The present disclosure relates to a compressor provided with a discharge-valve mechanism that opens and closes a discharge port of a compressing mechanism, and also to a refrigeration cycle apparatus including the compressor.
In general, a compressing mechanism of a scroll compressor has a discharge port from which refrigerant compressed in a compression chamber is discharged. A discharge chamber of a fixed scroll that is a component of the compressing mechanism is provided with a discharge-valve mechanism that opens and closes the discharge port (see, for example, Patent Literature 1). This discharge-valve mechanism isolates a high-pressure space in the discharge chamber and a low-pressure space in the compressing mechanism, in which the refrigerant has not yet been compressed using the fixed scroll. This discharge-valve mechanism includes a reed valve and a valve seat which is provided around the discharge port and on which the reed valve is located.
Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2001-221173
In an existing compressor, a reed valve or a valve seat may be damaged since an impact acts on the reed valve or the valve seat when the reed valve is located on the valve seat.
The present disclosure is applied to solve the above problem, and relates to a compressor and a refrigeration cycle apparatus in which the possibility that a reed valve and a valve seat will be damaged is reduced.
A compressor according to an embodiment of the present disclosure includes a shell; a compressing mechanism provided in the shell, and having a compression chamber where refrigerant is compressed and a discharge port from which the refrigerant compressed in the compression chamber is discharged; and a discharge-valve mechanism provided in a discharge chamber provided between the shell and the compressing mechanism. The discharge-valve mechanism opens and closes the discharge port. The discharge-valve mechanism includes: a valve seat attached to the compressing mechanism and having a valve-seat hole communicating with the discharge port; and a reed valve having a fixed end attached to the compressing mechanism and a distal end as a free end. The reed valve closes the valve seat when the reed valve is located on the valve seat. The valve seat is formed of material having a longitudinal elastic modulus lower than a longitudinal elastic modulus of the compressing mechanism.
A refrigeration cycle apparatus according to another embodiment of the present disclosure includes the compressor.
In the compressor and the refrigeration cycle apparatus according to the embodiments of the present disclosure, the valve seat is formed of material having a lower longitudinal elastic modulus than that of the compressing mechanism, thus reducing an impact that acts on the reed valve or the valve seat when the reed valve is located on the valve seat, whereby the possibility of the reed valve and the valve seat being damaged can be reduced.
A compressor 100 according to each of the embodiments of the present disclosure will be described with reference to the drawings. In each of figures that will be referred to below, components that are the same as those in a previous figure are denoted by the same reference signs. The same is true of the entire text of the specification relating to the embodiments. Furthermore, the configurations of components as described in the entire text of the specification are merely examples; that is, the configurations of the components are not limited to the configurations described in the specification. Furthermore, in the figures, the relationship between the sizes of components as illustrated in the figures may be sometimes different from the relationship between actual sizes of the components. In addition, in order that the embodiments be easily understood, terms related to directions and sides (such as “upper”, “lower”, “right”, “left”, front”, and “rear”) are used as appropriate. However, these terms are used as a matter of convenience for explanation, but do not limit the locations or orientations of devices and components.
As illustrated in
The shell 2 includes a middle shell 2c, an upper shell 2a provided above the middle shell 2c, and a lower shell 2b provided below the middle shell 2c, and is provided as an outer shell of the compressor 100. The shell 2 is formed in the shape of a cylinder having a bottom, and has an oil reservoir 3a at a lower portion of the shell 2. The shell 2 houses the oil pump 3, the motor 4, the compressing mechanism 5, the frame 6, the shaft 7, the sub frame 20, the oil drain pipe 21, etc. The middle shell 2c forms a cylindrical peripheral wall of the shell 2. In the shell 2, an upper end of the middle shell 2c is closed by the upper shell 2a, and the upper shell 2a is domed. Furthermore, in the shell 2, a lower end of the middle shell 2c is closed by the lower shell 2b. A discharge chamber 13 is provided between the upper shell 2a of the shell 2 and the compressing mechanism 5, and the space in the discharge chamber 13 is a high-pressure space. Also, the discharge chamber 13 is provided above the compressing mechanism 5. In the discharge chamber 13, refrigerant to be compressed by and discharged from the compressing mechanism 5 is provided.
The oil pump 3 is provided in the shell 2 and pumps up oil from the oil reservoir 3a. The oil pump 3 is provided at a lower portion of the shell 2. The oil pump 3 supplies the oil pumped from the oil reservoir 3a to lubrication portions of the compressor 100, such as a bearing, to thereby lubricate the lubrication portions. After being pumped by the oil pump 3 and lubricating an orbiting bearing 8c, for example, the oil is stored in an internal space 6d defined by the frame 6, then passes through a radial oil feeding groove 6c provided in a thrust bearing 6b, and flows into an Oldham ring space 15b to lubricate an Oldham ring 15. The oil drain pipe 21 is connected with the Oldham ring space 15b, and the oil is thus returned from the Oldham ring space 15b to the oil reservoir 3a through the oil drain pipe 21.
The motor 4 is set between the frame 6 and the sub frame 20 in the shell 2, and rotates the shaft 7. The motor 4 includes a stator 4b fixed to an inner peripheral wall of the middle shell 2c and a rotor 4a provided on an inner peripheral side of the stator 4b. The stator 4b is supplied with electric power supplied from the outside of the compressor 100 to rotate the rotor 4a. The stator 4b is formed by, for example, setting a wire at a laminated core such that the wire is wound to have a plurality of phases. The shaft 7 that transmits a rotational driving force of the motor 4 to an orbiting scroll 40 is fixed to the rotor 4a. When the stator 4b is supplied with electric power, the rotor 4a rotates on its own axis, and thus rotates along with the shaft 7. The motor 4 can change the rotation speed of the shaft 7 under, for example, an inverter control.
The compressing mechanism 5 is provided in the shell 2 and compresses a fluid (for example, refrigerant) sucked from the suction pipe 11 into the shell 2. The compressing mechanism 5 is provided in the shell 2 and has a compression chamber 5a where the refrigerant is compressed. In the compressing mechanism 5, a discharge port 32 is formed. The refrigerant compressed in the compression chamber 5a is discharged from the discharge port 32. The compressing mechanism 5 includes a fixed scroll 30 fixed to the shell 2 and the orbiting scroll 40 that orbits or rotates around the fixed scroll 30 (as an orbital motion). The fixed scroll 30 is fixed to the shell 2 by, for example, fixing fixing members such as bolts to an upper end of the frame 6 such that the fixed scroll 30 closes a tubular opening port of the frame 6. Although it is described above by way of example that the fixed scroll 30 is fixed to the frame 6, the fixed scroll 30 may be directly fixed to the middle shell 2c of the shell 2 without being fixed to the frame 6.
The fixed scroll 30 compresses together with the orbiting scroll 40, the refrigerant. The fixed scroll 30 is provided in such a manner as to face the orbiting scroll 40. The fixed scroll 30 has an end plate 30a and a spiral portion 31 that extends downwards at a lower surface of the end plate 30a. The spiral portion 31 is a spiral protrusion that protrudes toward the orbiting scroll 40 from a wall surface of the end plate 30a that faces the orbiting scroll 40 and that has a spiral cross section parallel to the end plate 30a. The end plate 30a forms together with the spiral portion 31 of the fixed scroll 30 and a spiral portion 41 of the orbiting scroll 40, the compression chamber 5a. The end plate 30a is fixed in the shell 2 such that an outer peripheral surface of the end plate 30a faces an inner peripheral surface of the middle shell 2c and an outer peripheral edge of a lower end surface of the end plate 30a faces an upper portion of the frame 6. Furthermore, at the center of the end plate 30a that forms part of the fixed scroll 30, the discharge port 32 that is provided to discharge the refrigerant compressed in the compression chamber 5a extends through the end plate 30a. Around an opening end 32a of the discharge port 32 that is located on an outlet side of the discharge port 32, a valve-seat accommodation portion 32b is provided. In the valve-seat accommodation portion 32b, a valve seat 52 of a discharge-valve mechanism 50 is set. The discharge-valve mechanism 50 is provided in such a manner as to cover the opening end 32a on the outlet side of the discharge port 32, and prevents backflow of the refrigerant discharged from the opening end 32a on the outlet side of the discharge port 32. The discharge-valve mechanism 50 will be described in detail later.
The orbiting scroll 40 compresses together with the fixed scroll 30, the refrigerant. The orbiting scroll 40 is provided to face the fixed scroll 30. The orbiting scroll 40 is eccentric relative to the fixed scroll 30. The orbiting scroll 40 has an end plate 40a and the spiral portion 41 that extends upwards at an upper surface of the end plate 40a. The spiral portion 41 is a spiral protrusion that protrudes toward the fixed scroll 30 from a wall surface of the end plate 40a that faces the fixed scroll 30 and that has a spiral cross section parallel to the end plate 40a. The end plate 40a forms together with the spiral portion 41 of the orbiting scroll 40 and the spiral portion 31 of the fixed scroll 30, the compression chamber 5a. The end plate 40a is a disk-shaped component and makes an orbital motion in the space defined by the frame 6 in accordance with rotation of the shaft 7. A thrust load of the orbiting scroll 40 in the axial direction is supported by the frame 6. A wall surface of the end plate 40a that is located on a side opposite to the wall surface from which the spiral portion 41 protrudes serves as the thrust bearing 6b. Rotation of the orbiting scroll 40 on its own axis is dampened by the Oldham ring 15, and the orbiting scroll 40 rotates around the fixed scroll 30, that is, orbits around the fixed scroll 30 as an orbital motion.
The Oldham ring 15 is provided on a thrust surface of the end plate 40a that is located on the side opposite to the upper surface of the end plate 40a from which the spiral portion 41 of the orbiting scroll 40 extends upward, and inhibits rotation of the orbiting scroll 40 on its axis. The Oldham ring 15 inhibits rotation of the orbiting scroll 40 on its own axis, and in addition enables the orbiting scroll 40 to make an orbital motion. Upper and lower surfaces of the Oldham ring 15 are provided with respective claws (not illustrated) that protrude in such a manner as to cross each other. The claws of the Oldham ring 15 are fitted in Oldham recesses (not illustrated) provided in the orbiting scroll 40 and the frame 6.
In the fixed scroll 30 and the orbiting scroll 40, the spiral portion 31 and the spiral portion 41 face each other at surfaces of the fixed scroll 30 and the orbiting scroll 40 that face each other, and the spiral portion 31 and the spiral portion 41 mesh with each other. In space where the spiral portion 31 of the fixed scroll 30 and the spiral portion 41 of the orbiting scroll 40 mesh with each other, the compression chamber 5a is provided. When the orbiting scroll 40 is moved by the shaft 7 to make an orbital motion, the refrigerant that is in a gas state, that is, gas refrigerant, is compressed in the compression chamber 5a.
The frame 6 is formed in a tubular shape, an outer peripheral portion of the frame 6 is fixed to the shell 2, and in the space defined by an inner peripheral portion of the frame 6, the compressing mechanism 5 is accommodated. The frame 6 holds the orbiting scroll 40 of the compressing mechanism 5. The frame 6 supports a thrust bearing load that is applied when the compressor 100 is in operation, with the thrust bearing 6b of the orbiting scroll 40 interposed between the frame 6 and the thrust bearing load. The frame 6 supports the shaft 7 such that the shaft 7 can be rotated, with a main bearing 8a interposed between the frame 6 and the shaft 7. In the frame 6, a suction port 6a is formed. The gas refrigerant that is sucked from the suction pipe 11 flows into the compressing mechanism 5 through the suction port 6a.
A sleeve 17 is provided between the frame 6 and the main bearing 8a. The sleeve 17 is a tubular component. The sleeve 17 corrects tilts of the frame 6 and the shaft 7.
The shaft 7 is connected to the motor 4 and the orbiting scroll 40, and transmits the rotational force of the motor 4 to the orbiting scroll 40. A shaft portion of the shaft 7 that is located above the rotor 4a is rotatably supported by the main bearing 8a provided at the frame 6. Furthermore, a shaft portion of the shaft 7 that is located below the rotor 4a is rotatably supported by a sub bearing 8b of the sub frame 20. At a lower end of the shaft 7, the oil pump 3 is provided to pump up the oil stored in the oil reservoir 3a. In the shaft 7, an oil passage 7a is formed. Through the oil passage 7a, the oil pumped up by the oil pump 3 flows upwards.
A slider 16 is attached to an outer peripheral surface of an upper portion of the shaft 7. The slider 16 is a tubular component. The slider 16 is located at an inner side surface of a lower portion of the orbiting scroll 40. The orbiting scroll 40 is attached to the shaft 7, with the slider 16 interposed between the orbiting scroll 40 and the shaft 7. The orbiting scroll 40 is thus rotated along with the rotation of the shaft 7. It should be noted that the orbiting bearing 8c is provided between the orbiting scroll 40 and the slider 16.
At the shaft 7, a first balancer 18 and a second balancer 19 are provided. The first balancer 18 is fixed to the upper portion of the shaft 7 by, for example, shrink fitting. The first balancer 18 is located between the frame 6 and the rotor 4a. The first balancer 18 is accommodated in a balancer cover 18a. The second balancer 19 is attached to a lower end of the rotor 4a, and is located between the rotor 4a and the sub frame 20. The first balancer 18 and the second balancer 19 correct unbalance of the shaft 7 that is caused by the orbiting scroll 40 and the slider 16.
The suction pipe 11 is a pipe for use in sucking the gas refrigerant into the shell 2. The suction pipe 11 is provided at a side wall of the shell 2, and is connected to the middle shell 2c.
The discharge pipe 12 is a pipe for use in discharging the refrigerant compressed by the compressing mechanism 5 from the shell 2 to the outside of the shell 2. The discharge pipe 12 is provided at an upper portion of the shell 2, and is connected to the upper shell 2a. The discharge pipe 12 connects the discharge chamber 13 provided in the shell 2 and a refrigeration circuit provided outside the shell 2.
The sub frame 20 is provided below the motor 4 in the shell 2, and is fixed to the inner peripheral surface of the middle shell 2c. The sub frame 20 rotatably supports the shaft 7, with the sub bearing 8b interposed between the sub frame 20 and the shaft 7. The sub bearing 8b is a ball bearing; however, it is not limited to the ball bearing. That is, another type of bearing is applied as the sub bearing 8b. The sub bearing 8b is fitted in a sub-bearing accommodation portion fixed to a central portion of the sub frame 20.
The oil drain pipe 21 is a pipe through which the space between the frame 6 and the orbiting scroll 40 communicates with the space between the frame 6 and the sub frame 20. The oil drain pipe 21 causes excess oil of the oil that flows through the space between the frame 6 and the orbiting scroll 40 to flow into the space between the frame 6 and the sub frame 20. The oil that has flowed into the space between the frame 6 and the sub frame 20 is returned to the oil reservoir 3a via the sub frame 20.
Next, the operation of the compressor 100 will be described. When electric power is supplied from the outside of the compressor 100 to the stator 4b, a magnetic field is generated at the stator 4b. This magnetic field causes the rotor 4a to rotate. That is, when the stator 4b is supplied with electric power, the rotor 4a produces torque, thus causing the shaft 7 supported by the main bearing 8a and the sub bearing 8b in the frame 6 to rotate. The rotation of the orbiting scroll 40 on its own axis, which is connected to the shaft 7, is dampened by the Oldham ring 15 that reciprocates in a direction parallel to an Oldham groove in the frame 6, and makes an orbital motion. In accordance with these motions, the compressor 100 changes the capacity of the compression chamber 5a defined by both the spiral portion 31 of the fixed scroll 30 and the spiral portion 41 of the orbiting scroll 40.
With the orbital motion of the orbiting scroll 40, the gas refrigerant sucked from the suction pipe 11 into the shell 2 is made to flow into the compression chamber 5a provided between the spiral portion 31 of the fixed scroll 30 and the spiral portion 41 of the orbiting scroll 40, and is compressed as the refrigerant flows toward the center of the compression chamber 5a. Then, the compressed refrigerant is discharged from the discharge port 32 formed in the end plate 30a of the fixed scroll 30 by opening the discharge-valve mechanism 50, and is made to flow from the discharge pipe 12 to a refrigerant circuit provided outside the compressor 100.
In the compressor 100, unbalance caused by the motions of the orbiting scroll 40 and the Oldham ring 15 is corrected by the first balancer 18 attached to the shaft 7 and the second balancer 19 attached to the rotor 4a. Furthermore, in the compressor 100, the lubricating oil stored in the lower portion of the shell 2 is supplied to sliding potions such as the main bearing 8a, the sub bearing 8b, and the thrust surface, through the oil passage 7a provided in the shaft 7.
The reed valve 51 opens and closes the discharge port 32 in accordance with the discharge pressure of the refrigerant. The reed valve 51 is provided on a side of the compressing mechanism 5 that adjoins the discharge chamber 13, and is provided at the opening end 32a of the discharge port 32 that is located on the outlet side of the discharge port 32. The reed valve 51 is a long plate-like component having a fixed end 51a attached to the compressing mechanism 5 and a distal end 51b as a free end. The fixed end 51a of the reed valve 51 is attached together with the valve retainer 53 to the fixed scroll 30 by a fastener 54. The fastener 54 is, for example, a screw. More specifically, the fixed end 51a of the reed valve 51 is fixed to a surface 30a1 of the end plate 30a forming part of the fixed scroll 30, which is a surface adjoining the discharge chamber 13. The distal end 51b of the reed valve 51 is a free end, that is, a distal end of the reed valve 51 extending from the fixed end 51a in the longitudinal direction of the reed valve 51. The distal end 51b of the reed valve 51 is located on the valve seat 52, and is a seal portion that serves as a partition between the high-pressure space in the discharge chamber 13 and a low-pressure space in the compression chamber 5a that is space in which the refrigerant has not yet been compressed. In the reed valve 51, when the pressure in the compression chamber 5a is lower than a preset pressure, the distal end 51b is located on the valve seat 52 to close the discharge port 32. That is, when being located on the valve seat 52, the reed valve 51 closes a valve-seat hole 52a. Then, the reed valve 51 restricts the flow of the refrigerant from the compression chamber 5a toward the discharge chamber 13, and prevents backflow of the refrigerant from the high-pressure space in the discharge chamber 13 into the discharge port 32. When the pressure in the compression chamber 5a becomes higher than or equal to the preset pressure, the distal end 51b of the reed valve 51 is pushed upwards by the pressure, whereby the reed valve 51 opens the discharge port 32. The reed valve 51 has the fixed end 51a and the distal end 51b on its both sides in the longitudinal direction.
As illustrated in
As illustrated in
The valve seat 52 further has an insertion hole 52d into which the fixing member 500 is inserted. The insertion hole 52d is located between the central portion C2 and an end 52f of the valve seat 52 in the longitudinal direction (the Y2-axis direction) of the valve seat 52. To be more specific, as illustrated in
As illustrated in
As illustrated in
When the differential pressure between the high-pressure space in the discharge chamber 13 and the space in the compression chamber 5a is a given differential pressure, and the reed valve 51 is pressed against the valve seat 52 by the differential pressure between the high-pressure space in the discharge chamber 13 and the space in the compression chamber 5a, the discharge-valve mechanism 50 is closed. As illustrated in
As described above, the valve seat 52 is formed of material having a longitudinal elastic modulus lower than that of the compressing mechanism 5, whereby an impact that occurs when the reed valve 51 is located on the valve seat 52 is reduced. Therefore, in the compressor 100, it is possible to reduce the possibility of the reed valve 51 and the valve seat 52 being damaged. Furthermore, in the compressor 100, since the impact occurring when the reed valve 51 is located on the valve seat 52 can be reduced, the reliability and durability of the reed valve 51 are improved.
The valve seat 52 protrudes in a direction in which the reed valve 51 is separated from the fixed scroll 30. Therefore, the reed valve 51 does not directly collide against the fixed scroll 30, and the reed valve 51 is brought into contact with the valve seat 52 that is formed of material having a longitudinal elastic modulus lower than that of the compressing mechanism 5, whereby the impact that occurs when the reed valve 51 is located on the valve seat 52 is reduced. As a result, in the compressor 100, the impact occurring when the reed valve 51 is located on the valve seat 52 is reduced, and the possibility of the reed valve 51 and the valve seat 52 being damaged is reduced.
Furthermore, the valve seat 52 protrudes in the direction in which the reed valve 51 is separated from the fixed scroll 30, and is formed of material having a longitudinal elastic modulus lower than that of the fixed scroll 30. Therefore, in the compressor 100, the adhesion between the reed valve 51 and the valve seat 52 is improved, and the space between the reed valve 51 and the compressing mechanism 5 is reliably sealed. As a result, since the space between the reed valve 51 and the compressing mechanism 5 is reliably sealed, leakage of the refrigerant from the space between the reed valve 51 and the fixed scroll 30 is reduced, and the compression efficiency of the compressor 100 is thus improved.
Furthermore, in the compressor 100, in the surface 30a1 of the compressing mechanism 5 that adjoins the discharge chamber 13, the valve-seat accommodation portion 32b is provided in such a manner as to be recessed from the surface 30a1 toward the compression chamber 5a, and the valve seat 52 is provided in the valve-seat accommodation portion 32b. Therefore, movement of the valve seat 52 in the horizontal direction is prevented by sidewalls of the valve-seat accommodation portion 32b that define the recess of the valve-seat accommodation portion 32b. As a result, in the compressor 100, it is possible to prevent displacement of the valve seat 52, and thus reliably fixe the valve seat 52.
Furthermore, in the compressor 100, the diameter of the valve-seat hole 52a is larger than the diameter of the opening end 32a on the outlet side of the discharge port 32 provided in the fixed scroll 30. Therefore, in the compressor 100, the pressure of the refrigerant discharged from the discharge port 32 does not directly act on the valve seat 52, and separation of the valve seat 52 can thus be prevented. Moreover, in the compressor 100, the pressure of the refrigerant discharged from the discharge port 32 does not directly act on the valve seat 52, that is, it does not hinder the flow of the refrigerant discharged from the discharge port 32.
The valve seat 52 is formed of material having a longitudinal elastic modulus lower than that of the fixed scroll 30. Therefore, the adhesion between the reed valve 51 and the valve seat 52 is improved, and the space between the reed valve 51 and the compressing mechanism 5 is reliably sealed. Furthermore, in the compressor 100, the valve seat 52 protrudes in the direction in which the reed valve 51 is separated from the fixed scroll 30. Therefore, in the compressor 100, the adhesion between the reed valve 51 and the valve seat 52 is further improved, and the space between the reed valve 51 and the compressing mechanism 5 is more reliably sealed. Therefore, when the refrigerant is stored in a region located downstream of the compressor 100, for example, as in the case where the refrigeration cycle apparatus provided with the compressor 100 performs the pump-down operation, the compressor 100 can prevent backflow of the refrigerant because the space between the reed valve 51 and the valve seat 52 is sealed. Thus, the refrigeration cycle apparatus provided with the compressor 100 does not need an additional component, such as a check valve, which prevents the backflow, or can be formed with a simple structure even if incorporating an additional component such as a check valve. Furthermore, since the sealing is ensured with the above configuration of the compressor 100, in the case where the compression is insufficient, that is, the ratio between the discharge pressure and the suction pressure is higher than a design volume ratio, an insufficient compression loss that occurs when the compressor 100 compresses the refrigerant is reduced.
Furthermore, with regard to the contact length between the reed valve 51 and the valve seat 52 on the center line X of the reed valve 51 in the compressor 100, the contact length L2 at the above region closer to the distal end 51b of the reed valve 51 is smaller than the contact length L1 at the above region closer to the fixed end 51a of the reed valve 51. As a result, with regard to the contact area between the reed valve 51 and the valve seat 52 in the compressor 100, the contact area at the region closer to the distal end 51b of the reed valve 51 is smaller than the contact area at the region closer to the fixed end 51a of the reed valve 51. With regard to the contact area between the reed valve 51 and the valve seat 52 in the compressor 100, since the contact area at the region closer to the distal end 51b of the reed valve 51 is smaller than the contact area at the region closer to the fixed end 51a of the reed valve 51, the rupture resistance of the oil film at the region closer to the distal end 51b of the reed valve 51 can be reduced. As a result, in the compressor 100, the rupture resistance of the oil film between the reed valve 51 and the valve seat 52 at a valve opening timing of the discharge-valve mechanism 50 can be reduced, and an over-compression loss at the valve opening timing can be reduced.
In the compressor 100, the vertical section of the valve seat 52 is rectangular and longer in the extending direction of the reed valve 51. Therefore, because of this configuration, the following advantages can be obtained. Firstly, the volume of the valve seat 52 can be increased, and the durability of the valve seat 52 can thus be improved. Secondly, the vertical section of the valve seat 52 is rectangular, an impact that acts on the valve seat 52 when the reed valve 51 is located on the valve seat 52 can be uniformly dispersed, and the durability of the valve seat 52 and the reed valve 51 can thus be improved.
In the compressor 100 according to Embodiment 1, a surface of the valve seat 52 that faces the reed valve 51 is flat. Thus, the area of a sealing surface between the valve seat 52 and the reed valve 51 is increased, and the space between the valve seat 52 and the reed valve 51 is more reliably sealed. As a result, in the compressor 100, leakage of the refrigerant from the space between the reed valve 51 and the fixed scroll 30 is reduced, and the compression efficiency of the compressor 100 is improved.
The compressor 100 includes the fixed scroll 30 and the orbiting scroll 40, and the reed valve 51 and the valve seat 52 are attached to the fixed scroll 30. Because the reed valve 51 and the valve seat 52 are attached to the fixed scroll 30 that is not greatly affected by vibrations as compared with the orbiting scroll 40, the possibility of the reed valve 51 and the valve seat 52 being damaged can be reduced. Furthermore, in the compressor 100, since the reed valve 51 and the valve seat 52 are attached using space in the fixed scroll 30 that adjoins the discharge chamber 13, the reed valve 51 and the valve seat 52 can be easily attached, and the compressor 100 can be made smaller.
In the compressor 100, the discharge-valve mechanism 50 further includes the fixing member 500 that fixes the valve seat 52 to the compressing mechanism 5. In the compressor 100, because the valve seat 52 is fixed to the end plate 30a of the fixed scroll 30 by the fixing member 500, the possibility of the valve seat 52 being detached from the end plate 30a is reduced.
In the compressor 100, fixing members 500 are provided on opposite sides with respect to the reed valve 51; that is, the reed valve 51 is interposed between the fixing members 500. In the compressor 100, the valve seat 52 is fixed at a plurality of locations, and the valve seat 52 is fixed at the opposite ends of the valve seat 52, with the valve-seat hole 52a interposed between the opposite ends of the valve seat 52, whereby the valve seat 52 and the fixed scroll 30 are reliably fixed to each other.
The valve seat 52A has a seat portion 55 which is formed in the shape of a truncated cone and on which the reed valve 51 is located. The seat portion 55 has a slope 55c between a lower edge 52c that corresponds to an outer peripheral edge of an imaginary lower surface 55a of a truncated cone as illustrated in
As illustrated in
As described above, in the compressor 100 according to Embodiment 2, the seat portion 55 where the reed valve 51 is brought into contact with the valve seat 52A more greatly protrudes than the base plate portion 55d to which the fixing member 500 is attached, and the seat portion 55 tapers in the direction in which the reed valve 51 is separated from the valve seat 52A. Therefore, the contact area between the reed valve 51 and the valve seat 52A is reduced, and a contact pressure per unit area that occurs between the reed valve 51 and the valve seat 52A is increased. As a result, when the reed valve 51 is located on the valve seat 52A, the valve seat 52A is more easily deformed than the valve seat 52A of the compressor 100 according to Embodiment 1, whereby the space between the reed valve 51 and the compressing mechanism 5 is reliably sealed. In particular, in the case where the valve seat 52A is formed of material having elasticity, the valve seat 52A is pressed down when the reed valve 51 is located on the valve seat 52A, whereby a seal surface is formed to reliably seal the space between the reed valve 51 and the valve seat 52A. Furthermore, in the compressor 100, the seat portion 55 where the reed valve 51 is brought into contact with the valve seat 52A more greatly protrudes than the base plate portion 55d to which the fixing member 500 is attached, and tapers in the direction in which the reed valve 51 is separated from the valve seat 52A, and part of the valve seat 52A on which the reed valve 51 is located can be formed with a higher accuracy.
Furthermore, with regard to the contact length between the reed valve 51 and the valve seat 52A on the center line X of the reed valve 51 in the compressor 100 according to Embodiment 2, the contact length L2 at the above region closer to the distal end 51b of the reed valve 51 is smaller than the contact length L1 at the above region lose to the fixed end 51a of the reed valve 51. As a result, in the compressor 100, with regard to the contact area between the reed valve 51 and the valve seat 52A, the contact area on the region closer to the distal end 51b of the reed valve 51 is smaller than the contact area on the region closer to the fixed end 51a of the reed valve 51. In the compressor 100, with regard to the contact area between the reed valve 51 and the valve seat 52A, since the contact area at the region closer to the distal end 51b of the reed valve 51 is smaller than the area at the region closer to the fixed end 51a of the reed valve 51, the resistance against oil film rupture at the distal end 51b of the reed valve 51 can be reduced. As a result, in the compressor 100, the resistance against oil film rupture between the reed valve 51 and the valve seat 52A at the valve opening timing of the discharge-valve mechanism 50 can be reduced, and the over-compression loss at the valve opening timing can be reduced.
Furthermore, in the compressor 100 according to Embodiment 2, the thickness of the base plate portion 55d which has the insertion hole 52d and to which the fixing member 500 is attached is smaller than the thickness of the seat portion 55. In the compressor 100, the base plate portion 55d having the insertion hole 52d is made to have a smaller thickness, whereby the influence of warping that occurs when the fixing member 500 is attached and the influence of warping that is caused by, for example, aged deterioration can be reduced. Furthermore, in the compressor 100, the base plate portion 55d having the insertion hole 52d is made to have a smaller thickness, whereby the amount of material can be reduced, and the cost can thus be reduced. In addition, in the compressor 100, the base plate portion 55d having the insertion hole 52d is made to have a smaller thickness, whereby the influence of, for example, a sink mark that occurs when the valve seat 52A is formed by molding can be reduced.
The valve seat 52B has a cylindrical seat portion 155 on which the reed valve 51 is located. In the seat portion 155, the end 52g of the valve seat 52B has a thickness greater than that of the end 52h of the valve seat 52B. Therefore, a contact surface 155a that corresponds to an upper surface of the seat portion 155 is inclined relative to the base surface 52i of the valve seat 52B. The contact surface 155a is flat. The contact surface 155a is a surface on which the reed valve 51 is located. In the width direction of the valve seat 52B, a side closer to the end 52h of the valve seat 52B is located is a side where the fixed end 51a of the reed valve 51 is located, and a side closer to the end 52g of the valve seat 52B is located is a side where the distal end 51b of the reed valve 51 is located. Therefore, with regard to the valve seat 52B, a vertical section of the valve seat 52B of the seat portion 155 with which the reed valve 51 is brought into contact gradually increases in thickness from one of opposite regions of the valve seat 52B that is closer to the fixed end 51a of the reed valve 51 toward the other region that is closer to the distal end 51b in the extending direction of the reed valve 51, as illustrated in
As illustrated in
As described above, in the compressor 100 according to Embodiment 3, in the extending direction of the reed valve 51, the vertical section of the valve seat 52B of the seat portion 155 with which the reed valve 51 is brought into contact gradually increases in thickness from the region closer to the fixed end 51a of the reed valve 51 toward the region closer to the distal end 51b. Therefore, the reed valve 51 can be warped along the valve seat 52B, and at the region closer to the proximal end, that is, the fixed end of the reed valve 51 and the region closer to the distal end of the reed valve 51, equivalent contact pressures can be obtained. As a result, the sealing characteristic of the compressor 100 can be further improved than that of the compressor 100 according to Embodiment 1.
Furthermore, in the compressor 100 according to Embodiment 3, with regard to the contact length between the reed valve 51 and the valve seat 52B on the center line X of the reed valve 51, the contact length L2 at the above region closer to the distal end 51b of the reed valve 51 is smaller than the contact length L1 at the above region closer to the fixed end 51a of the reed valve 51. As a result, in the compressor 100, with regard to the contact area between the reed valve 51 and the valve seat 52B, the contact area at the region closer to the distal end 51b of the reed valve 51 is smaller than the contact area at the region closer to the fixed end 51a of the reed valve 51. In the compressor 100, with regard to the contact area between the reed valve 51 and the valve seat 52B, since the contact area at the region closer to the distal end 51b of the reed valve 51 is smaller than the contact area at the region closer to the fixed end 51a of the reed valve 51, the rupture resistance of the oil film at the region closer to the distal end 51b of the reed valve 51 can be reduced. As a result, in the compressor 100, the rupture resistance of the oil film between the reed valve 51 and the valve seat 52B at the valve opening timing of the discharge-valve mechanism 50 can be reduced, and the over-compression loss at the valve opening timing can be reduced.
In the compressor 100 according to Embodiment 4, as illustrated in
As described above, in the compressor 100 according to Embodiment 4, the spacer 530 is provided between the reed valve 51 and the compressing mechanism 5. The thickness t2 of the spacer 530 is smaller than or equal to the thickness t1 of the part of the valve seat 52C that protrudes from the compressing mechanism 5. Therefore, with regard to a contact pressure that occurs between the reed valve 51 and the valve seat 52C, a contact pressure at the region closer to the distal end 51b is equivalent to a contact pressure at the region closer to the fixed end 51a of the reed valve 51. As a result, in the compressor 100, the adhesion between the reed valve 51 and the valve seat 52C is improved, and the space at the compressing mechanism 5 is more reliably sealed by the reed valve 51.
The refrigeration cycle apparatus 200 includes the compressor 100, a condenser 201, an expansion device 202, and an evaporator 203. As illustrated in
The compressor 100 according to Embodiment 5 is the compressor 100 according to any one of Embodiments 1 to 4, and compresses low-pressure gas-phase refrigerant sucked into the compressor 100 into high-temperature, high-pressure gas-phase refrigerant. The condenser 201 causes the high-temperature, high-pressure gas-phase refrigerant supplied from the compressor 100 to transfer heat, to thereby change the high-temperature, high-pressure gas-phase refrigerant into high-pressure liquid-phase refrigerant. The expansion device 202 reduces the pressure of the high-pressure liquid-phase refrigerant supplied from the condenser 201 to change the high-pressure liquid-phase refrigerant into low-temperature, low-pressure liquid-phase refrigerant. The evaporator 203 causes the liquid-phase refrigerant supplied from the expansion device 202 to evaporate to change the liquid-phase refrigerant into low-pressure gas-phase refrigerant. At this time, the heat of evaporation is received by the refrigerant whose phase is being changed, whereby a region surrounding the evaporator 203 is cooled. The gas-phase refrigerant having received the heat of evaporation is re-sucked into the compressor 100. In such a manner, in the refrigeration cycle apparatus 200, the refrigerant circulates as a working fluid while changing in phase between gas-phase refrigerant and liquid-phase refrigerant. In the refrigeration cycle apparatus 200, heat is transferred from the refrigerant in the change process of the refrigerant from gas-phase refrigerant to liquid-phase refrigerant, and heat is received by the refrigerant in the change process of the refrigerant from liquid-phase refrigerant to gas-phase refrigerant. In the refrigeration cycle apparatus 200, heating operation and cooling operation are performed by utilizing the above transfer and reception of heat.
Next, the pump-down operation of the refrigeration cycle apparatus 200 will be described. In the pump-down operation, for example, a valve located downstream of the condenser 201 is closed to cause liquid refrigerant to be stored in the condenser 201. Also, the expansion device 202 is closed. Then, when the pressure on the suction side of the compressor 100 or the pressure on the discharge side of the compressor 100 reaches a predetermined value, the refrigeration cycle apparatus 200 is stopped.
As described above, the refrigeration cycle apparatus 200 includes the compressor 100 according to any one of Embodiments 1 to 4, thereby obtaining the advantages of the compressor 100 according to any one of Embodiments 1 to 4.
Furthermore, the valve seat 52 of the compressor 100 for use in the refrigeration cycle apparatus 200 is formed of material having a longitudinal elastic modulus lower than that of the fixed scroll 30. Therefore, the adhesion between the reed valve 51 and the valve seat 52 is improved, and the space between the reed valve 51 and the compressing mechanism 5 is reliably sealed. Furthermore, in the compressor 100, the valve seat 52 protrudes in the direction in which the reed valve 51 is separated from the fixed scroll 30. Therefore, in the compressor 100, the adhesion between the reed valve 51 and the valve seat 52 is further improved, and the space between the reed valve 51 and the compressing mechanism 5 is more reliably sealed. Thus, when the refrigerant is stored in a region located downstream of the compressor 100 as in the case where the refrigeration cycle apparatus 200 provided with the compressor 100 performs the pump-down operation, the compressor 100 can prevent the backflow of the refrigerant because the space between the reed valve 51 and the valve seat 52 is sealed. As a result, the refrigeration cycle apparatus 200 provided with the compressor 100 does not need an additional component that prevents the backflow, such as a check valve. Furthermore, even if an additional component such as a check valve is provided, the configuration will not be complicated.
In addition, the advantages of the refrigeration cycle apparatus 200 become prominent when flammable refrigerant such as propane is applied. More specifically, in the refrigeration cycle apparatus 200 that uses flammable refrigerant, each time the refrigeration cycle apparatus 200 is stopped, the pump-down operation needs to be performed. Furthermore, in the refrigeration cycle apparatus 200, because the possibility that the backflow of the refrigerant will occur is reduced, the possibility that the refrigerant will remain in an evaporator (use-side heat exchanger) provided indoors is reduced.
The above descriptions concerning Embodiments 1 to 5 are not limitative, and various modifications can be made. For example, as the compressor 100 according to any one of Embodiments 1 to 5, a low-pressure shell scroll compressor in which a shell is filled with low-pressure refrigerant is described above by way of example. However, as the compressor 100, a high-pressure shell scroll compressor in which a shell is filled with high-pressure refrigerant, a rotary compressor, or a screw compressor can be applied. Furthermore, the valve seat 52A of the compressor according to Embodiment 2 has the seat portion 55, and the seat portion 55 is formed in the shape of a truncated cone obtained from an oblique circular cone, as illustrated in
2 shell, 2a upper shell, 2b lower shell, 2c middle shell, 3 oil pump, 3a oil reservoir, 4 motor, 4a rotor, 4b stator, 5 compressing mechanism, 5a compression chamber, 5a1 start point, 5a2 inner peripheral edge, 5b1 intersection point, 6 frame, 6a suction port, 6b thrust bearing, 6c oil feeding groove, 6d internal space, 7 shaft, 7a oil passage, 8a main bearing, 8b sub bearing, 8c orbiting bearing, 11 suction pipe, 12 discharge pipe, 13 discharge chamber, 15 Oldham ring, 15b Oldham ring space, 16 slider, 17 sleeve, 18 first balancer, 18a balancer cover, 19 second balancer, 20 sub frame, 21 oil drain pipe, 30 fixed scroll, 30a end plate, 30a1 surface, 30a2 screw hole, 31 spiral portion, 32 discharge port, 32a opening end, 32b valve-seat accommodation portion, 32c inner peripheral wall, 40 orbiting scroll, 40a end plate, 41 spiral portion, 50 discharge-valve mechanism, 50B discharge-valve mechanism, 51 reed valve, 51a fixed end, 51b distal end, 51c intermediate portion, 52 valve seat, 52A valve seat, 52B valve seat, 52C valve seat, 52a valve-seat hole, 52b upper edge, 52c lower edge, 52c1 outer edge, 52d insertion hole, 52e end, 52f end, 52g end, 52h end, 52i base surface, 53 valve retainer, 53a fixed end, 53b distal end, 54 fastener, 55 seat portion, 55a lower surface, 55b upper base surface, 55c slope, 55d base plate portion, 100 compressor, 100B compressor, 152a portion, 152b portion, 155 seat portion, 155a contact surface, 200 refrigeration cycle apparatus, 201 condenser, 202 expansion device, 203 evaporator, 500 fixing member, 520 valve seat, 530 spacer, 530a through-hole
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2018/003979 | 2/6/2018 | WO | 00 |