The present invention relates to a compressor.
A turbocompressor is described in German Patent Application No. DE 10 2012 012 540 A1 that has a first compressor stage having a first compressor impeller, and a second compressor stage having a second compressor impeller. The first and second compressor impeller are mounted on a shared shaft, and the shaft is supported contactlessly. A sealing gap is configured between the first and second compressor stage. To seal the sealing gap, a groove is provided in the housing. In addition, the compressor impeller has a flange that engages into the groove.
It is an object of the present invention to provide a compressor that will feature an enhanced sealing of the sealing channel.
The object of the present invention may be achieved by the compressor in accordance with the present invention.
Specific embodiments of the present invention are described herein.
An example compressor in accordance with the present invention may have the advantage of enhancing the configuration of the sealing channel between a compressor chamber and a lower-pressure zone. In particular, an axial force acting on the rotor is reduced. Leakage through the sealing channel is also reduced. Moreover, the rotor's resistance to rotation is relatively low.
These advantages are achieved in that the sealing channel has at least two throttling sections; in each of the two throttling sections, in the direction of flow viewed from the compressor chamber to the lower-pressure zone, a first section having a reduced cross section of the sealing channel being first provided, and a second section having an enlarged cross section of the sealing channel being subsequently provided. The first section accelerates the leakage flow. The second section decelerates the leakage flow and reduces the pressure thereof. By serially positioning the two throttling sections, the desired sealing is achieved in the context of a small axial force on the compressor impeller and a negligible loss of compressor output.
In one specific embodiment, the rotor and the housing each have a contour in the form of stages. The stages are formed and configured in a way that allows the two throttling sections to be realized. This specific embodiment has the advantage of permitting a simple and cost-effective manufacturing of graduated contours and a precise realization of the desired function of the two throttling sections.
In one specific embodiment, the contours have the form of ascending and descending stairs that are associated with one another accordingly in order to form the two throttling sections.
In another specific embodiment, a first contour has the form of a radial web, and the second contour the form of a radial recess. The web engages into the recess. As a function of the selected distances, both the radial as well as the axial distances between the contours maybe used to form the first and the second section of the throttling sections.
Moreover, depending on the specific embodiment selected, the recess may be bounded by side walls of different heights, as viewed in a radial direction. Analogously, the web may be bounded by two side walls of different heights, as viewed in an axial direction.
In another specific embodiment, the first portion of a throttling section is formed by a constriction that is disposed radially relative to an axis of rotation of the rotor and between the compressor impeller and the housing. The second portion of the throttling section is realized by an axial distance that, viewed in the axial direction, is disposed parallel to the axis of rotation of the rotor and between the rotor and the housing. The design of the throttling sections is thereby realized with the aid of a compact contour.
Another specific embodiment provides that at least three or more throttling sections be successively configured in the sealing channel, as viewed in the flow direction. This reduces the leakage through the sealing gap.
Tests have shown that a very low leakage is achieved at a low resistance to rotation and a high axial force by configuring the contours in the form of a recess and a web.
Another specific embodiment provides that the web, which engages into the recess, feature a first portion that extends from the housing or the rotor and merges radially into a second portion. Viewed in a plane of an axis of rotation of the rotor, the first portion has a smaller width than the second portion.
Another specific embodiment provides that the second portion of the web feature an annular first surface that is disposed radially at the end face and is associated with an annular second surface of the recess that is disposed radially at the end face. In particular, the first and second surface are oriented mutually in parallel. This further enhances the sealing.
Depending on the specific embodiment selected, the rotor features a first compressor impeller on a first side and a second compressor impeller on a second, opposite side. In this specific embodiment, two compressor impellers may be used to realize a low-pressure stage and a high-pressure stage. The sealing channel is thereby configured between the high-pressure stage and the low-pressure stage. In this specific embodiment as well, the contours provided optimize the sealing channel.
Depending on the specific embodiment selected, the compressor impeller may be supported contactlessly in the housing, the sealing channel being configured in the area of the bearing.
In another specific embodiment, a sealing element is provided that constitutes at least one side of a throttling section, respectively one side of a first or second portion of a throttling section. The sealing element is made of a softer material than the housing or the compressor impeller. It is thus possible to improve the sealing.
In another specific embodiment, the sealing element is formed on the housing; a radial recess being configured on the sealing element, and a radial web, which engages into the recess of the sealing element, being formed on the rotor. Thus, an enhanced sealing is provided.
Depending on the specific embodiment selected, the compressor may be designed as a turbocompressor.
The present invention is described in greater detail below with reference to the figures.
Rotor 3 may be rotationally mounted in the region of sealing channel 11, for example, via a contactless bearing in housing 2. Depending on the specific embodiment selected, rotor 3 may also be connected to a shaft (not shown) that is located in axis of rotation 4 and is rotationally mounted on housing 2.
In a schematic representation,
In a schematic representation,
In cross section, first contour 21 features an annular web 24 in a flow direction 23 from a higher-pressure zone toward a lower-pressure zone. The higher-pressure zone may be constituted of first compressor chamber 6 in the case of a rotor 3 having only one first compressor impeller 5 or of second compressor chamber 14 in the case of a rotor 3 having a first and a second compressor impeller 5, 13. Web 24 has the same radial height on both sides. Second contour 22 has a radial recess in the form of a groove 28. Groove 28 is designed to be wider than web 24 in the axial direction, i.e., parallel to axis of rotation 4. Moreover, web 24 projects radially into groove 28.
In flow direction 23, viewed axially, first contour 21 has a first annular surface 31, a second annular surface 32, and a third annular surface 33. First and third annular surface 31, 33 are configured at the same radial distance to axis of rotation 4. Second annular surface 32 bounds web 24; second annular surface 32 having a greater or smaller distance to axis of rotation 4 than first or third annular surface 31, 33, depending on the location of axis of rotation 4.
In flow direction 23, viewed axially, second contour 22 has another first, second and third annular surface 41, 42, 43. First and second further annular surface 41, 42 are configured at the same radial distance to axis of rotation 4. Second further annular surface 42 bounds groove 28; second further annular surface 42 having a greater or smaller distance to axis of rotation 4 than further first or third annular surface 41, 43, depending on the location of axis of rotation 4.
Web 24 has a first axial annular surface 35 and an opposite, second axial annular surface 36; relative to flow direction 23, first, axial annular surface 35 being configured upstream from second, axial annular surface 36. Groove 28 is bounded by a first and a second axial annular surface 45, 46. Relative to flow direction 23, first, axial annular surface 45 is configured upstream from second, axial annular surface 46.
Contours 21, 22 may be subdivided axially into five sections 51, 52, 53, 54, 55. First section 51 extends in flow direction 23 to further first axial annular surface 45. Second section 52 extends axially from axial annular surface 45 to first axial annular surface 35. Third section 53 extends from first, axial annular surface 35 to second, axial annular surface 36. Fourth section 54 extends from second, axial annular surface 36 to further, second axial annular surface 46. Fifth section 55 extends from further, second axial annular surface 46 to the end of first and second contour 21, 22.
In first, third and fifth sections 51, 53, 55, radial distances 71, 72, 73 between the contours are crucial to influencing the flow in sealing channel 11. In second and fourth section 52, 54, axial distances 81, 82 between the side surfaces of the contours are important for influencing the flow.
The radial distances between contours 21, 22 in first, third and fifth section 51, 53, 55, and the axial distances between contours 21, 22 in second and in fourth section 52, 52 may be appropriately selected as a function of the selected specific embodiment, in order to provide at least two, preferably three throttling sections. For example, radial distances 71, 72, 73 of first, third and fifth section between contours 21, 22 may be selected to be smaller than axial distances 81, 82 between contours 21, 22 in second and fourth section 52, 54. Depending on the specific embodiment selected, axial and radial distances 71, 72, 73, 81, 82 between contours 21, 22 may be variably defined in order to realize the desired throttling sections. Tests have shown that a cost effective manufacturing of at least the same quality is achieved for the sealing of the sealing channel when radial distances 71, 72, 73 in first, third and fifth section 51, 53, 55 between the surfaces of contours 21, 22 are selected to be smaller than axial distances 81, 82 in second and fourth section 52, 54 between contours 21, 22.
Axial and/or radial distances 71, 72, 73, 81, 82 may be within the range of between 10 and 500 μm or more. Moreover, the length of sealing channel 11 may be within the range of between 1 and 15 mm or more. In addition, the sections in
Tests have shown that effective results are obtained at a ratio of radial distance 71, 72, 73 in first, third and fifth section 51, 53, 55 to an axial distance 81, 82 in second and fourth section 52, 54 within the range of between 1:3 or more. For example, effective results are obtained at an axial distance 81, 82 in second and fourth section 52, 54 of 100 to 200 μm, and at a radial distance 71, 72, 73 in first, third and fifth section 51, 53, 55 of between 10 and 30 μm. The axial and radial distances in the sections may be selected to be different or of equal value. Tests have shown that effective results are obtained at radial and/or axial distances of equal value, respectively.
In flow direction 23, viewed axially, second contour 22 has another first, second and third annular surface 41, 42, 43. Further first radial annular surface 41 merges via a further first axial annular surface 45 into further second radial annular surface 42. Further second radial annular surface 42 merges via a further second axial annular surface 46 into further third radial annular surface 43. Further first, second and third annular surfaces 41, 42, 43 each features an increasing radial distance from axis of rotation 4. If axis of rotation 4 is located in the middle of first contour 21, then the radial distance between the annular surfaces and axis of rotation 4 decreases by steps in flow direction 23.
In the illustrated specific embodiment, first axial annular surface 35 and further first radial annular surface 45 overlap radially in each particular case. Thus, an axial sealing gap having a first axial distance 81 is formed. Moreover, second, axial annular surface 36 and further, second radial annular surface 46 overlap radially. Thus, a second axial sealing gap having a second axial distance 82 is formed.
Contours 21, 22 may be subdivided axially into five sections 51, 52, 53, 54, 55. First section 51 extends in flow direction 23 to further first axial annular surface 45. Second section 52 extends axially from axial annular surface 45 to first axial annular surface 35. Third section 53 extends from first axial annular surface 35 to second axial annular surface 36. Fourth section 54 extends from second axial annular surface 36 to further, second axial annular surface 46. Fifth section 55 extends from further, second axial annular surface 46 to the end of first and second contours 21, 22. In first, third and fifth sections 51, 53, 55, radial distances 71, 72, 73 between the contours are crucial to the influencing of the flow. In second and fourth sections 52, 54, axial distances 81, 82 between the side surfaces of the contours are important for influencing the flow.
Radial distances 71, 72, 73 between contours 21, 22 in first, third and fifth sections 51, 53, 55, and axial distances 81, 82 between contours 21, 22 in second and fourth sections 52, 54 may be appropriately selected as a function of the selected specific embodiment, in order to provide at least two, preferably three throttling sections. For example, radial distances 71, 72, 73 of first, third and fifth sections between contours 21, 22 may be selected to be smaller than axial distances 81, 82 between contours 21, 22 in second and fourth sections 52, 54. Depending on the specific embodiment selected, axial and radial distances 71, 72, 73, 81, 82 between contours 21, 22 may be variably defined in order to realize the desired throttling sections.
Viewed radially, axial sealing gaps 91, 92 are longer relative to the axis of rotation in
In
As a function of the selected specific embodiment, in
Moreover, depending on the specific embodiment selected, at least one portion of first or second contour 21, 22, i.e., one section of a contour, in particular web 24 may be configured in the form of a sealing element 17. Moreover, entire first and/or second contour 21, 22 may also be formed on a sealing element 17.
In a schematic part sectional view,
Moreover, viewed radially, the depth of groove 28 may be within the range of between 0.5 and 3 mm or more. Accordingly, the length of web 24 is adapted for attaining desired, second radial distance 72 in third section 53. Depending on the specific embodiment selected, first contour 21 may likewise be configured in the form of a sealing element or at least of a different material than the rotor and compressor impellers 5, 13 thereof. For example, first contour 21 may be fabricated of a separate component that is secured to rotor 3.
In a schematic representation,
In a schematic representation,
The radial gap seals used are insensitive to axial deformations or forces. The specific embodiment of
The shapes illustrated in the figures for the surfaces that bound sealing channel 11 are shown as contours that have an angular cross section. The angular contours may also be formed as rounded contours. In particular, convex and/or concave contours may, therefore, oppose one another to form sealing channel 11. In particular, groove 28 and/or web 24 may have rounded edges in cross section, so that a concave and a convex shape oppose one another in order to form sealing channel 11. In addition, recess 18 and/or sealing element 17 may have rounded edges in cross section, so that a concave and a convex shape oppose one another in order to form sealing channel 11. Similarly, the stepped structures of
Moreover, the surfaces in the figures that bound sealing channel 11 in the radial direction and are illustrated parallel to axis of rotation 4, i.e., first and/or second and/or third annular surface 31, 32, 33 may also be oriented to not be parallel to axis of rotation 4. In particular, first and/or second and/or third annular surface 31, 32, 33 may be oriented obliquely to axis of rotation 4 at different angles. Moreover, further first and/or further second and/or further third annular surface 41, 42, 43, which are shown parallel to the axis of rotation in the figures, may also be oriented to not be parallel to axis of rotation 4. In particular, further first and/or further second and/or further third annular surface 41, 42, 43 may be oriented at different rotational angles to axis of rotation 4.
Furthermore, the surfaces of the figures that bound sealing channel 11 in the axial direction and are shown in the figures orthogonally to the axis of rotation, may also be configured to not be orthogonal to axis of rotation 4. For example, the surfaces may be oriented at different angles to axis of rotation 4. In particular, first and/or second axial annular surface 35, 36 may be oriented at angles not equal to 90° to axis of rotation 4. Further first and/or further second axial annular surface 45, 46 may also be oriented at angles not equal to 90° to axis of rotation 4.
Number | Date | Country | Kind |
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10 2014 224 283.5 | Nov 2014 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/072258 | 9/28/2015 | WO | 00 |