The present disclosure relates to a compressor unit and a refrigeration apparatus including the compressor unit.
Patent Literature 1 (Japanese Patent Application Laid-Open Publication No. 2018-511771) discloses an air conditioner including a compressor unit, a heat source heat exchanger unit, and a utilization unit.
A compressor unit according to one aspect includes a first case, a first compressor accommodated in the first case, a cascade heat exchanger accommodated in the first case, a second compressor accommodated in the first case, a first connecting port, and a second connecting port. The first compressor, the cascade heat exchanger, and a heat source heat exchanger accommodated in a second case provided separately from the first case constitute a first refrigerant cycle. The first refrigerant cycle adopts the heat source heat exchanger as a heat source and causes circulation of a first refrigerant. The second compressor, the cascade heat exchanger, and a utilization heat exchanger accommodated in a third case provided separately from the first case constitute a second refrigerant cycle. The second refrigerant cycle adopts the cascade heat exchanger as a heat source and causes circulation of a second refrigerant. The cascade heat exchanger executes heat exchange between the first refrigerant and the second refrigerant. The first connecting port is connected to the heat source heat exchanger via a first connection pipe. The second connecting port is connected to the utilization heat exchanger via a second connection pipe.
This configuration divides a refrigerant circuit constituted by the compressor unit into the first refrigerant cycle and the second refrigerant cycle. Both the first refrigerant and the second refrigerant are thus less likely to leak in a case where the refrigerant circuit has damage or the like, achieving reduction in volume of a leaking refrigerant.
The heat source heat exchanger unit 10 is disposed outside a building B. The heat source heat exchanger unit 10 includes a case 10a, a heat source heat exchanger 11, a heat source fan 12, a heat source heat exchanger unit expansion valve 13, and a heat source heat exchanger unit control unit 19. The heat source heat exchanger unit 10 handles a first refrigerant R1.
(2-1-1) Case 10a
The case 10a accommodates components constituting the heat source heat exchanger unit 10. The case 10a is made of a metal or the like.
(2-1-2) Heat Source Heat Exchanger 11
The heat source heat exchanger 11 functions as a heat source. The heat source heat exchanger 11 exchanges heat between air outside the building B and the first refrigerant R1. During cooling operation, the heat source heat exchanger 11 functions as a heat radiator (or a condenser) for the first refrigerant R1. During heating operation, the heat source heat exchanger 11 functions as a heat absorber (or an evaporator) for the first refrigerant R1.
(2-1-3) Heat Source Fan 12
The heat source fan 12 generates an air flow to promote heat exchange at the heat source heat exchanger 11.
(2-1-4) Heat Source Heat Exchanger Unit Expansion Valve 13
The heat source heat exchanger unit expansion valve 13 decompresses the first refrigerant R1. The heat source heat exchanger unit expansion valve 13 is configured to adjust its opening degree.
(2-1-5) Heat Source Heat Exchanger Unit Control Unit 19
The heat source heat exchanger unit control unit 19 includes a microcomputer and a memory. The heat source heat exchanger unit control unit 19 controls the heat source fan 12, the heat source heat exchanger unit expansion valve 13, and the like. The memory stores software for control of these components.
The heat source heat exchanger unit control unit 19 transmits and receives data and a command, via a communication line (not depicted), to and from each of a compressor unit control unit 29 and a utilization unit control unit 59, which will be described later.
The compressor unit 20 has external appearance depicted in
(2-2-1) Case 20a
The case 20a accommodates components constituting the compressor unit 20. The case 20a is made of a metal or the like.
(2-2-2) First Compressor 21
The first compressor 21 compresses the first refrigerant R1 that is sucked and is in a low-pressure gas state to obtain the first refrigerant R1 in a high-pressure gas state. The first compressor 21 includes a first compressor motor 21a. The first compressor motor 21a generates motive power necessary for compression.
The first compressor 21 is a vibration source and may thus cause refrigerant leakage from the first compressor 21 and a component adjacent thereto.
(2-2-3) First Four-Way Switching Valve 22
The first four-way switching valve 22 switches connection of a refrigerant circuit. During cooling operation, the first four-way switching valve 22 achieves connection depicted by solid lines in
(2-2-4) First Connecting Port 23
The first connecting port 23 includes a pair of ports provided for connection of the first connection piping 30 to be described later. The first connecting port 23 is provided with a first liquid side shutoff valve 23a and a first gas side shutoff valve 23b. The first liquid side shutoff valve 23a and the first gas side shutoff valve 23b shut off a refrigerant flow path in response to a received command.
(2-2-5) Cascade Heat Exchanger 24
The cascade heat exchanger 24 includes two refrigerant flow paths and exchanges heat between the first refrigerant R1 and the second refrigerant R2. During cooling operation, the cascade heat exchanger 24 functions as a heat absorber (or an evaporator) for the first refrigerant R1, and as a heat radiator (or a condenser) for the second refrigerant R2. During heating operation, the cascade heat exchanger 24 functions as a heat radiator (or a condenser) for the first refrigerant R1, and as a heat absorber (or an evaporator) for the second refrigerant R2.
(2-2-6) Second Compressor 25
The second compressor 25 compresses the second refrigerant R2 that is sucked and is in a low-pressure gas state to obtain the second refrigerant R2 in a high-pressure gas state. The second compressor 25 includes a second compressor motor 25a. The second compressor motor 25a generates motive power necessary for compression.
The second compressor 25 is a vibration source and may thus cause refrigerant leakage from the second compressor 25 and a component adjacent thereto.
(2-2-7) Second Four-Way Switching Valve 26
The second four-way switching valve 26 switches connection of the refrigerant circuit. During cooling operation, the second four-way switching valve 26 achieves the connection depicted by the solid lines in
(2-2-8) Compressor Unit Expansion Valve 27
The compressor unit expansion valve 27 decompresses the second refrigerant R2. The compressor unit expansion valve 27 is configured to adjust its opening degree.
(2-2-9) Second Connecting Port 28
The second connecting port 28 includes a pair of ports provided for connection of the second connection piping 40 to be described later. The second connecting port 28 is provided with a second liquid side shutoff valve 28a and a second gas side shutoff valve 28b. The second liquid side shutoff valve 28a and the second gas side shutoff valve 28b shut off the refrigerant flow path in response to a received command.
(2-2-10) Leakage Detection Sensor 61
The leakage detection sensor 61 detects refrigerant leakage. The leakage detection sensor 61 is a refrigerant detection sensor 61a configured to detect presence of at least one of the first refrigerant R1 or the second refrigerant R2.
(2-2-11) Compressor Unit Control Unit 29
The compressor unit control unit 29 includes a microcomputer and a memory. The compressor unit control unit 29 controls the first compressor motor 21a, the first four-way switching valve 22, the first liquid side shutoff valve 23a, the first gas side shutoff valve 23b, the second compressor motor 25a, the second four-way switching valve 26, the compressor unit expansion valve 27, the second liquid side shutoff valve 28a, the second gas side shutoff valve 28b, and the like. The compressor unit control unit 29 receives a signal from the leakage detection sensor 61. The memory stores software for control of these components.
The compressor unit control unit 29 transmits and receives data and a command, via a communication line (not depicted), to and from each of the heat source heat exchanger unit control unit 19 and the utilization unit control unit 59 to be described later.
The first connection piping 30 connects the heat source heat exchanger unit 10 and the compressor unit 20. The first connection piping 30 includes a first liquid connection pipe 31 and a first gas connection pipe 32.
(2-3-1) First Liquid Connection Pipe 31
The first liquid connection pipe 31 connects the heat source heat exchanger unit 10 and the first liquid side shutoff valve 23a. The first liquid connection pipe 31 guides the first refrigerant R1 principally in a high-pressure liquid state or in a low-pressure gas-liquid two-phase state.
(2-3-2) First Gas Connection Pipe 32
The first gas connection pipe 32 connects the heat source heat exchanger unit 10 and the first gas side shutoff valve 23b. The first gas connection pipe 32 guides the first refrigerant R1 principally in the high-pressure gas state or in the low-pressure gas state.
The utilization units 501 and 502 each have external appearance depicted in
(2-4-1) Case 50a
The case 50a accommodates components constituting the utilization unit 501.
(2-4-2) Utilization Unit Expansion Valve 51
The utilization unit expansion valve 51 decompresses the second refrigerant R2. The utilization unit expansion valve 51 limits a flow rate of the second refrigerant R2. The utilization unit expansion valve 51 is configured to adjust its opening degree.
(2-4-3) Utilization Heat Exchanger 52
The utilization heat exchanger 52 provides a user with low temperature heat or high temperature heat. The utilization heat exchanger 52 exchanges heat between air inside the building B and the second refrigerant R2. During cooling operation, the utilization heat exchanger 52 functions as a heat absorber (or an evaporator) for the second refrigerant R2. During heating operation, the utilization heat exchanger 52 functions as a heat radiator (or a condenser) for the second refrigerant R2.
(2-4-4) Utilization Fan 53
The utilization fan 53 generates an air flow to promote heat exchange at the utilization heat exchanger 52.
(2-4-5) Utilization Unit Control Unit 59
The utilization unit control unit 59 includes a microcomputer and a memory. The utilization unit control unit 59 controls the utilization unit expansion valve 51, the utilization fan 53, and the like. The memory stores software for control of these components.
The utilization unit control unit 59 transmits and receives data and a command, via a communication line (not depicted), to and from each of the heat source heat exchanger unit control unit 19 and the compressor unit control unit 29.
The second connection piping 40 connects the compressor unit 20 and the utilization units 501 and 502. The second connection piping 40 includes a second liquid connection pipe 41 and a second gas connection pipe 42.
(2-5-1) Second Liquid Connection Pipe 41
The second liquid connection pipe 41 connects the second liquid side shutoff valve 28a and the utilization units 501 and 502. The second liquid connection pipe 41 guides the second refrigerant R2 principally in a high-pressure liquid state or in a low-pressure gas-liquid two-phase state.
(2-5-2) Second Gas Connection Pipe 42
The second gas connection pipe 42 connects the second gas side shutoff valve 28b and the utilization units 501 and 502. The second gas connection pipe 42 guides the second refrigerant R2 principally in the high-pressure gas state or in the low-pressure gas state.
The refrigeration apparatus 100 entirely constitutes two refrigerant cycles.
The first refrigerant cycle C1 causes circulation of the first refrigerant R1. The first refrigerant cycle C1 adopts the heat source heat exchanger 11 as a heat source. The first refrigerant cycle C1 is constituted by components such as the first compressor 21, the first four-way switching valve 22, the first gas side shutoff valve 23b, the heat source heat exchanger 11, the heat source heat exchanger unit expansion valve 13, the first liquid side shutoff valve 23a, and the cascade heat exchanger 24.
The second refrigerant cycle C2 causes circulation of the second refrigerant R2. The second refrigerant cycle C2 adopts the cascade heat exchanger 24 as a heat source. The second refrigerant cycle C2 is constituted by components such as the second compressor 25, the second four-way switching valve 26, the cascade heat exchanger 24, the compressor unit expansion valve 27, the second liquid side shutoff valve 28a, the utilization unit expansion valve 51, the utilization heat exchanger 52, and the second gas side shutoff valve 28b.
The first refrigerant R1 is R32 or carbon dioxide. The first refrigerant R1 can thus be reduced in global warming potential (GWP) valve. This leads to inhibition of global warming due to use of the refrigeration apparatus 100.
The second refrigerant R2 is R32 or R410A. The second refrigerant R2 can thus be reduced in GWP valve. This leads to inhibition of global warming due to use of the refrigeration apparatus 100.
Exemplarily adopting R32 or carbon dioxide as the first refrigerant R1 and R32 as the second refrigerant R2 inhibits global warming caused by the refrigeration apparatus 100.
The first refrigerant R1 and the second refrigerant R2 are preferably natural refrigerants.
When the leakage detection sensor 61 detects refrigerant leakage, the compressor unit control unit 29 shuts off the first liquid side shutoff valve 23a, the first gas side shutoff valve 23b, the second liquid side shutoff valve 28a, and the second gas side shutoff valve 28b. This inhibits the first refrigerant R1 and the second refrigerant R2 in the compressor unit 20 from flowing out of the compressor unit 20.
The refrigerant circuit constituted by the compressor unit 20 is divided into the first refrigerant cycle C1 and the second refrigerant cycle C2. Both the first refrigerant R1 and the second refrigerant R2 are thus less likely to leak in a case where the refrigerant circuit has damage or the like, achieving reduction in volume of a leaking refrigerant.
The compressor unit 20 and the heat source heat exchanger unit 10 are constituted as separate units. The refrigeration apparatus 100 accordingly includes the first connection piping 30 connecting the compressor unit 20 and the heat source heat exchanger unit 10. The refrigeration apparatus 100 including the first connection piping 30 having a large length uses a more refrigerant in comparison to a refrigeration apparatus including a compressor and a heat source heat exchanger belonging to an identical unit. However, the refrigeration apparatus 100 thus configured has two refrigerant cycles including the first refrigerant cycle C1 and the second refrigerant cycle C2 to inhibit spread of a leaking refrigerant.
The compressor unit 20 includes the leakage detection sensor 61. This enables quick detection of refrigerant leakage in an exemplary case where a vibration source such as a compressor damages the refrigerant circuit.
The leakage detection sensor 61 is the refrigerant detection sensor 61a. This enables direct detection of refrigerant leakage.
The first refrigerant cycle C1 includes the first liquid side shutoff valve 23a and the first gas side shutoff valve 23b. The first liquid side shutoff valve 23a and the first gas side shutoff valve 23b are shut off upon detection of refrigerant leakage to inhibit a leaking refrigerant from reaching outside the compressor unit 20.
The second refrigerant cycle C2 includes the second liquid side shutoff valve 28a and the second gas side shutoff valve 28b. The second liquid side shutoff valve 28a and the second gas side shutoff valve 28b are shut off upon detection of refrigerant leakage to inhibit a leaking refrigerant from reaching outside the compressor unit 20.
Upon detection of refrigerant leakage, the compressor unit control unit 29 automatically closes the first liquid side shutoff valve 23a and the first gas side shutoff valve 23b. This enables quick shutoff of the refrigerant circuit.
This configuration can also confine the first refrigerant R1 within the first connection piping 30 and the heat source heat exchange unit 10.
During heating operation, a liquid refrigerant flows in each of the first liquid connection pipe 31 in the first refrigerant cycle C1 and the second liquid connection pipe 41 in the second refrigerant cycle C2. This reduces pressure loss of a refrigerant flow in each of the first liquid connection pipe 31 and the second liquid connection pipe 41.
Also in this configuration, the first liquid side shutoff valve 23a and the first gas side shutoff valve 23b are shut off upon detection of refrigerant leakage to inhibit refrigerant leakage.
The second refrigerant R2 used in the second refrigerant cycle C2 is preferably an incombustible refrigerant such as R410 in this configuration. Adopting such an incombustible refrigerant in the second refrigerant cycle C2 including the utilization units 501 and 502 secures safety of the user even in a case where the second refrigerant R2 leaks in the second refrigerant cycle C2.
Furthermore, adopting R32 or carbon dioxide as the first refrigerant R1 used in the first refrigerant cycle C1 inhibits global warming caused by the refrigeration apparatus 100.
The decompression valve 62 decompresses the second refrigerant R2 to obtain the second refrigerant R2 in a low-temperature gas state. The second refrigerant R2 in the low-temperature gas state passes through the second refrigerant flow path 63b. The second refrigerant R2 passing through the first refrigerant flow path 63a is cooled by the second refrigerant R2 passing through the second refrigerant flow path 63b to acquire a degree of subcooling. The second refrigerant R2 flowing out of the second refrigerant flow path 63b is sucked into a suction pipe of the second compressor 25.
The second refrigerant cycle C2 in this configuration includes the subcooling heat exchanger 63. This configuration is thus likely to secure subcooling in the utilization units 501 and 502.
Furthermore, the second refrigerant R2 in this configuration partially passes through the second refrigerant flow path 63b serving as a bypass route. Even in a case where the second connection piping 40 (the second liquid connection pipe 41 and the second gas connection pipe 42) in the second refrigerant cycle C2 has a large length, the second refrigerant R2 flowing in the second connection piping 40 is reduced in volume to achieve reduction in pressure loss of the second refrigerant R2 as well as secure subcooling.
The second refrigerant R2 flowing out of the second refrigerant flow path 63b may alternatively be intermediately injected, i.e., be injected directly to a compression chamber of the second compressor 25, instead of being sucked into the suction pipe of the second compressor 25.
The second refrigerant cycle C2 in this configuration includes the subcooling heat exchanger 63. This configuration is thus likely to secure subcooling in the utilization units 501 and 502.
This secures the degree of subcooling even in a case where the second refrigerant R2 has less circulation volume. In this case, the second refrigerant R2 flowing in the second connection piping 40 (the second liquid connection pipe 41 and the second gas connection pipe 42) can be reduced in pressure loss while the compressor 25 can be reduced in electric power consumption.
In this configuration, the compressor unit control units 291 and 292 are cooled by the cooling pipes 641 and 642, respectively. This achieves effective cooling of the compressor unit control units 291 and 292 that generate heat.
The heat source heat exchanger unit 10 according to the above embodiment is disposed outside the building B. The heat source heat exchanger unit 10 may alternatively be disposed inside the building B and be fluid connected to an outside of the building B. As exemplarily depicted in
The heat source heat exchanger unit 10 in this configuration is invisible from outside the building B. The refrigeration apparatus 100 thus does not affect quality in outer appearance of the building B.
The above embodiment employs two utilization units, namely, the utilization units 501 and 502. The number of the utilization units may alternatively be other than two. For example, the number of the utilization units may be one, three, or four.
The heat source heat exchanger 11 mounted to the heat source heat exchanger unit 10 according to the above embodiment is configured to exchange heat between the first refrigerant R1 and air. The heat source heat exchanger 11 may alternatively be configured to exchange heat between the first refrigerant R1 and water. The heat source heat exchanger 11 may still alternatively be configured to exchange heat between the first refrigerant R1 and brine. In this case, the heat source heat exchanger 11 is connected to the first refrigerant cycle C1 as well as to a cooling tower or the like.
The utilization heat exchanger 52 mounted to each of the utilization units 501 and 502 according to the above embodiment is configured to exchange heat between the second refrigerant R2 and air. The utilization heat exchanger 52 may alternatively be configured to exchange heat between the second refrigerant R2 and water. This configuration achieves provision of hot water to the user. The utilization heat exchanger 52 may still alternatively be configured to exchange heat between the second refrigerant R2 and brine. In this case, the utilization heat exchanger 52 is connected to the second refrigerant cycle C2 as well as to a heat radiator or the like. The heat radiator provides the user with heat energy carried by the brine.
The case 20a has airtightness. This inhibits a refrigerant leaking in the case 20a from reaching outside the case 20a.
The leakage detection sensor 61 is the pressure sensor 61b. When a refrigerant leaks in the case 20a having airtightness, refrigerant leakage can be detected in accordance with pressure change.
The case 20a includes the rupture disk 66. The rupture disk 66 is thus destroyed to release abnormally increased pressure in the case 20a.
The case 20a has airtightness. The compressor unit 20 thus has higher sound insulation. This is particularly useful when the compressor unit 20 is disposed inside the building B.
The case 20a has airtightness. The case 20a thus achieves a higher electromagnetic noise cutoff effect when the case 20a is made of a metal.
The above embodiment does not refer to cooling of the circuit board constituting the compressor unit control unit 29. The case 20a of the compressor unit 20 has airtightness, so that the case 20a is likely to contain heat generated by the circuit board. As in the modification example 1D, there may be provided the refrigerant jacket thermally connecting the circuit board and the cooling pipe.
The circuit board in this configuration is cooled to inhibit containment of heat in the case 20a.
The circuit board constituting the compressor unit control unit 29 according to the above embodiment is disposed inside the case 20a. The case 20a of the compressor unit 20 has airtightness, so that the case 20a is likely to contain heat generated by the circuit board. As in the modification example 1E, the circuit board may alternatively be disposed outside the case 20a.
This configuration can inhibit containment of heat in the case 20a.
Any one of the modification examples of the first embodiment may be applied to the second embodiment.
The embodiments of the present disclosure have been described above. Various modifications to modes and details should be available without departing from the object and the scope of the present disclosure recited in the claims.
This application is a Continuation of PCT International Application No. PCT/JP2019/034786, filed on Sep. 4, 2019, which is hereby expressly incorporated by reference into the present application.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | PCT/JP2019/034786 | Sep 2019 | WO |
Child | 17685622 | US |