Patent Application
20190186795
The present disclosure relates generally to air conditioning and heat pump systems, and more particularly to the protection of compressors of such systems against liquid refrigerant slug.
In general, compressors used in air conditioning systems and heat pump systems are designed to compress vapor refrigerant. In view of the incompressibility of liquids by compressors, it is generally desirable to prevent a liquid refrigerant from reaching a compressor. In some cases, an accumulator may be used in the refrigerant path to the compressor to prevent a refrigerant from reaching the compressor in a liquid form. For example, refrigerant that is in liquid form may be in an accumulator under some operating conditions, such as low temperature conditions, and when the system is has been idle for a long time. To avoid liquid refrigerant slug from reaching the compressor, the liquid refrigerant that accumulates in the accumulator is slowly transferred to the compressor, for example, through a relatively small orifice of the accumulator. In some cases, the slow transfer of the refrigerant from the accumulator to the compressor may be an undesirably long process. Thus, a solution that reduces the risk of damage to a compressor from liquid refrigerant without requiring a long wait time may be desirable.
Reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The drawings illustrate only example embodiments and are therefore not to be considered limiting in scope. The elements and features shown in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the example embodiments. Additionally, certain dimensions or placements may be exaggerated to help visually convey such principles. In the drawings, the same reference numerals that are used in different drawings designate like or corresponding, but not necessarily identical elements.
The present disclosure relates generally to air conditioning and heat pump systems, and more particularly to the protection of compressors of such systems against liquid refrigerant slug. In some example embodiments, a liquid slug protector device for air conditioning and heat pump systems includes a housing having an inlet port, an outlet port, and a cavity and a piston disposed in the cavity. The piston has an inflow channel. The device further includes a backing structure disposed in the cavity. The backing structure has an outflow channel, where a first refrigerant flow path from the inlet port to the outlet port includes the inflow channel and the outflow channel. The device also includes a peripheral channel that is at least partially bound by the piston. A second refrigerant flow path from the inlet port to the outlet port includes the peripheral channel and the outflow channel. The second refrigerant flow path is closed when the piston abuts against the backing structure.
In another example embodiment, an air conditioning system includes an evaporator coil, a compressor, and a liquid slug protector device. A refrigerant flows from the evaporator coil to the compressor through the liquid slug protector device. The liquid slug protector device includes a housing having an inlet port, an outlet port, and a cavity. The liquid slug protector device further includes a piston disposed in the cavity. The piston has an inflow channel. The liquid slug protector device also includes a backing structure disposed in the cavity, where the backing structure has an outflow channel. A first refrigerant flow path from the inlet port to the outlet port includes the inflow channel and the outflow channel. The liquid slug protector device further includes a peripheral channel that is at least partially bound by the piston, where a second refrigerant flow path from the inlet port to the outlet port includes the peripheral channel and the outflow channel. The second refrigerant flow path is closed when the piston abuts against the backing structure.
In another example embodiment, a heat pump system includes an indoor coil, an outdoor coil, a compressor, a reversing valve, and a liquid slug protector device. A refrigerant flows from the indoor coil or from the outdoor coil to the compressor through the liquid slug protector device. The liquid slug protector device includes a housing having an inlet port, an outlet port, and a cavity. The liquid slug protector device further includes a piston disposed in the cavity. The piston has an inflow channel. The liquid slug protector device also includes a backing structure disposed in the cavity. The backing structure has an outflow channel, where a first refrigerant flow path from the inlet port to the outlet port includes the inflow channel and the outflow channel. The liquid slug protector device further includes a peripheral channel that is at least partially bound by the piston, where a second refrigerant flow path from the inlet port to the outlet port includes the peripheral channel and the outflow channel. The second refrigerant flow path is closed when the piston abuts against the backing structure.
These and other aspects, objects, features, and embodiments will be apparent from the following description and the appended claims.
In the following paragraphs, example embodiments will be described in further detail with reference to the figures. In the description, well-known components, methods, and/or processing techniques are omitted or briefly described. Furthermore, reference to various feature(s) of the embodiments is not to suggest that all embodiments must include the referenced feature(s).
Turning now to the figures, particular example embodiments are described.
Referring to
In some example embodiments, the device 100 includes a piston 108, a backing structure 110, and a spring 112 that are disposed in a cavity 126 of the housing 102. The backing structure 110 may be positioned proximal to the outlet port 106 and may be fixedly attached to the housing 102. The piston 108 may move toward and away from the backing structure 110 depending on the pressure exerted on the piston 108 by a refrigerant in the cavity 126. For example, the piston 108 may be movable toward the backing structure 110 until the piston 108 abuts against the backing structure 110. A surface 118 of the piston 108 may be in contact with the surface 120 of the backing structure 110 when the piston 108 is abutted against the backing structure 110.
In some example embodiments, the spring 112 may be positioned annularly around a shaft portion of the piston 108. The spring 112 may be secured to the piston 108 to prevent the spring 112 from falling of the piston 108. For example, a winding of the spring 112 distal from the backing structure 110 may be soldered to the piston 108. A portion of the spring 112 may extend across the space separating the piston 108 and the backing structure 110. The spring 112 may be positioned such that a movement of the piston 108 toward the backing structure 110 can result in the compression of the spring 112 and a movement of the piston 108 away from the backing structure 110 can result in the decompression of the spring 112. The spring 112, when compressed, exerts a reactive force on the piston 108 that pushes the piston 108 away from the backing structure 110.
In some example embodiments, the piston 108 has an inflow channel 114 that extends through the piston 108, and the backing structure 110 has an outflow channel 116 that extends through the backing structure 110. A refrigerant flow path from the inlet port 104 to the outlet port 106 may include the inflow channel 114 and the outflow channel 116. To illustrate, at least a portion of a refrigerant that enters the housing 102 through the inlet port 104 may flow into the inflow channel 114, as illustrated by the arrow 122, and through the outflow channel 116 and may exit the device 100 through the outlet port 106. The refrigerant flow path through the inflow channel 114 is open when the piston 108 is separated/spaced from the backing structure 110 as well as when the piston 108 abuts against the backing structure 110
In some example embodiments, the device 100 includes peripheral channels 138-144, as more clearly illustrated in
In some example embodiments, refrigerant flow paths from the inlet port 104 to the outlet port 106 include the peripheral channels 138-144 and the outflow channel 116. The refrigerant flow paths through the peripheral channels 138-144 may be open or closed depending on the position of the piston 108 relative to the backing structure 110. When the refrigerant flow paths through the peripheral channels 138-144 are open, at least a portion of a refrigerant that enters the housing 102 through the inlet port 104 may flow through the peripheral channels 138-144, as illustrated by the arrows 124, and through the outflow channel 116 and may exit the device 100 through the outlet port 106. The refrigerant flow paths through the peripheral channels 138-144 become closed when the piston 108 abuts against the backing structure 110 as illustrated in
In some example embodiments, the inflow channel 114 through the piston 108 may be narrower than the inlet port 104. For example, the diameter DP of the inflow channel 114 may be smaller than the inner diameter DI of the inlet port 104. The diameter DP of the inflow channel 114 may also be smaller than the inner diameter DB of the outflow channel 116 of the backing structure 110. For example, the diameter DB of the outflow channel 116 may be approximately the same size as the inner diameter DO of the outlet port 106. To illustrate, the outflow channel 116 may have the same flow rate capacity as the inlet port 104 and the outlet port 106.
During operation, the refrigerant that enters the housing 102 through the inlet port 104 may use the refrigerant flow path through the inflow channel 114 and the refrigerant flow paths through the peripheral channels 138-144 to flow through the device 100. To illustrate, when the refrigerant is entirely in vapor form, the piston 108 may be separated from the backing structure 110 and may be in the position or a similar position as shown in
Because the refrigerant flow paths through the peripheral channels 138-144 are closed when the piston is abutted against the backing structure 110 as illustrated in
When the liquid portion of the refrigerant entering the housing 102 through the inlet port 104 becomes too low to keep the piston 108 abutted against the backing structure 110, the spring 112, which was compressed by the piston 108, pushes back the piston 108, thereby opening the refrigerant flow paths to the outlet port 106 through the peripheral channels 138-144.
In some example embodiments, the device 100 including the housing 102, the piston 108, the backing structure 110, and the spring 112 may be made from copper, brass, another material, or a combination of two or more thereof. For example, the housing 102 may be a spun copper housing. Backing structure 110 may be made from brass or copper. Methods such as spinning, cutting, milling, soldering, etc. may be used to make the device 100. For example, the device 110 may be made using similar methods and materials as those used in the manufacture of driers used in air conditioning and heat pump systems. The sizes of the housing 102, the piston 108, the backing structure 110, and the channels 114, 116, 138-144 may depend on the capacity of the air conditioning or heat pump system in which the device 100 is used.
By vaporizing the liquid portion of a refrigerant, the device 100 can reduce the amount of liquid refrigerant that reaches a compressor of an air conditioning or heat pump system. In contrast to a suction accumulator that relies on a relatively small orifice to meter out accumulated refrigerant to a compressor, the device 100 does not rely on accumulating the liquid refrigerant for slow transfer to the compressor. Instead, the device 100 can quickly vaporize the liquid refrigerant as received and provide a refrigerant to a compressor in vapor form. By eliminating or reducing the amount of liquid refrigerant that reaches the compressor, the device 100 may reduce the risk of damage to a compressor.
In some example embodiments, the device 100 may have fewer or more than four peripheral channels. For example, the device 100 may have just one peripheral channel that is used in a similar manner as described with respect to the peripheral channels 138-144. In some example embodiments, the piston 100 may have fewer or more than four protrusions that partially bound the peripheral channels. In some example embodiments, the inside of the piston 108 may be hollow or solid. In some example embodiments, the inside of the backing structure 110 may be hollow or solid. In some example embodiments, the device 100 may include a different kind of spring than shown without departing from the scope of this disclosure. In some example embodiments, the spring 112 or another spring may be in the housing 102 in a different position than shown without departing from the scope of this disclosure. In some alternative embodiments, the housing 102, the piston 108, the backing structure 110, the channels 114, 116, and 138-144 may each have a different shape than shown without departing from the scope of this disclosure.
In some example embodiments, the protrusions 130-136 may be sized such that the radially outermost portions of the protrusions 130-136 are in contact with or close to the wall of the housing 102 to limit the flow of refrigerant to the peripheral channels 138-144. The protrusions 130-136 may have curved perimeters that match the curvature of the housing 102. The protrusions 130-136 may be shaped to facilitate lateral movements of the piston 108 relative to the backing structure 110.
In some example embodiments, the piston 108 may be made from brass or from another suitable material. For example, the piston 108 may be made using methods such as casting, milling, cutting, etc.
Although the protrusions 130-136 are shown equally spaced from each other, in some alternative embodiments, the protrusions 130-136 may have different separations from each other. In some example embodiments, the piston 108 may have fewer or more than four protrusions 130-136 without departing from the scope of this disclosure. In some alternative embodiments, the piston 108 may have a different shape than shown without departing from the scope of this disclosure. For example, one or more of the protrusions 130-136 may have a different shape than shown. As another example, one or more of the protrusions 130-136 may extend along the shaft 302 less or more than shown.
The liquid slug protection device 500 is substantially similar to the liquid slug protection device 100 of
In some example embodiments, the O-ring gasket 502 may provide a seal between the surface 118 of the piston 108 and the surface 120 of the backing structure 110 when the piston 108 is pushed against the backing structure 110, for example, by a pressure exerted on the piston 108 by a refrigerant entering the housing 102 at least partially in a liquid form. The refrigerant flow paths from the inlet port 104 to the outlet port 106 through the peripheral channels 138-144 becomes closed when the piston 108 pushes against the O-ring gasket 502. When the refrigerant flow paths through the peripheral channels 138-144 device 500 is closed, the liquid refrigerant portion of the incoming refrigerant is vaporized and exits the device 500 through the outlet port 106 as described above with respect to the device 100.
In some example embodiments, the piston 600 may be substantially similar to the piston 108 of
The piston 600 may be made from the same material and in a similar manner as the piston 108. For example, the piston 600 may be made from brass using methods such as casting, milling, cutting, etc.
Although the protrusions 606-612 are shown equally spaced from each other, in some alternative embodiments, the protrusions 606-612 may have different separations from each other. In some alternative embodiments, the piston 600 may include fewer or more than four protrusions without departing from the scope of this disclosure. In some alternative embodiments, the piston 600 may have a different shape than shown without departing from the scope of this disclosure. For example, one or more of the protrusions 606-612 may have a different shape than shown.
In some example embodiments, the piston 700 may be substantially similar to the piston 108 of
The piston 700 may be made from the same material and in a similar manner as the piston 108. For example, the piston 700 may be made from brass using methods such as casting, milling, cutting, etc.
Although the protrusions 706-710 are shown equally spaced from each other, in some alternative embodiments, the protrusions 706-710 may have different separations from each other. In some alternative embodiments, the piston 700 may include fewer or more than three protrusions without departing from the scope of this disclosure. In some alternative embodiments, the piston 700 may have a different shape than shown without departing from the scope of this disclosure. For example, one or more of the protrusions 706-710 may have a different shape than shown.
In some example embodiments, the liquid slug protection device 100 is positioned between the evaporator coil 802 and the compressor 806. That is, the refrigerant exiting the evaporator coil 802 flows through the device 100 to reach the compressor 806. To illustrate, a refrigerant pipe 810 carrying a refrigerant room the evaporator coil 802 may be coupled to the inlet port 104 of the device 100. For example, the refrigerant received by the device 100 may be partially in liquid form. A refrigerant pipe 812 may be coupled to the outlet port 106 and may transport the refrigerant from the device 100 to the compressor 806. As described above with respect to
The use of the liquid slug protection device 100 in the air conditioning system 800 may reduce the risk of damage to the compressor 806 from liquid refrigerant slug reaching the compressor 806. Because the device 100 vaporizes the liquid portion of a refrigerant upon receiving the refrigerant, a technician or a consumer does not need to wait for vaporization or slow transfer of accumulated liquid refrigerant associated with conventional suction accumulators. In some example embodiments, the liquid slug protection device 100 may be used in place of a suction accumulator or along with a suction accumulator that is significantly smaller than would be required without the use of the device 100.
In some example embodiments, the system 800 may include components other than shown in
In some example embodiments, when the system 900 is configured to operate in a cooling mode, the system 900 operates in a similar manner as described above with respect to the air conditioning system 800 of
In contrast, when the system 900 operates in a heating mode to heat an indoor space, the indoor coil 902 may operate as a condenser coil to remove from the refrigerant, and the outdoor coil 904 may operate as an evaporator coil. When operating in a heating mode, the reversing valve 910 allows the system 900 to operate in a similar manner as described with respect to the system 800, where the indoor coil 902 corresponds the condenser coil 804, and where the outdoor coil 904 corresponds to the evaporator coil 802.
The use of the liquid slug protection device 100 in the heat pump system 900 may reduce the risk of damage to the compressor 906 from liquid refrigerant slug reaching the compressor 906. Because the device 100 vaporizes the liquid portion of a refrigerant upon receiving the refrigerant, a technician or a consumer does not need to wait for vaporization or slow transfer of accumulated liquid refrigerant associated with conventional suction accumulators. In some example embodiments, the liquid slug protection device 100 may be used in place of a suction accumulator or along with a suction accumulator that is significantly smaller than would be required without the use of the device 100.
In some example embodiments, the system 900 may include components other than shown in
Although particular embodiments have been described herein in detail, the descriptions are by way of example. The features of the embodiments described herein are representative and, in alternative embodiments, certain features, elements, and/or steps may be added or omitted. Additionally, modifications to aspects of the embodiments described herein may be made by those skilled in the art without departing from the spirit and scope of the following claims, the scope of which are to be accorded the broadest interpretation so as to encompass modifications and equivalent structures.
