Information
-
Patent Grant
-
6447264
-
Patent Number
6,447,264
-
Date Filed
Monday, February 5, 200123 years ago
-
Date Issued
Tuesday, September 10, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Freay; Charles G.
- Sayoc; Emmanuel
Agents
- Michael Best & Friedrich LLP
-
CPC
-
US Classifications
Field of Search
US
- 417 234
- 417 312
- 417 201
- 417 4238
-
International Classifications
-
Abstract
A compressor system having a first compartment for housing relatively quietly operating equipment, and a second compartment for housing relatively noisy operating equipment. The second compartment is substantially closed off from the surrounding atmosphere to reduce the amount of noise that can be heard outside the compressor system on account of the noisy equipment operating within the compressor system housing. The second compartment includes a small air inlet opening and a small air outlet opening to allow enough air to flow through the second compartment to cool the equipment housed therein. The small openings reduce the amount of air-born noise which is released to the outside environment. The compressor system also has an air intake directing device for directing an appropriate amount of air into the second compartment to cool the noise generating machinery located within the second compartment, and for directing an appropriate amount of air to an air inlet opening of a compressor, thereby more efficiently using the air drawn into the compressor system housing.
Description
FIELD OF THE INVENTION
The present invention relates generally to compressor systems and, more particularly, to air compressor systems.
BACKGROUND OF THE INVENTION
Conventional air compressors typically include a compressor, a motor to drive the compressor and an air and oil cooling system to cool the compressed air and lubricating oil. Conventional air compressors are usually enclosed within a housing. A blower, fan or the like draws air into or pushes air through an opening in the housing. Some of the air which enters the housing is drawn into the compressor for ultimate use and the remaining portion of the air passes through the housing to cool the compressor, the motor, the air and oil cooling system, and other components before being discharged from the housing.
FIG. 1
schematically illustrates a conventional compressor system
10
. The compressor system
10
includes a housing
14
having an air intake opening
18
and an air outlet opening
22
. A compressor (i.e., airend) and a motor or drive train operatively connected to the compressor are housed within the housing
14
. A fan
26
is positioned downstream from the airend of the compressor and motor to draw air in through the air intake opening
18
. Some of the air drawn into the housing is compressed in the airend of the compressor and some of the air flows over the compressor and motor to cool the compressor and motor. The fan
26
also pushes the air through a plenum box
30
which is used to distribute the air over an air and oil cooler
34
before pushing the air out of the air outlet opening
22
.
SUMMARY OF THE INVENTION
A problem with the known compressor system described above is the large amount of noise that emanates from the openings in the housing. The air flowing through the housing to cool the compressor and motor flows, for the most part, in a linear path from the air intake opening in the housing through the air outlet opening in the housing. Noise generated by the compressor and motor is freely emitted through the openings in the housing because there is no significant obstruction or other sound reducing means within the housing to reduce the amount of noise which can be carried out of the housing. Thus, there is a need for a new compressor system that significantly reduces the amount of noise which emanates from air inlet and outlet openings provided in the compressor system housing.
A feature of the present invention is to provide a compressor system having a housing which includes separate compartments. A first compartment houses an air and oil cooling system for the compressed air and lubricating oil. A second compartment houses a compressor and motor which generate most of the operating noise of the compressor system. A large portion of air drawn in through an air intake opening of the housing is directed to cool the air and oil cooling system positioned in the first compartment. A smaller portion of air drawn in through the air intake opening of the housing is directed into the second compartment to cool the compressor and motor. According to the principles of the present invention and contrary to conventional wisdom, it has been determined that only a small portion of the air drawn into the housing is actually needed to sufficiently cool the compressor and motor. Thus, the second compartment is substantially closed, except for a first limited opening to allow the required amount of cooling air in and a second limited opening to allow the cooling air to exit. The compressor and motor are substantially isolated from the air intake opening and air outlet opening in the housing, thereby reducing the amount of noise generated by the compressor and motor that would normally emanate out such openings. Limiting the amount of cooling air which flows over the noise generating compressor and motor also reduces the amount of air-born noise which can exit out of the openings of the housing.
Another feature of the present invention is to provide a compressor system which regulates the amount of air fed to the compression chamber of a compressor, the amount of air used to cool an air and oil cooling system for the compressed air and lubricating oil, and the amount of air which cools the compressor and motor, all for the purpose of reducing the amount of noise emitted from an air intake opening and an air outlet opening in the housing of the compressor system. Thus, the present invention provides in one aspect thereof, an air directing device which receives a stream of air flowing through an air intake opening in the compressor system housing. A portion of air drawn in through the air intake opening of the housing is caused to cool the air and oil cooling system for the compressed air and lubricating oil. Another portion of air drawn in through the air intake opening of the housing is separated into two streams of air by the air directing device. The first separated stream of air is fed to a compression chamber of the compressor. The second separated stream of air is directed through a non-linear path to flow over the compressor and motor to cool the compressor and motor, and then out of the air outlet opening in the housing. Because only a small portion of the air entering the compressor system housing is actually used to cool the compressor and motor, and because the air used to cool the compressor and motor travels in a non-linear path through the compressor housing, the amount of noise generated by the compressor and motor that emanates from the openings in the compressor housing is greatly reduced, as compared to conventional compressor systems.
Other features and advantages of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims and drawings in which like numerals are used to designate like features.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic illustration of a conventional compressor system.
FIG. 2
is a schematic illustration of a compressor system embodying the present invention.
FIG. 3
is a schematic illustration of an air directing device according to one aspect of the present invention.
FIG. 4
is a perspective view showing the top, back and right side panels of the compressor system housing according to the present invention.
FIG. 5
is a perspective view showing the top, front and right side panels of the compressor system housing according to the present invention.
FIG. 6
is a perspective view of the compressor system according to the present invention with the top, back and right side panels shown in
FIG. 4
removed.
FIG. 7
is a perspective view of the compressor system according to the present invention with the top, front and right side panels shown in
FIG. 5
removed.
FIG. 8
is a right side plan view of the compressor system of
FIGS. 6-7
with the right side panel shown in
FIGS. 4-5
removed.
FIG. 9
is a front side plan view of the compressor system of
FIGS. 6-7
with the front side panel shown in
FIG. 5
removed.
Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
FIG. 2
schematically illustrates a compressor system
100
embodying the present invention. As explained above, a feature of the present invention is to provide a compressor system having reduced noise emission during operation. Another feature of the present invention, is to provide a compressor system which better utilizes the air drawn into the compressor system for actual use and for cooling purposes.
The compressor system
100
includes a housing
104
having an air intake opening
108
, an air outlet opening
112
, a first compartment
116
, and a second compartment
120
. A blower
124
positioned within the first compartment
116
draws air through the air intake opening
108
(shown by arrow
128
), through the first compartment
116
, and discharges the air out of the air outlet opening
112
(shown by arrows
132
). A compressor
136
having an airend, and a motor or drive train
140
operatively connected to the compressor are positioned within the second compartment
120
. The second compartment
120
is substantially closed from the atmosphere outside the compressor system
100
, except for a restricted first air inlet opening
144
which communicates with the air intake opening
108
of the housing
104
, and a restricted second air outlet opening
148
which communicates with the blower
124
. The blower
124
draws air through the air inlet opening
144
, through the second compartment
120
, through the air outlet opening
148
(shown by arrow
152
), and discharges the air out of the air outlet opening
112
of the housing
104
. The air flowing through the second compartment
120
cools the compressor
136
and motor
140
. The compressor
136
and motor
140
are isolated from the main air flow which flows through the first compartment
116
of the compressor system
100
, such that the noise generated by the compressor
136
and motor
140
is substantially contained within the second compartment
120
. In addition, the air flows in a non-linear or curved path through the air inlet opening
144
, through the second compartment
120
, and out of the air outlet opening
148
to further reduce the amount of air-born noise that escapes out of the second compartment
120
. In other words, unlike conventional compressor systems which do not provide sound obstructing material between an air intake opening and an air outlet opening in the housing to reduce the amount of noise which emanates from the openings, the boundaries of the second compartment
120
and the non-linear path of the air flow into and out of the second compartment
120
, provide a sound barrier for the noise generated by the compressor
136
and motor
140
located within the second compartment
120
.
It is contemplated that the compressor system
100
schematically illustrated in
FIG. 2
could have other configurations, so long as the compressor
136
and motor
140
are isolated or spaced away from the air intake opening
108
and the air outlet opening
112
, and so long as the cooling air which flows over the compressor
136
and motor
140
does not flow in a substantially linear path from the air intake opening
108
through the air outlet opening
112
. It is also contemplated that the compressor
136
may be any suitable compressor, however, for the purposes of the preferred embodiment, the compressor
136
is an oil-flooded air compressor. As generally known, the oil fed into the compressor
136
must be removed from the stream of compressed air before the compressed air may be used downstream for pneumatic equipment and/or other tools. Normally, it is desirable to cool the compressed air before it is sent on for ultimate use, and to also cool the oil separated from the compressed air before it is fed back to the compressor
136
. Accordingly, as shown in
FIG. 2
, an air and oil cooler or heat exchanger
156
for the compressed air and lubricating oil is provided. According to one embodiment of the present invention, the heat exchanger
156
is positioned within the first compartment
116
adjacent to the air intake opening
108
. The blower
124
draws air through the heat exchanger
156
to cool the compressed air and lubricating oil traveling therethrough.
According to another embodiment of the present invention, an air plenum box
160
is positioned within the first compartment
116
between the heat exchanger
156
and the blower
124
to distribute the air passing therethrough. In a preferred embodiment, the air outlet opening
148
in the second compartment
120
is an aperture in the air plenum box
160
. The blower
124
causes the pressure within the air plenum box
160
to be less than atmospheric pressure. A majority of the air drawn into the housing
104
by the blower
124
flows through the first compartment
116
to cool the heat exchanger
156
, into the low pressure air plenum box
160
, through the blower
124
, and then out of the air outlet opening
112
in the housing
104
. A smaller percentage of the air drawn into the housing
104
by the blower
124
flows through the second compartment
120
to cool the compressor
136
and motor
140
, into the low pressure plenum box
160
, through the blower
124
, and then out of the air outlet opening
112
in the housing
104
.
In an alternative embodiment, as illustrated in
FIG. 3
, the air inlet opening
144
of the second compartment
120
can be an opening for an air directing device
162
. The air directing device
162
includes a first air flow channel (shown by arrow
164
) for a first stream of air to be discharged from a first air exit opening
168
into an air inlet opening (not shown) of the compressor
136
, and a second air flow channel (shown by arrow
172
) for a second stream of air to be discharged from a second air exit opening
176
into the second compartment
120
to cool the compressor
136
and motor
140
. Preferably, a partition
180
is provided in the flow path
164
to regulate the amount of air flowing through the flow path
164
. The openings
144
,
168
,
176
, and
148
(FIG.
2
), and the restricted flow passageway created by the partition
180
, are sized to provide a flow of air through the second compartment
120
to prevent the compressor
136
and motor
140
from overheating, and to ensure that the right amount of air flows into the air inlet opening of the compressor
136
so that the compressor
136
does not starve because of a lack of air.
In conjunction with the description associated with the compressor system
100
of
FIGS. 2-3
,
FIGS. 4-9
illustrate a preferred compressor system
200
. Referring to
FIGS. 4-5
, the compressor system
200
includes a housing
204
having a top side panel
208
, a back side panel
212
, a front side panel
216
, a right side panel
220
, and a left side panel
224
. An air intake opening
228
is provided in the back side panel
212
, and an air outlet opening
232
is provided in the top side panel
208
. Referring to
FIGS. 6-9
, the top
208
, back
212
, front
216
, and right
220
side panels have been removed to show the inner compartments and equipment of the compressor system
200
.
The compressor system
200
includes a compressor
236
(FIGS.
7
and
9
), a motor
240
(
FIG. 6
) operatively connected to the compressor
236
, a separator tank
244
(
FIGS. 6-9
) in fluid flow communication with the compressor
236
for separating the compressed air and oil from the air/oil mixture received from the compressor
236
, an air and oil cooler
248
(
FIGS. 6 and 8
) for cooling the compressed air received from separator tank
244
via hose
252
(
FIGS. 6-9
) and for cooling the oil received from the separator tank
244
via hose
256
(FIGS.
6
-
9
), a hose
260
(
FIGS. 6-9
) for transporting the cooled lubricant oil from the air and oil cooler
248
back to the compressor
236
, an air plenum box
264
(FIGS.
6
and
8
), and a blower device
268
(FIGS.
6
-
9
).
The compressor system
200
further includes an air intake directing device or enclosure
272
(FIG.
6
and see also
162
in
FIG. 3
) removably mounted within the housing
204
. The air intake enclosure
272
includes an air inlet opening
276
(FIG.
6
and see also
144
in
FIG. 3
) to receive a stream of air flowing through the air intake opening
228
(
FIG. 4
) of the housing
204
. The air intake enclosure
272
includes a first air flow channel
164
(
FIG. 3
) between the air inlet opening
276
and a first air exit opening
168
(FIG.
3
), and a second air flow channel
172
between the air inlet opening
276
and a second air exit opening
176
(FIG.
3
). The air intake enclosure
272
is preferably lined with sound absorbing material to reduce the amount of noise which may travel therethrough. A tube or hose
280
(
FIGS. 7 and 9
, and see also
FIG. 3
) is connected to the first air exit opening
168
of the air intake enclosure
272
and an air inlet opening
284
(
FIG. 7
) of the compressor
236
. Preferably, an air filter
288
(
FIGS. 7 and 9
) communicates with the tube
280
to filter the air before it enters the compressor
236
.
Having described most of the components of the compressor system
200
, certain features of the present invention are explained as follows. The blower
268
draws air in through the air intake opening
228
of the housing
204
(shown by arrow
292
in
FIGS. 6 and 8
) to cool the air and oil cooler
248
. The blower
268
draws the air through the air and oil cooler
248
, into the air plenum box
264
, and then blows the air out of the air outlet opening
232
of the housing
204
(shown by arrow
296
in FIGS.
6
and
8
-
9
). The blower
268
also draws air in through the air inlet opening
276
of the air intake enclosure
272
(shown by dashed line
297
in FIG.
6
), out the second air exit opening
176
in the air intake enclosure
272
(shown by dashed line
298
in FIG.
6
), over the compressor
236
and motor
240
to cool the compressor
236
and motor
240
(shown by dashed line
299
in FIG.
8
), through an aperture
300
(
FIG. 9
) provided in the air plenum box
264
, into the air plenum box
264
(see FIG.
8
), and then blows the air out of the air outlet opening
232
of the housing
204
(see FIG.
8
). Some of the air drawn into the air inlet opening
276
of the air intake enclosure
272
flows through the first air flow channel
164
(shown by dashed line
302
in FIG.
6
). The stream of air flowing through the air flow channel
164
exits the first air exit opening
168
in the air intake enclosure
272
, flows through the hose
280
and air filter
288
, and into the air inlet opening
284
of the compressor
236
.
Variations and modifications of the foregoing are within the scope of the present invention. For example, although a blower has been described to cause air to flow through the compressor system, a fan or the like could be used. As another example, although the air intake directing device has been described as being a silencer box or enclosure, the air intake directing device could comprise a series of baffles to direct the appropriate amount of air to the compressor for compression and to the compressor compartment for cooling purposes. It is understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
Various features of the invention are set forth in the following claims.
Claims
- 1. A compressor system comprising:a housing having an air intake opening and an air outlet opening; an air intake directing device to receive a stream of air flowing through said air intake opening of said housing, said air intake directing device including a first air exit opening for discharging a first stream-of air and a second air exit opening for discharging a second stream of air; and a compressor housed within said housing, said compressor including an air inlet opening to receive the first stream of air flowing out of said first air exit opening of said air intake directing device said first stream of air being compressed in said compressor and said compressor being cooled by the second stream of air which flows out of said second air exit opening of said air intake directing device, the second stream of air then flowing out of said air outlet opening in said housing.
- 2. A compressor system comprising:a housing having an air intake opening and an air outlet opening; an air intake directing device to receive a stream of air flowing through said air intake opening of said housing, said air intake directing device including a first air exit opening for discharging a first stream of air and a second air exit opening for discharging a second stream of air, wherein said air intake directing device is a box shaped enclosure which is removably mounted within said housing; and a compressor housed within said housing, said compressor including an air inlet opening to receive the first stream of air flowing out of said first air exit opening of said air intake directing device, and said compressor being cooled by the second stream of air which flows out of said second air exit opening of said air intake directing device, the second stream of air then flowing out of said air outlet opening in said housing.
- 3. A compressor system according to claim 1, wherein said air intake directing device includes an air channel having at least one curved air flow path.
- 4. A compressor system according to claim 1, wherein said air intake directing device includes an air inlet opening, a first air flow channel between said air inlet opening and said first air exit opening, and a second air flow channel between said air inlet opening and said second air exit opening.
- 5. A compressor system according to claim 4, wherein at least one of said first air flow channel and said second air flow channel of said air intake directing device includes a restricted air flow passage at least partially created by a partition.
- 6. A compressor system comprising:a housing having an air intake opening and an air outlet opening; an air intake directing device to receive a stream of air flowing through said air intake opening of said housing, said air intake directing device including a first air exit opening for discharging a first stream of air and a second air exit opening for discharging a second stream of air; a compressor housed within said housing, said compressor including an air inlet opening to receive the first stream of air flowing out of said first air exit opening of said air intake directing device, and said compressor being cooled by the second stream of air which flows out of said second air exit opening of said air intake directing device, the second stream of air then flowing out of said air outlet opening in said housing; wherein said air intake directing device includes an air inlet opening, a first air flow channel between said air inlet opening and said first air exit opening, and a second air flow channel between said air inlet opening and said second air exit opening; wherein at least one of said first air flow channel and said second air flow channel of said air intake directing device includes a restricted air flow passage at least partially created by a partition; and wherein at least one of said air inlet opening, said first air exit opening, said second air exit opening, and said restricted air flow passage of said air intake directing device is sized for controlling the quantity of air in the first stream of air and in the second stream of air.
- 7. A compressor system according to claim 1, wherein said air intake directing device is lined with sound absorbing material.
- 8. A compressor system according to claim 1, further comprising a tube connected to said first air exit opening of said air intake directing device and to said air inlet opening of said compressor.
- 9. A compressor system according to claim 8, further comprising an air filter in communication with said tube, such that air which flows out of said first air exit opening of said air intake directing device flows through said air filter before flowing into said air inlet opening of said compressor.
- 10. A compressor system according to claim 1, wherein said air intake directing device includes a set of baffles which define a non-linear flow path for the second stream of air which cools said compressor.
- 11. A compressor system comprising:a housing having an air intake opening and an air outlet opening; a first compartment within said housing; a blower housed within said first compartment, said blower drawing air through said air intake opening of said housing, through said first compartment, and causing at least some of the air to exit out of said air outlet opening of said housing; a second compartment within said housing, said second compartment including an air inlet opening which communicates with said air intake opening of said housing, and an air outlet opening, said blower drawing air into said air inlet opening of said second compartment, through said second compartment, and through said air outlet opening of said second compartment; and a compressor housed within said second compartment, said compressor being cooled by the air flowing through said second compartment.
- 12. A compressor system according to claim 11, wherein said second compartment is a substantially closed compartment, except for said air inlet opening and said air outlet opening provided therein, and wherein said air inlet opening and said air outlet opening in said second compartment are arranged so that the air flowing through said second compartment flows in a non-linear path.
- 13. A compressor system comprising:a housing having an air intake opening and an air outlet opening; a first compartment within said housing; a blower housed within said first compartment, said blower drawing air through said air intake opening of said housing, through said first compartment, and causing at least some of the air to exit out of said air outlet opening of said housing; a second compartment within said housing, said second compartment including an air inlet opening which communicates with said air intake opening of said housing, and an air outlet opening, said blower drawing air into said air inlet opening of said second compartment, through said second compartment, and through said air outlet opening of said second compartment; a compressor housed within said second compartment, said compressor being cooled by the air flowing through said second compartment; a heat exchanger housed within said first compartment and adjacent to said air intake opening of said housing, said blower drawing air through said heat exchanger to cool said heat exchanger; an air plenum device housed within said first compartment, between said heat exchanger and said blower, said blower drawing air through said air plenum device; and a motor housed within said second compartment, said motor being operatively connected to said compressor, said motor being cooled by the air flowing through said second compartment.
- 14. A compressor system according to claim 13, wherein said air outlet opening said second compartment is an aperture provided in said air plenum device.
- 15. A compressor system comprising:a housing having an air intake opening and an air outlet opening; an air intake directing device within said housing to receive a stream of air flowing through said air intake opening of said housing, said air intake directing device including a first air exit opening for discharging a first stream of air and a second air exit opening for discharging a second stream of air; a first compartment within said housing; a blower housed within said first compartment, said blower drawing air through said air intake opening of said housing, through said first compartment, and causing at least some of the air which enter through said air intake opening of said housing to exit out of said air outlet opening in said housing; a second compartment within said housing, said second compartment including an air inlet opening which communicates with said second air exit opening of said air intake directing device, and an air outlet opening, said blower drawing air out of said air intake directing device, through said second compartment, and through said air outlet opening in said second compartment; and a compressor housed within said housing, said compressor including an air inlet opening to receive the first stream of air flowing out of said first air exit opening of said air intake directing device, and said compressor being cooled by the second stream of air flowing through said second compartment.
- 16. A compressor system according to claim 15, wherein said air intake directing device is a box shaped enclosure which is removably mounted within said housing.
- 17. A compressor system according to claim 15, wherein said air intake directing device includes an air channel having at least one curved air flow path.
- 18. A compressor system according to claim 15, wherein said air intake directing device includes an air inlet opening, a first air flow channel between said air inlet opening and said first air exit opening, and a second air flow channel between said air inlet opening and said second air exit opening.
- 19. A compressor system according to claim 18, wherein at least one of said first air flow channel and said second air flow channel of said air intake chamber includes a restricted air flow passage.
- 20. A compressor system according to claim 19, wherein at least one of said air inlet opening, said first air exit opening, said second air exit opening, and said restricted air flow passage of said air intake directing device is sized for controlling how much air flows to said air inlet opening of said compressor and how much air cools said compressor.
- 21. A compressor system according to claim 15, wherein said air intake directing device is lined with sound absorbing material.
- 22. A compressor system according to claim 15, further comprising a tube connected to said first air exit opening of said air intake directing device and to said air inlet opening of said compressor.
- 23. A compressor system according to claim 22, further comprising an air filter in communication with said tube, such that air which flows out of said first air exit opening of said air intake directing device flows through said air filter before flowing into said air inlet opening of said compressor.
- 24. A compressor system according to claim 15, wherein said air intake directing device includes a set of baffles which define a non-linear flow path for the second stream of air which cools said compressor.
- 25. A compressor system according to claim 15, wherein said second compartment is a substantially closed compartment, except for said air inlet opening and said air outlet opening provided therein, and wherein said air inlet opening and said air outlet opening in said second compartment are arranged so that the air flowing through said second compartment flows in a non-linear path.
- 26. A compressor system according to claim 15, further comprising:a heat exchanger housed within said first compartment and adjacent to said air intake opening of said housing, said blower drawing air through said heat exchanger to cool said heat exchanger; an air plenum device housed within said first compartment, between said heat exchanger and said blower, said blower drawing air through said air plenum device; and a motor housed within said second compartment, said motor being operatively connected to said compressor, said motor being cooled by the air flowing through said second compartment.
- 27. A compressor system according to claim 26, wherein said air outlet opening in said second compartment is an aperture provided in said air plenum device.
- 28. A compressor system comprising:a housing having an air intake opening and an air outlet opening; an air intake enclosure within said housing, said air intake enclosure including an air inlet opening to receive a stream of air flowing through said air intake opening of said housing, a first flow channel between said air inlet opening and a first air exit opening, and a second flow channel between said air inlet opening and a second air exit opening; a first compartment within said housing; a blower housed within said first compartment, said blower drawing air through said air intake opening of said housing, through said first compartment, and causing at least some of the air to exit out of said air outlet opening in said housing; a heat exchanger housed within said first compartment and adjacent to said air intake opening of said housing, said blower drawing air through said heat exchanger to cool said heat exchanger; an air plenum device housed within said first compartment, between said heat exchanger and said blower, said blower drawing air through said air plenum device; a substantially enclosed second compartment within said housing, said second compartment including an air inlet opening which communicates with said second air exit opening of said air intake enclosure, and an air outlet opening which is an aperture provided in said air plenum device, said blower drawing air out of said air intake enclosure, through said second compartment, and through said air outlet opening in said second compartment; a compressor housed within said housing, said compressor including an air inlet opening to receive a stream of air flowing through said air intake enclosure and out of said first air exit opening of said air intake enclosure, said compressor being cooled by the air flowing through said second compartment; a motor housed within said second compartment, said motor being operatively connected to said compressor, said motor being cooled by the air flowing through said second compartment; and a tube connected to said first air exit opening in said air intake enclosure and to said air inlet opening of said compressor.
- 29. A compressor system according to claim 28, wherein said air intake enclosure is removably mounted within said housing.
- 30. A compressor system according to claim 28, wherein each of said first air flow channel and said second air flow channel of said air intake enclosure includes at least one curved air flow path.
- 31. A compressor system according to claim 28, wherein at least one of said first air flow channel and said second air flow channel of said air intake enclosure includes a restricted air flow passage.
- 32. A compressor system according to claim 31, wherein at least one of said air inlet opening, said first air exit opening, said second air exit opening, and said restricted air flow passage of said air intake enclosure is sized for controlling how much air flows to said air inlet opening of said compressor and how much air cools said compressor.
- 33. A compressor system according to claim 28, wherein said air intake enclosure is lined with sound absorbing material.
- 34. A compressor system according to claim 28, further comprising an air filter in communication with said tube, such that air which flows out of said first air exit opening of said air intake enclosure flows through said air filter before flowing into said air inlet opening of said compressor.
- 35. A compressor system according to claim 28, wherein said air intake enclosure includes a set of baffles which define a non-linear flow path for the second stream of air which cools said compressor.
US Referenced Citations (10)