COMPRESSOR AND REFRIGERATING APPARATUS

Abstract

A compressor includes a casing, a screw rotor fitted in the casing, at least one economizer port, and a control unit. The at least one economizer port is arranged to discharge refrigerant into compression chambers formed between the casing and the screw rotor. The control unit is configured to advance timing of opening of the at least one economizer port to the compression chambers in accordance with increase in rotating speed of the screw rotor.

Description

TECHNICAL FIELD

The present invention relates to a compressor and a refrigerating apparatus.

BACKGROUND ART

A conventional compressor includes a screw rotor and a cylinder having economizer ports, which are made to communicate with compression chambers between the screw rotor and the cylinder before the compression chambers are completely closed (see JP 2005-83260 A).

SUMMARY OF INVENTION

Technical Problem

In the conventional compressor, however, timing of opening of the economizer ports, that is, positions of the economizer ports are fixed regardless of rotating speed of the screw rotor, and thus a problem has been caused in that it is impossible to maximally utilize effects of the economizer because difficulty in increasing a quantity of suction of refrigerant from the economizer ports results in reduction in cooling effect obtained from the refrigerant, depending upon the rotating speed of the screw rotor.

It is a primary object of the invention to provide a compressor that is capable of maximally utilizing the effects of the economizer regardless of the rotating speed of the screw rotor.

Solution to Problem

In order to solve the above problem, a compressor of the invention comprises:

a casing,

a screw rotor fitted in the casing,

at least one economizer port for discharging refrigerant into compression chambers formed between the casing and the screw rotor, and

a control unit that advances timing of opening of the at least one economizer port to the compression chambers in accordance with increase in rotating speed of the screw rotor.

According to the compressor of the invention, which has the control unit that advances the timing of opening of the at least one economizer port to the compression chambers with increase in the rotating speed of the screw rotor, the economizer ports are opened earlier than complete closure of the compression chambers (complete closure of grooves of the screw rotor) in high speed operation of the screw rotor, while the economizer ports are opened with delay in low speed operation of the screw rotor.

Therefore, a quantity of suction of the refrigerant from the at least one economizer port to the compression chambers can be increased while the refrigerant discharged from the economizer ports into the compression chambers is prevented from leaking to low-pressure side of the screw rotor.

Thus, increase in the quantity of suction of the refrigerant from the at least one economizer port, increase in cooling effect obtained from the refrigerant, and maximal utilization of the effects of the economizer can be attained regardless of the rotating speed of the screw rotor.

In an embodiment, the control unit shifts positions of the at least one economizer port along an axis of the screw rotor in accordance with the rotating speed of the screw rotor.

According to the compressor of the embodiment, the timing of opening of the at least one economizer port can easily be controlled because the control unit shifts the positions of the economizer ports along the axis of the screw rotor in accordance with the rotating speed of the screw rotor.

In an embodiment, the compressor further comprises:

a slide member placed between the casing and the screw rotor, provided with the at least one economizer port, and being movable along the axis of the screw rotor, wherein

the control unit shifts the slide member along the axis of the screw rotor in accordance with the rotating speed of the screw rotor.

According to the compressor of the embodiment, the timing of opening of the at least one economizer port can easily be controlled by a simple configuration because the control unit shifts the slide member, provided with the economizer ports, along the axis of the screw rotor in accordance with the rotating speed of the screw rotor.

In an embodiment, a plurality of the economizer ports are placed along an axis of the screw rotor, and wherein

the control unit selectively opens the plurality of economizer ports in accordance with the rotating speed of the screw rotor.

According to the compressor of the embodiment, the timing of opening of the at least one economizer port can easily be controlled because the control unit selectively opens the plurality of economizer ports in accordance with the rotating speed of the screw rotor.

A refrigerating apparatus of the invention comprises:

any one of the above compressors,

a condenser,

a heat exchanger for supercooling,

an expansion unit, and

an evaporator, wherein

the compressor, the condenser, the heat exchanger for supercooling, the expansion unit, and the evaporator are sequentially connected to each other through a circulating circuit, and wherein

the heat exchanger for supercooling and the at least one economizer port of the compressor are connected to each other by an economizer line.

According to the refrigerating apparatus of the invention, which has any one of the above compressors, the effects of the economizer can maximally be utilized for the compressor, so that an efficient refrigerating apparatus can be obtained.

Advantageous Effects of Invention

According to the compressor of the invention, which has the control unit that advances the timing of opening of the at least one economizer port to the compression chambers with increase in the rotating speed of the screw rotor, the effects of the economizer can maximally be utilized regardless of the rotating speed of the screw rotor.

According to the refrigerating apparatus of the invention, which has the compressor, the effects of the economizer can maximally be utilized for the compressor, so that an efficient refrigerating apparatus can be obtained.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a schematic configuration showing a first embodiment of a compressor of the invention;

FIG. 2 is a schematic development plan of the compressor on condition that a speed of a screw rotor is low;

FIG. 3 is a schematic development plan of the compressor on condition that a speed of a screw rotor is medium;

FIG. 4 is a schematic development plan of the compressor on condition that a speed of a screw rotor is high;

FIG. 5 is a graph showing timing of opening of economizer ports;

FIG. 6A is a schematic configuration showing a second embodiment of a compressor of the invention;

FIG. 6B is a schematic development plan of the compressor on condition that a speed of a screw rotor is low;

FIG. 6C is a schematic development plan of the compressor on condition that a speed of a screw rotor is medium;

FIG. 6D is a schematic development plan of the compressor on condition that a speed of a screw rotor is high;

FIG. 7 is a schematic configuration showing an embodiment of a refrigerating apparatus of the invention;

FIG. 8A is a plan view of a slide member;

FIG. 8B is a plan view of another slide member;

FIG. 8C is a plan view of another slide member;

FIG. 8D is a plan view of another slide member; and

FIG. 8E is a plan view of another slide member.

DESCRIPTION OF EMBODIMENTS

Hereinbelow, the invention will be described in detail with reference to embodiments shown in the drawings.

First Embodiment

FIG. 1 shows a schematic configuration of a first embodiment of a compressor of the invention. FIG. 2 shows a schematic development plan of the compressor. As shown in FIGS. 1 and 2, the compressor has a casing 11 and a screw rotor 10 fitted in the casing 11.

A pair of gate rotors 15 are placed on both sides of the screw rotor 10 with respect to an axis L thereof. The gate rotors 15 mesh with the screw rotor 1, and the mesh between the screw rotor 10 and the gate rotors 15 forms compression chambers 12. That is, the compressor is a so-called single screw compressor.

The screw rotor 10 has a plurality of helical vanes 10b and screw grooves 10a between adjacent vanes 10b, 10b. The gate rotors 15 each have a plurality of teeth 15a. The screw grooves 10a and the teeth 15a mesh with each other, so that the screw grooves 10a, the teeth 15a and the casing 11 define the compression chambers 12.

The screw rotor 10 rotates in a direction of an arrow A in FIG. 2 and thereby delivers refrigerant, sucked from suction side of the screw rotor 10, to discharge side of the screw rotor 10 while compressing the refrigerant in the compression chambers 12. In FIGS. 1 and 2, left side on planes thereof corresponds to the suction side for the refrigerant and right side on the planes corresponds to the discharge side for the refrigerant.

In the compressor are provided economizer ports EP1 for discharge of the refrigerant into the compression chambers 12 formed between the casing 11 and the screw rotor 10. There are provided two economizer ports EP1, which are arranged along the vanes 10b.

The compressor has a control unit 30 that advances timing of opening of the economizer ports EP1 to the compression chambers 12 as the rotating speed of the screw rotor 10 increases. The screw rotor 10 is driven by an inverter.

The control unit 30 shifts opening positions of the economizer ports EP1 along the axis L of the screw rotor 10 in accordance with the rotating speed of the screw rotor 10.

Specifically, a slide member 20 that is movable along the axis L of the screw rotor 10 is placed between the casing 11 and the screw rotor 10.

The slide member 20 is moved by a drive unit 21 along the axis L of the screw rotor 10. The drive unit 21 has a slide rod 22 fixed to the slide member 20, a cylinder fixed to the casing 11, a piston 24 fitted in the cylinder 23, a piston rod 25 fixed to the piston 24, and a connecting member 26 for connecting the slide rod 22 and the piston rod 25.

Thus, the slide member 20 is reciprocated along the axis L of the screw rotor 10 by reciprocation of the piston 24 in the cylinder 23.

The slide member 20 has a groove 20a, which extends along the axis L of the screw rotor 10, on a surface thereof facing an inner surface of the casing 11. In the slide member 20 are provided bores 20b penetrating a surface thereof facing an outer surface of the screw rotor 10 and communicating with the groove 20a.

Openings of the bores 20b on a side of the screw rotor 10 correspond to the economizer ports EP1 provided on the slide member 20.

In the casing 11 is provided a through hole 11a connected to an economizer line EL. The economizer line EL, the through hole 11a, the groove 20a, and the bores 20b communicate with each other for discharge of refrigerant, which is provided from the economizer line EL, through the economizer ports EP1 into the compression chambers 12.

Even though the slide member 20 moves along the axis L of the screw rotor 10, the groove 20a that is formed so as to extend along the axis L of the screw rotor 10 allows the refrigerant from the economizer line EL to be made to flow without intermission through the through hole 11a, the groove 20a, and the bores 20b.

The control unit 30 controls the drive unit 21 to move the slide member 20 along the axis L of the screw rotor 10 in accordance with the rotating speed of the screw rotor 10.

On condition that the rotating speed of the screw rotor 10 is large, namely, the control unit 30 controls the drive unit 21 to move the slide member 20 to the suction side for the refrigerant so as to advance the timing of opening of the economizer ports EP1. On condition that the rotating speed of the screw rotor 10 is small, on the other hand, the control unit 30 controls the drive unit 21 to move the slide member 20 to the discharge side for the refrigerant so as to retard the timing of opening of the economizer ports EP1.

On condition that a rotating speed of the screw rotor 10 is low, as specifically shown in FIG. 2, the economizer ports EP1 are half-open to the compression chamber 12 at the instant of complete closure of the compression chamber 12 as shown by an area Z in FIG. 2.

On condition that the rotating speed of the screw rotor 10 is medium, as shown in FIG. 3, the economizer ports EP1 are completely open to the compression chamber 12 at the instant of complete closure of the compression chamber 12 as shown by an area Z in FIG. 3.

On condition that the rotating speed of the screw rotor 10 is high, as shown in FIG. 4, the economizer ports EP1 are completely open to the compression chamber 12 at the instant of complete closure of the compression chamber 12 as shown by an area Z in FIG. 4. In the high-speed operation, the economizer ports EP1 are earlier opened to the compression chamber 12 than in the medium speed operation of FIG. 3, i.e., are opened before the compression chamber 12 is completely closed.

As shown in a graph of FIG. 5, in short, a preceding open angle of the economizer ports is increased in accordance with increase in the rotating speed of the screw rotor. Herein, the preceding open angle of the economizer ports refers to a rotation angle of the screw rotor in the moment that the economizer ports precedently begin to open into the compression chamber before closure of the compression chamber on condition that a rotation angle of the screw rotor is 0° at the instant of closure of the compression chamber.

In the compressor configured as above and having the control unit 30 that advances the timing of opening of the economizer ports EP1 to the compression chamber 12 in accordance with increase in the rotating speed of the screw rotor 10, the economizer ports EP1 are opened earlier than complete closure of the compression chamber 12 (complete closure of the screw groove 10a of the screw rotor 10) in the high-speed operation of the screw rotor 10, while the economizer ports EP1 are opened with delay in the low-speed operation of the screw rotor 10.

Therefore, a quantity of suction of the refrigerant from the economizer ports EP1 to the compression chambers 12 can be increased while the refrigerant discharged from the economizer ports EP1 into the compression chambers 12 is prevented from leaking to low-pressure side of the screw rotor 10.

Thus, increase in the quantity of suction of the refrigerant from the economizer ports EP1, increase in cooling effect obtained from the refrigerant, and maximal utilization of the effects of the economizer can be attained regardless of the rotating speed of the screw rotor 10.

In the high-speed rotation, namely, increase in the rotating speed of the screw rotor 10 in contrast to constant flow velocity of the refrigerant spouting from the economizer ports EP1 advances complete closure of the screw grooves 10a and provides a margin for the leak to the low-pressure side. In the high-speed operation, accordingly, the timing of opening of the economizer ports EP1 can be advanced.

In the low-speed rotation, on the other hand, the timing of opening of the economizer ports EP1 is required to be retarded in comparison with the high-speed rotation because the rotating speed of the screw rotor 10 lower than in the high-speed rotation might cause leak to the low-pressure side without advance of the complete closure.

In the compressor having the above configuration, the timing of opening of the economizer ports EP1 can easily be controlled because the control unit 30 shifts the positions of the economizer ports EP1 along the axis L of the screw rotor 10 in accordance with the rotating speed of the screw rotor 10.

Besides, the control unit 30 moves the slide member 20, which has the economizer ports EP1 provided therein, along the axis L of the screw rotor 10 in accordance with the rotating speed of the screw rotor 10, and thus the timing of opening of the economizer ports EP1 can easily be controlled with use of a simple configuration.

Second Embodiment

FIG. 6A shows a second embodiment of a compressor of the invention. From the first embodiment, the second embodiment is different in structure of the economizer ports. The other structures are the same as of the first embodiment, and therefore description thereof will be omitted.

As shown in FIG. 6A, a plurality of economizer ports EP2 are placed along an axis L of a screw rotor 10. A control unit 40 selectively opens the plurality of economizer ports EP2 in accordance with rotating speed of the screw rotor 10.

A solenoid valve 41 is provided on upstream side of each of the economizer ports EP2, and the control unit 40 selectively controls the solenoid valve 41 to selectively open the plurality of economizer ports EP2 in accordance with the rotating speed of the screw rotor 10.

That is, the control unit 40 opens the solenoid valves 41 nearer to discharge side to open the economizer ports EP2 nearer to the discharge side, with increase in the rotating speed of the screw rotor 10.

As shown in FIG. 6B, specifically, three economizer ports EP2 are arranged along a vane 10b. On condition that a rotating speed of the screw rotor 10 is low, only the economizer port EP2 that is the nearest to suction side (that is shown by a solid line) is opened. At the instant when the compression chamber 12 is completely closed as shown by an area Z in FIG. 6B, the economizer port EP2 (shown by the solid line) is half-open to the compression chamber 12.

On condition that the rotating speed of the screw rotor 10 is medium, as shown in FIG. 6C, only the economizer port EP2 that is at center (that is shown by a solid line) is opened. At the instant when the compression chamber 12 is completely closed as shown by an area Z in FIG. 6C, the economizer port EP2 (shown by the solid line) is completely open to the compression chamber 12.

On condition that the rotating speed of the screw rotor 10 is high, as shown in FIG. 6D, only the economizer port EP2 that is the nearest to the discharge side (that is shown by a solid line) is opened. At the instant when the compression chamber 12 is completely closed as shown by an area Z in FIG. 6D, the economizer port EP2 (shown by the solid line) is completely open to the compression chamber 12. In the high-speed operation, the economizer port EP2 is earlier opened to the compression chamber 12 than in the medium-speed operation of FIG. 6C, i.e., is completely opened before the compression chamber 12 is completely closed.

Therefore, the control unit 40 selectively opens the plurality of economizer ports EP2 in accordance with the rotating speed of the screw rotor 10, so that the timing of opening of the economizer ports EP2 can easily be controlled.

Third Embodiment

In FIG. 7 is shown an embodiment of a refrigerating apparatus of the invention. The refrigerating apparatus of the invention has the compressor 1 of the first embodiment, a condenser 2, a heat exchanger 5 for supercooling, an expansion unit 3, and an evaporator 4.

The compressor 1, the condenser 2, the heat exchanger 5 for supercooling, the expansion unit 3, and the evaporator 4 are sequentially connected to each other through a circulating circuit C. The expansion unit 3 is an expansion valve, a capillary tube or the like, for example.

That is, the compressor 1, the condenser 2, the expansion unit 3, and the evaporator 4 form a refrigerating cycle. In the refrigerating cycle, refrigerant in vapor phase discharged from the compressor 1 is deprived of heat and changed into liquid phase in the condenser 2, and the refrigerant in liquid phase is decompressed by the expansion unit 3 so as to be in two-phase state of vapor and liquid. After that, the two-phase refrigerant (wet gas) is provided with heat and changed into vapor phase in the evaporator 4, and the refrigerant in vapor phase is sucked into and pressurized by the compressor 1, subsequently being discharged afresh from the compressor 1.

The heat exchanger 5 for supercooling and the economizer ports EP1 of the compressor 1 are connected to each other by the economizer line EL.

A branch passage 7 branching from between the heat exchanger 5 for supercooling and the expansion unit 3 in the circulating circuit C is connected to the heat exchanger 5 for supercooling, and an expansion unit 6 for supercooling is provided in the branch passage 7. An expansion valve, a capillary tube or the like, for example, is used as the expansion unit 6 for supercooling.

The heat exchanger 5 for supercooling performs heat exchange between refrigerant on exit side of the expansion unit 6 for supercooling and refrigerant in the circulating circuit C. The branch passage 7 may branch from the circulating circuit C on upstream side of the heat exchanger 5 for supercooling.

In a function of the heat exchanger 5 for supercooling, which will be described below, the refrigerant in liquid phase outgoing from the condenser 2 in the circulating circuit C is divided and directed into the branch passage 7. The refrigerant in liquid phase in the branch passage 7 is decompressed in the expansion unit for supercooling so as to become refrigerant in two phases of vapor and liquid, the refrigerant in the two phases deprives the liquid-phase refrigerant in the circulating circuit C of heat through the heat exchanger 5 for supercooling and become refrigerant in vapor phase, and the refrigerant in vapor phase flows through the economizer line EL so as to be sucked into the compressor 1 through the economizer ports EP1. On this occasion, the refrigerant in liquid phase in the circulating circuit C is cooled through the heat exchanger 5 for supercooling.

In the refrigerating apparatus with the above configuration, which has the compressor 1, the effects of the economizer can maximally be utilized for the compressor 1, so that an efficient refrigerating apparatus can be realized.

Fourth Embodiment

FIGS. 8B through 8E show other embodiments of slide members for the compressor of the invention. FIG. 8A shows a plan view of the slide member 20 of the first embodiment (FIG. 1), which member has the groove 20a and the bores 20b provided on a bottom surface of the groove 20a, as described for the first embodiment. There are provided two bores 20b arranged along the vane 10b. The openings of the bores 20b correspond to the economizer ports EP1.

A slide member 120 shown in FIG. 8B has a groove 120a and a bore 120b provided on a bottom surface of the groove 120a. There is provided one bore 120b, which has a circular shape. An opening of the bore 120b corresponds to the economizer port EP1.

A slide member 220 shown in FIG. 8C has a groove 220a and bores 220b provided on a bottom surface of the groove 220a. There are provided three bores 220b, which are arranged along the vane 10b. Openings of the bores 220b correspond to the economizer ports EP1.

A slide member 320 shown in FIG. 8D has a groove 320a and bores 320b provided on a bottom surface of the groove 320a. There are provided four bores 320b, which are arranged along the vane 10b. Openings of the bores 320b correspond to the economizer ports EP1. The nearer to the discharge side a bore 320b is, the larger diameter the bore 320b has. With such formation of the diameters of the bores 320b corresponding to widths of the vanes 10b increasing in a direction toward the discharge side, all the economizer ports EP1 can be opened and closed with the same timing so that efficiency can be improved.

A slide member 420 shown in FIG. 8E has a groove 420a and a bore 420b provided on a bottom surface of the groove 420a. There is provided one bore 420b, which is a slot extending along the vane 10b. An opening of the bore 420b corresponds to the economizer port EP1. Widths of the bore 420b increase in a direction toward the discharge side. With such formation of the widths of the bore 420b corresponding to widths of the vanes 10b increasing in the direction toward the discharge side, the economizer port EP1 can be opened and closed with the same timing across a length thereof so that efficiency can be improved.

The invention is not limited to the embodiments described above. For example, the compressor may be a so-called twin screw compressor. The number of the economizer ports can arbitrarily be increased or decreased. The economizer ports may be in shape of oval, ellipse or the like, other than circle. The second embodiment may be applied to the third embodiment.

Claims

1. A compressor comprising: a casing:a screw rotor fitted in the casing;at least one economizer port arranged to discharge refrigerant into compression chambers formed between the casing and the screw rotor; anda control unit configured to advance timing of opening of the at least one economizer port to the compression chambers in accordance with increase in rotating speed of the screw rotor.

2. The compressor as claimed in claim 1, wherein the control unit is further configured to shift position of the at least one economizer port along an axis of the screw rotor in accordance with the rotating speed of the screw rotor.

3. The compressor as claimed in claim 2, the compressor further comprising: a slide member placed between the casing and the screw rotor, the slide member being provided with the at least one economizer port, and being movable along the axis of the screw rotor, whereinthe control unit is further configured to shift the slide member along the axis of the screw rotor in accordance with the rotating speed of the screw rotor.

4. The compressor as claimed in claim 1, wherein a plurality of the economizer ports are placed along the axis of the screw rotor, and whereinthe control unit is further configured to selectively open the plurality of economizer ports in accordance with the rotating speed of the screw rotor.

5. A refrigerating apparatus including the compressor of claim 1, the refrigerating apparatus further comprising: a condenser;a heat exchanger configured to perform supercooling;an expansion unit; andan evaporator,the compressor, the condenser, the heat exchanger, the expansion unit, and the evaporator being sequentially connected to each other in a circulating circuit, andthe heat exchanger and the at least one economizer port of the compressor being connected to each other by an economizer line.

6. A refrigerating apparatus including the compressor of claim 2, the refrigerating apparatus further comprising: a condenser;a condenser;a heat exchanger configured to perform supercooling;an expansion unit; andan evaporator,the compressor, the condenser, the heat exchanger, the expansion unit, and the evaporator being sequentially connected to each other in a circulating circuit, andthe heat exchanger and the at least one economizer port of the compressor being connected to each other by an economizer line.

7. A refrigerating apparatus including the compressor of claim 3, the refrigerating apparatus further comprising: a condenser;a heat exchanger configured to perform supercooling;an expansion unit; andan evaporator,the compressor, the condenser, the heat exchanger, the expansion unit, and the evaporator being sequentially connected to each other in a circulating circuit, andthe heat exchanger and the at least one economizer port of the compressor being connected to each other by an economizer line.

8. A refrigerating apparatus including the compressor of claim 4, the refrigerating apparatus further comprising: a condenser;a heat exchanger configured to perform supercooling;an expansion unit; andan evaporator,the compressor, the condenser, the heat exchanger, the expansion unit, and the evaporator being sequentially connected to each other in a circulating circuit, andthe heat exchanger and the at least one economizer port of the compressor being connected to each other by an economizer line.