bypassed toward the suction side of the compressor.
Further, a pipe connecting the compressor and the additional oil separation device may be required. As a result, the pipe of the refrigerating cycle may become complicated and long in length, causing a price increase. In addition, while the refrigerant discharged from the compressor passes through the oil separation device, the pressure decreases, thereby reducing performance of the refrigerating cycle system.
As shown in
The scroll compressor 1 shown in
The motor 20 may be mounted at a lower portion of the compression device. The motor 20 may include a stator 21 fixed to an inner surface of the first case 11, a rotor 22 installed at an inside of the stator 21 with an air gap therebetween, and the rotational shaft 23 forcibly inserted into a center of the rotor 22. An oil path 23a may be penetratingly formed in the inside of the rotational shaft 23 to suck oil stored in a lower portion of the case 10.
An upper end of the rotational shaft 23 may be supported by the main frame 16, and a lower end of the rotational shaft 23 may be supported by a sub-frame 17 fixed to the lower portion of the first case 11. An anti-foaming plate 18 may be installed at the upper side of the sub-frame 17 to prevent foam, which is generated by oil stored in the lower portion of the case 10, from being transferred to the motor 20. However, the anti-foaming plate 18 may not be provided in a compressor in which the motor 20 or the rotational shaft 23 is not required to rotate at a high-speed.
A suction pipe SP may be penetratingly installed at one side of the fixed scroll 30 and may penetrate the case 10. A discharge pipe DP may be penetratingly formed at the second case 12.
The first case 11 and the second case 12 may serve as an oil separation device that separates oil contained in the refrigerant which is sucked into or discharged from the scroll compressor 1. A refrigerant inlet 11a through which an oil-containing refrigerant may be sucked, and an oil recollecting member 11b that recollects the oil separated from the refrigerant may be formed in the first case 11. A refrigerant outlet 12a through which an oil-separated refrigerant may be discharged may be provided in the second case 12.
That is, the oil separation device may include the first case 11 including the refrigerant inlet 11a into which a refrigerant mixed with oil may be sucked and the oil recollecting member 11b through which oil separated from the refrigerant may flow, and the second case 12 installed at the outside of the first case 11 and including the refrigerant outlet 12a through which a refrigerant separated from oil may be discharged and supplied to a refrigeration cycle. The discharge pipe DP may be installed to communicate with the refrigerant outlet 12a. This oil separation device described above may be applied to a high-pressure type scroll compressor.
Further, a plurality of each of the refrigerant inlet 11a, the oil recollecting member hole 11b, or the refrigerant outlet 12a may be provided. An oil separating space S1 may be provided between the first case 11 and the second case 12 so as to allow the flow of the sucked refrigerant.
Detailed configurations of the oil separation device will be explained with reference to
Referring to
The refrigerant inlet 11a may be formed in the first case 11 to suck the discharged refrigerant at high temperature and high pressure filled inside the case 10 into the oil separating space S1. The refrigerant outlet 12a may be formed in the second case 12 to discharge the oil-separated refrigerant from the oil separating space S1 to the refrigerating cycle or refrigerating system.
A flow-guiding member 13 may be formed in the oil separating space S1 to be disposed between the refrigerant inlet 11a and the refrigerant outlet 12a. That is, when viewed from the upper portion of the oil separation device, the flow-guiding member 13 may be formed between the refrigerant inlet 11a and the refrigerant outlet 12a and also installed in the oil separating space S1.
The flow-guiding member 13 may be in the shape of a separating plate, which may be installed between the first case 11 and the second case 12. The flow-guiding member 13 in the shape of the separating plate may be formed in a longitudinal direction of the first case 11 and the second case 12 (that is, a vertical direction) and may divide the oil separating space S1.
Meanwhile, the flow-guiding member 13 may be provided in a spiral shape wound around the first case 11 and the second case 12 in a longitudinal direction. Accordingly, such spiral-shaped flow-guiding member 13 may make the refrigerant flow smoothly and fully utilize the entire oil separating space S1.
The flow-guiding member 13 may serve to flow the refrigerant sucked into the refrigerant inlet 11a in one direction. As shown in
In addition, the refrigerant outlet 12a may be formed at a position opposite to the refrigerant inlet 11a with respect to of the flow-guiding member 13. A refrigerant flowing in a counterclockwise direction may be discharged from the scroll compressor 1 through the refrigerant outlet 12a.
While the refrigerant sucked into the oil separating space S1 of the oil separation device flows in the counterclockwise direction, the refrigerant performs a cyclonic flow due to the flow-guiding member 13. At the same time, the refrigerant turns around an outer circumference of the first case 11 and collides with each wall surface of the first case 11 and the second case 12. During this collision, oil particles contained in the refrigerant collide and are lumped together with each other due to surface tension, thereby forming oil drops. These oil drops are separated from the refrigerant and then flow downwards along the wall surfaces of the first case 11 and the second case 12. The cyclonic flow of the refrigerant may be enhanced by forming the flow-guiding member 13 to have a wound spiral shape. The refrigerant performs the cyclonic flow due to the flow-guiding member 13. However, without being limited to such a flow shape, a flow need only be sufficient for an oil-contained refrigerant to remain in the oil separating space S1 long enough due to the flow-guiding member 13 to separate the oil from the refrigerant.
The oil may move to an oil storage space formed at the lower portion of the case 10 through the oil recollecting hole 11b formed at the lower portion of the oil separating space S1. To move the oil separated by the processes to the oil storage space through the oil recollecting hole 11b, a separate oil recollecting member may be further provided. The oil recollecting member may be, for example, a pump, or a fan.
Further, the oil may be separated from the oil-contained refrigerant in the oil separating space S1 by momentarily reducing a flow rate of the refrigerant due to changing a cross-sectional area of the oil separating space S1.
The oil separation device shown in
The flow-guiding members 13′ may be formed by bending both ends of the second case 12′. The refrigerant inlet 12a′ and the refrigerant outlet 11a′ may be formed at a position adjacent to the flow-guiding members 13′ each formed by bending the second case 12′.
As shown in
The formation of the flow-guiding members 13″ with the curved surfaces may prevent the generation of noise, which may be generated during a process in which the refrigerant blocked while flowing in a clockwise direction after being sucked into the refrigerant inlet 11a″ then flows (is bypassed) in a counterclockwise direction, and the generation of foam in the oil contained in the refrigerant.
Returning to
The oil recollecting hole 11b may be configured at a lower portion of the first case 11. Since the oil may be stored in a storage space formed at a lower portion of the case 10, it may be effective to form the oil recollecting member 11b at the lower portion of the first case 11 such that the oil recollecting member 11b may be close to the storage space.
The refrigerant inlet 11a may be formed between the refrigerant outlet 12a and the oil recollecting member 11b. That is, the refrigerant inlet 11a may be configured at a middle height (position) between the refrigerant outlet 12a and the oil recollecting member 11b from the lower end of the first case 11 or the second case 12.
The first case 11 may be integrally formed with the second case 12. Alternatively, the first case 11 and the second case 12 may be configured as separate components to thereafter be coupled to each other by, for example, welding.
That is, the first and second cases 11 and 12 may be originally formed as one component, or may be integrated with each other by a post-process, such as welding, after being separately configured. Accordingly, the first and second cases 11 and 12 may be modularized so as to improve assembly and productivity when applying them to a compressor. Namely, a module (or an unit) of the first and second cases 11 and 12 having the oil separation device may be prepared and other components of the compressor may be mounted in the module, such that a process of separately fabricating or installing the oil separation device may not be performed.
The refrigerant inlet 11a may be configured at a higher position than the anti-foaming plate 18 installed at the sub frame 17 to support the lower portion of the rotational shaft 23 or configured at least at the same height as the anti-foaming plate 18. By forming the refrigerant inlet 12a at the higher position than the anti-foaming plate 18 or the same height thereas, it may be possible to prevent the oil-contained refrigerant from coming into contact (being mixed) with the oil stored in the lower portion of the case 10 provided at the lower portion of the anti-foaming plate 18.
If the compressor does not have to be rapidly rotated, foam may be generated less during the process of sucking up the oil stored in the lower portion of the case 10. In this case, the refrigerant inlet 11a may be configured at a lower position than the anti-foaming plate 18. In the case of a compressor without the anti-foaming plate 18, the position to form the refrigerant 11a may be selected more freely. If the refrigerant inlet 11a is configured at the lower position than the anti-foaming plate 18, the refrigerant may come in contact with the oil stored in the lower portion of the case 10 and further contain oil stored in the case 10. Accordingly, it may be more effective to form the refrigerant inlet 11a at the higher position than the anti-foaming plate 18 or at the same height thereas.
If the second case 12 of the oil separation device is protruded to the outside as shown in the scroll compressor of
In the case of using a case having the same size, namely, having the same maximum outer diameter, the motor 20 mounted in the scroll compressor shown in
The oil separation device and the scroll compressor having the same according to embodiments disclosed herein may be applied to a high-pressure type compressor in which the case 10 is filled with a discharged refrigerant at high temperature and high pressure. The oil separation device integrally formed with the scroll compressor may be applied not only to the high-pressure type scroll compressor but also to a low-pressure type compressor in which a sealed case is filled with a sucked refrigerant at low temperature and low pressure.
The low-pressure type scroll compressor may be configured such that the discharged refrigerant at high temperature and high pressure is collected at a high/low pressure separating plate 32 installed at an upper surface of the fixed scroll 30 and an upper space thereof, and the discharged refrigerant collected in the space may be discharged through the discharge pipe DP. The low-pressure type scroll compressor may have the same configuration as that of the high-pressure type scroll compressor except for the operation of the refrigerant suction and the refrigerant discharge, detailed explanation of which will be omitted accordingly. However, the configuration of an oil separation device in the low-pressure type scroll compressor may be different from that of the oil separation device in the high-pressure type scroll compressor. The difference therebetween will now be described.
The oil separation device applied to the low-pressure type scroll compressor shown in
An oil separating space S1 may be formed between the second case 12 and the first case 11. A flow-guiding member 13 may be provided in the oil separating space S1 so as to make the refrigerant perform a cyclonic flow. The flow-guiding member 13 may be provided in a spiral shape wound around the first and second cases 11 and 12 in their length directions.
The refrigerant may perform the cyclonic flow due to the flow-guiding member 13. However, the flow of the refrigerant may not be limited to a cyclonic flow, but rather a flow need only be sufficient for the oil-contained refrigerant to remain in the oil separating space S1 long enough due to the flow-guiding member 13 to separate the oil from the refrigerant.
In addition, when using the oil separation device applicable to the low-pressure type scroll compressor as described above, a separate pipe may be formed to connect the discharge pipe DP to the second case 12 such that the discharged refrigerant further containing oil may be sucked into the oil separating space S1, thereby separating the oil therein. In the low-pressure type scroll compressor having the oil separation device, the method of separating the oil from the refrigerant may be the same as that in the high-pressure scroll compressor having been mentioned before. Accordingly, description thereof will not be repeated.
Since the discharged refrigerant at high temperature and high pressure contains the oil supplied to the compression device and the sucked refrigerant at low temperature and low pressure contains the oil present in the refrigerating cycle system or the oil stored in the lower portion of the case, the integral oil separation device may be applied both to the high-pressure type scroll compressor and to the low-pressure type scroll compressor.
As described above, embodiments provide an oil separation device integrated with the compressor. Accordingly, no pipe for connecting the compressor and the oil separation device to each other is separately required, thereby reducing fabrication costs. In addition, by employing the integral oil separation device, no installation space is separately required for the oil separation device, thereby improving the facilitation of the installation.
Also, embodiments provide the scroll compressor capable of improving the reliability of the refrigerating cycle system by preventing a thermodynamic loss which may be generated during a process of bypassing the separated oil toward the suction side of the compressor.
The compressor and oil separation device therefor according to embodiments disclosed herein may reduce production costs, facilitate installation, and prevent the overheating of a sucked refrigerant by integrating the oil separation device with the compressor.
In accordance with one embodiment broadly described herein, there is provided an oil separator that includes a first case having a refrigerant inlet into which a refrigerant mixed with an oil is sucked and an oil recollecting member through which an oil separated from the refrigerant flows, and a second case configured at the outside of the first case and having a refrigerant outlet through which a refrigerant separated from an oil is discharged. With such a configuration, a motor part and a compression part of the scroll compressor are mounted at the inside of the inner case. Accordingly, the oil separator may be integrally formed with the scroll compressor.
Further, an oil separating space may be configured between the first and second cases so as to make the sucked refrigerant flow therein. By sucking the oil-contained refrigerant into the oil separating space and by retaining the refrigerant there for a certain period of time, the separation of oil from the refrigerant is obtained, and thereby oil may be effectively separated from the refrigerant.
A flow-guiding member may be formed between the first and second cases. Both ends of the second case may be apart from each other. By forming the flow-guiding member or by forming both ends of the second case apart from each other, the refrigerant sucked into the oil separating space may flow in one direction and oil may be separated from the refrigerant during the refrigerant flow. The flow-guiding member may be formed as a plate shape installed in a longitudinal direction of the first and second cases. However, the flow-guiding member may not be limited to the plate shape, but rather, various other shapes may be implemented.
One end of the second case may be connected onto a surface of the first case, and another end of the second case may be connected onto a surface of the first case spaced from the one end of the second case. Accordingly, both ends of the second case may be apart from each other, thereby making the refrigerant flow in one direction.
The refrigerant outlet may be configured at an upper part of the second case, and the oil recollecting member may be configured at a lower part of the first case. Considering that the oil-separated refrigerant has a relatively low specific gravity or light weight, it may be advantageous to form the refrigerant outlet at the upper part of the second case for efficiency of the refrigerating cycle system. Since the oil may be stored in the storage space formed at the lower part of the compressor case, it may be effective to form the oil recollecting member at the lower part of the first case such that the oil recollecting member may be close to the storage space.
The refrigerant inlet may be formed between the refrigerant outlet and the oil recollecting member. The first case may be integrally formed with the second case, or the first case may be coupled to the second case by welding. That is, the first and second cases may be originally formed as one component, or may be integrated with each other by a post-process such as welding or the like after being separately configured. Accordingly, the first and second cases may be modularized so as to enhance assembly and productivity when applying them to a compressor.
In accordance with another embodiment broadly described herein, a scroll compressor is provided that includes a first case, a motor installed in the first case, a rotational shaft, rotated by the motor, having an oil path therein, a frame configured in the first case and supporting the rotational shaft, an orbiting scroll supported by the frame and orbited by the rotational shaft, a fixed scroll forming a compressing room by engaging with the orbiting scroll, and an oil separator including the first case and a second case configured at an outside of the first case. The first case may have a refrigerant inlet into which a refrigerant mixed with an oil is sucked and an oil recollecting member through which an oil separated from the refrigerant flows, and the second case may have a refrigerant outlet through which a refrigerant separated from an oil is discharged. The refrigerant inlet may be configured at a higher position than an anti-foaming plate installed at the sub-frame to support the lower part of the rotational shaft. By forming the refrigerant inlet at the higher position than the anti-foaming plate, it may be possible to prevent the oil-contained refrigerant from coming into contact or being mixed with the oil stored in the lower part of the anti-foaming plate.
The first case may be filled with a discharged refrigerant at high temperature and high pressure. That is, if the scroll compressor is a high-pressure type compressor, the first case may be filled with the discharged refrigerant.
An oil separating space may be formed between the second case and the first case. A flow-guiding member may be provided in the oil separating space so as to make the refrigerant perform a cyclonic flow. Since the oil-contained refrigerant performs the cyclonic flow by the flow-guiding member, the oil may be effectively separated.
In accordance with another embodiment broadly described herein, an oil separator is provided that includes a first case having an oil recollecting member through which oil separated from a refrigerant flows and a refrigerant outlet through which a refrigerant separated from the oil is discharged and a second case configured at the inside of the first case, having a refrigerant inlet into which a refrigerant mixed with an oil flows. Such an oil separator may be applied to a low-pressure type scroll compressor in which the inside of the compressor is filled with a sucked refrigerant at low temperature and low pressure.
An oil separating space may be formed between the second case and the first case. A flow-guiding member may be provided in the oil separating space so as to make the sucked refrigerant perform a cyclonic flow.
Although an exemplary scroll compressor is presented herein, for ease of discussion, it is well understood that the oil separation device according to embodiments disclosed herein may be equally applied to other types of compressors, or another application in which this type of oil separation is required and/or advantageous.
More specifically, the compressor and oil separation device therefor according to embodiments disclosed herein has numerous applications in which compression of fluid is required, and in different types of compressors. Such applications may include, for example, air conditioning and refrigeration applications. One such exemplary application is shown in
Another such exemplary application is shown in
Another such exemplary application is shown in
Any reference in this specification to “one embodiment,” “an embodiment,” “example embodiment,” etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
Although embodiments have been described with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, alternative uses will also be apparent to those skilled in the art.
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