Compressor with a capacity modulation system utilizing a re-expansion chamber

Information

  • Patent Grant
  • 6551069
  • Patent Number
    6,551,069
  • Date Filed
    Monday, June 11, 2001
    23 years ago
  • Date Issued
    Tuesday, April 22, 2003
    21 years ago
Abstract
A compressor with a capacity modulation system includes a compression chamber, a rotatable shaft within the compression chamber, and a roller mounted on the shaft in contact with a wall of the compression chamber. A suction channel is in fluid communication with the compression chamber for providing fluid at a suction pressure and a discharge channel is in fluid communication with the compression chamber for removing fluid at a discharge pressure. A re-expansion channel adjacent to the compression chamber has a first end forming a re-expansion port in the wall of the compression chamber. A re-expansion chamber is connected to the re-expansion channel. A valve disposed in the re-expansion channel is movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and re-expansion chamber.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a compressor with a capacity modulation system and, more particularly, to a rotary compressor with a capacity modulation system utilizing a re-expansion chamber.




2. Description of the Related Art




Capacity modulation of compressors is known in the art. In a capacity modulated compressor, the output is varied in proportion to the demand placed on it. In refrigeration systems and in heating, ventilation, and air conditioning (HVAC) systems with compressors, capacity modulation is used to reduce energy consumption and increase system reliability. These systems also use capacity modulated compressors to more precisely control environmental parameters in the conditioned space, such as temperature, humidity, air flow noise, and equipment noise.




A conventional technique for modulating the capacity of a compressor, in particular a rotary compressor, involves controlling the speed of the compressor motor using a variable speed inverter.




There are a number of problems associated with conventional capacity modulation systems. Variable speed inverters are expensive and unreliable. These inverters rely on complex electronics that are costly to produce and prone to failure. Further, due to the complexity of inverter-driven compressor systems, highly trained technicians are required to service them.




SUMMARY OF THE INVENTION




To overcome the drawbacks of the prior art and in accordance with the purpose of the invention, as embodied and broadly described herein, one aspect of the invention provides a rotary compressor including a compression chamber, a suction port for providing fluid at a suction pressure to the compression chamber, a roller within the compression chamber for compressing fluid in the compression chamber, and a discharge port for removing fluid at a discharge pressure from the compression chamber. The compressor further includes a re-expansion chamber and a re-expansion port positioned between the suction port and the discharge port. The re-expansion port provides a flow path between the compression chamber and the re-expansion chamber. A valve device associated with the re-expansion port allows or prevents fluid communication between the compression chamber and the re-expansion chamber.




In another aspect, the invention provides a rotary compressor, including a compression chamber, a rotatable shaft disposed within the compression chamber, and a roller disposed on the shaft in contact with a wall of the compression chamber. A partition contacts the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber. A suction channel is in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure and a discharge channel is in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure. The compressor further includes a re-expansion port in the wall of the compression chamber and a re-expansion chamber connected to the re-expansion port.




In a further aspect, the invention provides a rotary compressor with a capacity modulation system, the compressor including a substantially cylindrical compression chamber, a rotatable shaft disposed within the compression chamber, a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber, and a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber. A suction channel is in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure and a discharge channel is in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure. A re-expansion channel is adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber. A re-expansion chamber is connected to the re-expansion channel. The compressor further includes a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber.




In yet another aspect, the invention provides a method of modulating the capacity of a rotary or swing link compressor including a compression chamber and a rotary compressing member in the compression chamber. The method includes supplying fluid to the compression chamber through an inlet port, providing the compressor with a re-expansion chamber, and providing a flow path between the compression chamber and the re-expansion chamber. The flow path is positioned at a location spaced from the inlet port. The method further includes operating the compressor in a reduced capacity mode, including opening the flow path, compressing fluid in the compression chamber and the re-expansion chamber, withdrawing compressed fluid from the compression chamber through a discharge port, and allowing compressed fluid in the re-expansion chamber to return to the compression chamber. The method further includes supplying additional fluid to the compression chamber through the inlet port and operating the compressor in a full capacity mode, including closing the flow path, compressing the fluid in the compression chamber, and withdrawing the compressed fluid from the compression chamber through the discharge port.




Additional advantages of the invention will be set forth in part in the description that follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.




It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.











BRIEF DESCRIPTION OF THE DRAWINGS




The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings,





FIG. 1

is a sectional view of a compressor incorporating the capacity modulation system of the present invention.





FIG. 2

is a partial sectional view on line


2





2


of

FIG. 1

, showing one embodiment of the capacity modulation system of the present invention in a reduced capacity mode.





FIG. 3

is a partial sectional view on line


2





2


of

FIG. 1

, showing the same embodiment of the capacity modulation system of the present invention in a full capacity mode.





FIG. 4

is a partially schematic partial sectional view on line


2





2


of

FIG. 1

, showing another embodiment of the capacity modulation system of the present invention in a reduced capacity mode.





FIG. 5

is a partially schematic partial sectional view on line


2





2


of

FIG. 1

, showing the same embodiment of the capacity modulation system of the present invention in a full capacity mode.





FIG. 6

is a partially schematic partial sectional view on line


2





2


of

FIG. 1

, showing yet another embodiment of the capacity modulation system of the present invention in a reduced capacity mode.











DETAILED DESCRIPTION OF THE INVENTION




Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.




The capacity modulation system


10


of the present invention will be described with reference to a rotary or swing-link compressor


12


of the type used in HVAC and refrigeration systems. It is understood, however, that the capacity modulation system could be effectively applied in compressors operating in other environments as well. As shown in

FIG. 1

, the compressor


12


includes a housing


14


, a motor


16


, and a rotary compressor unit


18


. The motor


16


turns a shaft


20


, which operates the compressor unit


18


.




In operation, the compressor unit


18


draws fluid, such as refrigerant, into the housing


14


through an inlet


22


at suction pressure. In the compressor shown in

FIG. 1

, the inlet is proximate to the motor


16


, and the refrigerant cools the motor


16


as it flows to the compressor unit


18


. Alternatively, the inlet


22


can be positioned proximate to the compressor unit


18


in such a manner that the refrigerant does not flow past the motor


16


, but instead is applied directly to the compressor unit


18


.




The fluid then passes through the suction channel


24


and enters the compressor unit


18


, where it is compressed. The compressed fluid leaves the compressor unit


18


at discharge pressure through the discharge channel


26


, then passes out of the housing


14


through the outlet


28


.




The fluid is compressed within the compressor unit


18


in a substantially cylindrical compression chamber


30


shown in

FIGS. 2-5

. The rotatable shaft


20


is disposed within the compression chamber


30


. A cylindrical roller or piston


32


is eccentrically disposed on the shaft


20


within the compression chamber


30


such that it contacts a wall of the compression chamber


30


as the shaft


20


rotates. The roller


32


is free to rotate on an eccentric or crank


34


that is secured to or integral with the shaft


20


. The roller or piston


32


can be any of the types used in conventional rotary or swing link compressors.




In the rotary compressor shown in

FIGS. 2-5

, a partition, or vane


36


, is disposed between the wall of the compression chamber


30


and the roller


32


to define a low pressure portion


38


and a high pressure portion


40


within the compression chamber


30


. As the shaft


20


and the roller


32


rotate from the position shown in

FIG. 2

, the low pressure portion


38


increases in size as the high pressure portion


40


decreases in size. As a result, the fluid in the high pressure portion


40


is compressed and exits through the discharge port


44


.




The vane


36


must be kept in close contact with the roller


32


as the roller


32


moves along the circumference of the compression chamber


30


to insure that the fluid being compressed does not leak back to the low pressure portion


38


. The vane


36


can be spring biased towards the roller


32


, allowing the vane


36


to follow the roller


32


as it moves. Alternatively, the vane


36


can be integral with the roller


32


. Compressors having an integral vane and roller are known as “swing link” compressors.




The suction channel


24


, shown in

FIGS. 1-5

, is in fluid communication with the low pressure portion


38


to provide fluid to the compression chamber


30


at suction pressure. As shown in

FIGS. 2-5

, the suction channel


24


forms a suction inlet or port


42


in the wall of the compression chamber


30


adjacent to the vane


36


in the low pressure portion


38


.




The discharge channel


26


, shown in

FIGS. 1-5

, is in fluid communication with the high pressure portion


40


to remove fluid from the compression chamber


30


at discharge pressure. The discharge channel


26


forms a discharge outlet or port


44


in the wall of the compression chamber


30


adjacent to the vane


36


in the high pressure portion


40


, as shown in

FIGS. 2-5

.




Two embodiments of the capacity modulation system


10


of the present invention are shown in

FIGS. 2-5

. In both embodiments, a re-expansion chamber


50


is provided adjacent to the compression chamber


30


, with a re-expansion channel


46


providing a flow path between the compression chamber


30


and the re-expansion chamber


50


. The re-expansion channel


46


forms a re-expansion port


48


in the wall of the compression chamber.




The re-expansion chamber


50


can be arranged in locations proximate to the compression chamber


30


and is sized to provide a desired modulation of the compressor capacity, as explained in more detail below. By means of example only, the re-expansion chamber


50


can be machined as a recess in the cylinder block opposite the compression chamber


30


and connected with the compression chamber


30


by a drilled channel. The open recess can then be enclosed by a cap of the compressor, to provide a sealed re-expansion chamber


50


.




As shown in

FIGS. 2-5

, the re-expansion chamber


50


is connected with a portion of the re-expansion channel


46


. Further, a valve


52


is disposed in the re-expansion channel


46


. The valve


52


is movable between a first position, shown in

FIGS. 2 and 4

, and a second position, shown in

FIGS. 3 and 5

.




In the first position, the valve


52


allows fluid to flow between the compression chamber


30


and the re-expansion chamber


50


. As described below, the compressor


12


operates in a reduced capacity mode when the valve


52


is in the first position. In the second position, the valve


52


prevents fluid communication between the compression chamber


30


and the re-expansion chamber


50


. As described below, the compressor


12


operates in a full capacity mode when the valve


52


is in the second position. Thus, the valve


52


selectively allows or prevents fluid communication between the compression chamber


30


and the re-expansion chamber


50


.




In the embodiment of the capacity modulation system


10


shown in

FIGS. 2 and 3

, the valve


52


comprises a sliding element


54


biased to the first position by a coil spring


56


. The sliding element


54


has a forward surface


54




a


and a rear surface


54




b


. A discharge feed line


58


extends from the discharge channel


26


to the re-expansion channel


46


to expose the rear surface


54




b


of the sliding element


54


to fluid at discharge pressure.




When the compressor


12


is initially activated, it is in the reduced capacity mode shown in FIG.


2


. The compression cycle begins as fluid enters the low pressure portion


38


of the compression chamber


30


through the suction channel


24


in advance of the roller


32


.




As the roller


32


proceeds along the inner circumference of the compression chamber


30


, the fluid is compressed. Some of this compressed fluid flows through the re-expansion port


48


, along the re-expansion channel


46


, and into the re-expansion chamber


50


. When the roller


32


passes the re-expansion port


48


, the fluid in the re-expansion chamber


50


expands back to the low pressure portion


38


of the compression chamber


30


. Some of this fluid flows back through the suction port


42


into the suction channel


24


until the fluid is at or close to the suction pressure. The remaining fluid in the high pressure portion


40


is further compressed until it is discharged from the compression chamber


30


through the discharge port


44


.




Thus, in this mode, not all of the fluid that enters the compression chamber


30


exits through the discharge port


44


. A certain volume of fluid, which is dependent upon the volume of the re-expansion chamber


50


, is allowed to return to the compression chamber


30


. Because not all of the fluid exits the compressor


12


, this operational mode is referred to as the reduced capacity mode.




The degree of capacity reduction is determined by a variety of factors, including the volume of the re-expansion chamber


50


and the location of the re-expansion port


48


relative to the suction port


42


. Generally, increasing the volume of the re-expansion chamber


50


provides a greater reduction in the capacity of the compressor


12


. Similarly, locating the re-expansion port


48


farther from the suction port


42


along the roller's path also provides a greater reduction in capacity. Ultimately, the optimum volume of the re-expansion chamber


50


and location of the re-expansion port


42


for a given application can be determined by a combination of analytical calculations and empirical testing.




Referring again to

FIG. 2

, as the compressor


12


continues to operate, the discharge pressure slowly increases. The force of the fluid on the rear surface


54




b


of the sliding element


54


acts against the biasing force of the spring


56


. Eventually, the discharge pressure reaches a predetermined level and overcomes the spring force, causing the sliding element


54


to move to the second position, corresponding to the full capacity mode of the compressor


12


. The predetermined discharge pressure level can be varied by using a biasing means having a different spring constant. The valve


52


of this embodiment, therefore, operates in response to a parameter internal to the compressor


12


. Again, the design of the valve


52


and the selection of a spring


56


for a specific system can be determined through empirical testing.





FIG. 3

shows the compressor


12


of this embodiment in the full capacity mode. As shown, the forward surface


54




a


of the sliding element


54


is substantially flush with the wall of the compression chamber


30


. Here, as the roller


32


proceeds around the compression chamber


30


, all of the fluid in the low pressure section


38


is compressed until it is discharged through the discharge port


44


. Thus, in the full capacity mode, each compression stroke of the roller


32


produces a larger volume of high pressure fluid. In this embodiment, the rotary or swing link compressor will operate at the full capacity, in the same manner as conventional rotary and swing link compressors.




Although the valve


52


of this embodiment has been described as being a piston-type valve


52


biased with a coil spring


56


, it is noted that other equivalent valve members and biasing devices are considered within the scope of the invention. Examples of suitable biasing means include torsion springs, coil springs, and other springs and elastic elements.




In another embodiment, shown in

FIGS. 4 and 5

, the valve


52


comprises a valve element controlled to open or close in response to a control signal. For example, in

FIGS. 4 and 5

the valve includes a sliding element


60


engaged by a solenoid


62


. The sliding element


60


has a forward surface


60




a


and a rear surface


60




b


. The solenoid


62


is actuated to move the sliding element


60


in response to a control signal received from a control device


64


. The control device


64


generates the control signal based on input received from one or more sensors


66


located internal or external to the compressor


12


. The valve actuator has been described as a solenoid, but other equivalent actuators, including pneumatic and hydraulic actuators, are considered within the scope of the invention.




As shown in

FIGS. 4 and 5

, the internal sensors


66


can be located in the suction channel


24


and/or the discharge channel


26


. For example, the sensors


66


can be pressure sensors, and the control device


64


can cause the solenoid to move the valve


52


to the closed position when the discharge pressure or the pressure differential reaches a predetermined value. Other sensor locations internal to the compressor


12


are considered within the scope of the invention.




Sensors external to the compressor


12


can be located in an any suitable location to measure a desired parameter. One external sensor


66


is shown schematically in

FIGS. 4 and 5

.




Sensors can be used to measure all types of parameters internal and external to the compressor


12


. Examples of parameters internal to the compressor


12


are flow rate, fluid temperature, and fluid pressure. External parameters include air temperature, equipment temperature, humidity, and noise. Typical control devices used to generate control signals are thermostats, humidistats, and other equivalent devices. Other internal and external parameters and control devices are within the scope of the invention. The control device


64


receives input from the sensors


66


and, guided by internal software or control specifications, actuates the valve


52


to operate the compressor


12


in the full capacity mode or reduced capacity mode to provide optimum capacity at given sensed conditions.





FIG. 4

shows the compressor


12


of this embodiment in the reduced capacity mode. As described above, when the compressor


12


is operated in this mode, a portion of the fluid is compressed into the re-expansion chamber


50


during each compression cycle. When the roller


32


passes the re-expansion port


48


, the fluid in the re-expansion chamber


50


expands back to the low pressure section


38


of the compression chamber


30


. The remaining fluid in the high pressure section


40


is further compressed until it is discharged from the compression chamber


30


through the discharge port


44


.




The compressor


12


operates in the reduced capacity mode until an internal or external parameter is reached, according to the input from one or more sensors


66


. In response to the sensor input, the control device


64


generates a control signal to actuate the solenoid


62


. When the solenoid


62


is actuated, it moves the sliding element


60


from the first position to the second position, thereby putting the compressor


12


into the full capacity mode. The valve


52


of this embodiment, therefore, operates in response to a parameter internal or external to the compressor


12


.





FIG. 5

shows the compressor


12


of this embodiment in the full capacity mode. As shown, the forward surface


60




a


of the sliding element


60


is substantially flush with the wall of the compression chamber


30


. As the roller


32


proceeds around the compression chamber


30


, all of the fluid in the low pressure section


38


is compressed until it is discharged through the discharge port


44


. Thus, in the full capacity mode, each compression stroke of the roller


32


produces a larger volume of high pressure fluid.




The capacity modulation system


10


of this embodiment may also be utilized so that the compressor


12


begins operation in the full capacity mode and transitions to the reduced capacity mode in response to the measurement of an internal or external parameter.




In an alternative embodiment, the valve


52


can be manually controlled using a switch


68


connected to the control device


64


, as shown in

FIGS. 4 and 5

. With the switch


68


, a user can change the operational mode of the compressor


12


between the full capacity mode and the reduced capacity mode, as desired.




Although the valves


52


of the above-described embodiments have been described as comprising a sliding element


54


,


60


, a variety of other mechanisms can be applied according to the principles of the present invention. Examples of suitable valves include ball valves, gate valves, globe valves, butterfly valves, and check valves. These valves can be positioned along the re-expansion channel


46


between the compression chamber


30


and the re-expansion chamber


50


. Further, the valves can be designed to open and permit fluid flow between the chambers when the compressor


12


is to be operated in the reduced capacity mode, and to close and prevent, or significantly limit, flow when the compressor


12


is to be operated in the full capacity mode.




The embodiments discussed above provide a rotary or swing link compressor with a dual capacity. However, the principles of the invention can be applied to provide a compressor


12


having three or more differential capacities by providing more than one re-expansion chamber


50


.




In a further embodiment of the capacity modulation system


10


of the present invention shown in

FIG. 6

, two separate re-expansion chambers


150


,


250


and re-expansion channels


146


,


246


are provided to selectively communicate with the compression chamber


30


under desired conditions. In this embodiment, the general elements and valve systems described above are used for each re-expansion chamber


150


,


250


.




In operation, the control device


64


of this embodiment opens both valves


152


,


252


to allow flow between the compression chamber


30


and both re-expansion chambers


150


,


250


to operate the compressor at a maximum level of capacity reduction. Two intermediate levels of capacity reduction are achieved by selectively opening the first valve


152


and closing the second valve


252


, then closing the first valve


152


and opening the second valve


252


. When both valves


152


,


252


are closed, the compressor


12


operates at full capacity. The control device


64


can select the proper valve configuration to optimize the operation of the compressor


12


under a given set of conditions. Alternatively, as shown in

FIG. 6

, a switch


68


may be provided to allow manual control over the capacity of the compressor


12


. Compressors utilizing more than two re-expansion chambers are considered within the scope of the invention.




In a further embodiment, a portion of a single re-expansion chamber can be designed so that the volume exposed to the compressed fluid can be varied by valves or other means.




Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.



Claims
  • 1. A rotary compressor, comprising:a compression chamber; a suction port for providing fluid at a suction pressure to the compression chamber; a roller within the compression chamber for compressing fluid in the compression chamber; a discharge port for removing fluid at a discharge pressure from the compression chamber; a closed-ended re-expansion chamber; a re-expansion port positioned between the suction port and the discharge port, the re-expansion port providing a flow path between the compression chamber and the re-expansion chamber; and a valve device associated with the re-expansion port to allow or prevent fluid communication between the compression chamber and the re-expansion chamber.
  • 2. The rotary compressor of claim 1, wherein the valve device operates in response to a parameter internal to the compressor.
  • 3. The rotary compressor of claim 2, wherein the parameter is fluid pressure.
  • 4. The rotary compressor of claim 3, wherein the fluid pressure is the discharge pressure of the compressor.
  • 5. The rotary compressor of claim 3, wherein the fluid pressure is the suction pressure of the compressor.
  • 6. The rotary compressor of claim 1, wherein the valve device operates in response to a parameter external to the compressor.
  • 7. The rotary compressor of claim 6, wherein the parameter is temperature.
  • 8. The rotary compressor of claim 1, wherein the valve device comprises a movable element biased to a first position, in which the movable element allows fluid communication between the compression chamber and the re-expansion chamber.
  • 9. The rotary compressor of claim 8, further comprising:a flow channel between the discharge channel and a surface of the movable element, wherein fluid at the discharge pressure from the discharge channel applies a force on the surface of the movable element tending to move the movable element to a second position, in which the movable element prevents fluid communication between the compression chamber and the re-expansion chamber.
  • 10. The rotary compressor of claim 1, wherein the valve device is an electrically actuated valve.
  • 11. A rotary compressor, comprising:a compression chamber; a suction port for providing fluid at a suction pressure to the compression chamber; a roller within the compression chamber for compressing fluid in the compression chamber; a discharge port for removing fluid at a discharge pressure from the compression chamber; a re-expansion chamber; a re-expansion port positioned between the suction port and the discharge port, the re-expansion port providing a flow path between the compression chamber and the re-expansion chamber; a valve device associated with the re-expansion port to allow or prevent fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion chamber; a second re-expansion port positioned between the suction port and the discharge port, the second re-expansion port providing a flow path between the compression chamber and the second re-expansion chamber; and a valve device associated with the second re-expansion port to allow or prevent fluid communication between the compression chamber and the second re-expansion chamber.
  • 12. A rotary compressor, comprising:a compression chamber; a rotatable shaft disposed within the compression chamber; a roller disposed on the shaft in contact with a wall of the compression chamber; a partition contacting the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion port in the wall of the compression chamber; and a closed-ended re-expansion chamber connected to the re-expansion port.
  • 13. The rotary compressor of claim 12, further comprising:a valve adjacent to the re-expansion port movable between a first position allowing fluid communication between the compression chamber and the re-expansion chamber and a second position preventing fluid communication between the compression chamber and the re-expansion chamber.
  • 14. The rotary compressor of claim 13, wherein the valve is moved in response to a parameter internal to the compressor.
  • 15. The rotary compressor of claim 14, wherein the parameter is fluid pressure.
  • 16. The rotary compressor of claim 14, wherein the valve comprises a sliding element biased to the first position.
  • 17. The rotary compressor of claim 16, wherein the sliding element moves to the second position when exposed to a predetermined fluid pressure.
  • 18. The rotary compressor of claim 17, wherein the predetermined fluid pressure is a predetermined discharge pressure.
  • 19. The rotary compressor of claim 13, wherein the valve is moved in response to a parameter internal or external to the compressor.
  • 20. The rotary compressor of claim 19, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; and a control device to sense the parameter and generate the control signal.
  • 21. The rotary compressor of claim 20, wherein the parameter is fluid pressure.
  • 22. The rotary compressor of claim 21, wherein the fluid pressure is the discharge pressure of the compressor.
  • 23. The rotary compressor of claim 21, wherein the fluid pressure is the suction pressure of the compressor.
  • 24. The rotary compressor of claim 20, wherein the parameter is temperature.
  • 25. The rotary compressor of claim 20, wherein the control device is a thermostat.
  • 26. The rotary compressor of claim 13, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
  • 27. A rotary compressor, comprising:a compression chamber; a rotatable shaft disposed within the compression chamber; a roller disposed on the shaft in contact with a wall of the compression chamber; a partition contacting the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion port in the wall of the compression chamber; a re-expansion chamber connected to the re-expansion port; a valve adjacent to the re-expansion port movable between a first position allowing fluid communication between the compression chamber and the re-expansion chamber and a second position preventing fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion port in the wall of the compression chamber; a second re-expansion chamber connected to the second re-expansion port; and a valve adjacent to the second re-expansion port movable between a first position allowing fluid communication between the compression chamber and the second re-expansion chamber and a second position preventing fluid communication between the compression chamber and the second re-expansion chamber.
  • 28. A rotary compressor with a capacity modulation system, the compressor comprising:a substantially cylindrical compression chamber; a rotatable shaft disposed within the compression chamber; a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber; a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion channel adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber; a closed-ended re-expansion chamber connected to the re-expansion channel; and a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber.
  • 29. The rotary compressor of claim 28, wherein the valve comprises a sliding element biased to the first position.
  • 30. The rotary compressor of claim 29, wherein the sliding element moves to the second position in response to a parameter internal to the compressor.
  • 31. The rotary compressor of claim 30, wherein the parameter is the fluid discharge pressure of the compressor.
  • 32. The rotary compressor of claim 29, further comprising:a flow channel communicating the discharge channel with the re-expansion channel such that fluid at discharge pressure acts on a surface of the sliding element to move the sliding element to the second position.
  • 33. The rotary compressor of claim 28, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; and a control device to sense a parameter internal or external to the compressor and generate the control signal.
  • 34. The rotary compressor of claim 33, wherein the parameter is the fluid discharge pressure of the compressor.
  • 35. The rotary compressor of claim 33, wherein the parameter is the fluid suction pressure of the compressor.
  • 36. The rotary compressor of claim 33, wherein the parameter is temperature.
  • 37. The rotary compressor of claim 28, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
  • 38. A rotary compressor with a capacity modulation system, the compressor comprising:a substantially cylindrical compression chamber; a rotatable shaft disposed within the compression chamber; a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber; a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion channel adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber; a re-expansion chamber connected to the re-expansion channel; a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion channel adjacent to the compression chamber, the second re-expansion channel having an end forming a second re-expansion port in the wall of the compression chamber; a second re-expansion chamber connected to the second re-expansion channel; and a valve disposed in the second re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the second re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the second re-expansion chamber.
  • 39. A method of modulating the capacity of a rotary or swing link compressor including a compression chamber and a rotary compressing member in the compression chamber, the method comprising:supplying fluid to the compression chamber through an inlet port; providing the compressor with a re-expansion chamber; providing a flow path between the compression chamber and the re-expansion chamber, the flow path being positioned at a location spaced from the inlet port; operating the compressor in a reduced capacity mode, comprising: opening the flow path; compressing fluid in the compression chamber and the re-expansion chamber; withdrawing compressed fluid from the compression chamber through a discharge port; and allowing compressed fluid in the re-expansion chamber to return to the compression chamber through the re-expansion port; supplying additional fluid to the compression chamber through the inlet port; and operating the compressor in a full capacity mode, comprising: closing the flow path; compressing the fluid in the compression chamber; and withdrawing the compressed fluid from the compression chamber through the discharge port.
  • 40. The method of claim 39, wherein opening and closing the flow path are carried out using a valve.
  • 41. The method of claim 40, wherein the valve comprises a sliding element.
  • 42. The method of claim 41, wherein closing the flow path comprises exposing a surface of the sliding element to a fluid pressure.
  • 43. The method of claim 42, wherein the fluid pressure is the discharge pressure of the compressor.
  • 44. The method of claim 40, wherein the valve comprises:a movable valve element; and a solenoid to move the valve element in response to a control signal.
  • 45. The method of claim 44, further comprising:a control device to sense a parameter internal or external to the compressor and generate the control signal.
  • 46. The method of claim 45, wherein opening and closing the flow path comprise:sensing the parameter with the control device; generating a control signal with the control device; and actuating the solenoid in response to the control signal to move the valve element.
  • 47. The method of claim 46, wherein the parameter is the fluid discharge pressure of the compressor.
  • 48. The method of claim 46, wherein the parameter is the fluid suction pressure of the compressor.
  • 49. The method of claim 46, wherein the parameter is temperature.
  • 50. The method of claim 44, further comprising:a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
  • 51. The method of claim 39, further comprising:providing the compressor with a second re-expansion chamber; providing a flow path between the compression chamber and the second re-expansion chamber, the flow path being positioned at a second location spaced from the inlet port; supplying fluid to the compression chamber through the inlet port; and operating the compressor at a first intermediate capacity level, comprising: closing the flow path between the compression chamber and the re-expansion chamber; opening the flow path between the compression chamber and the second re-expansion chamber; compressing fluid in the compression chamber and the second re-expansion chamber; withdrawing compressed fluid from the compression chamber through the discharge port; and allowing compressed fluid in the second re-expansion chamber to return to the compression chamber.
  • 52. The method of claim 51, further comprising:supplying fluid to the compression chamber through the inlet port; and operating the compressor at a second intermediate capacity level, comprising: opening the flow path between the compression chamber and the re-expansion chamber; closing the flow path between the compression chamber and the second re-expansion chamber; compressing fluid in the compression chamber and the re-expansion chamber; withdrawing compressed fluid from the compression chamber through the discharge port; and allowing compressed fluid in the re-expansion chamber to return to the compression chamber.
US Referenced Citations (34)
Number Name Date Kind
2904973 Kosfeld Sep 1959 A
2991931 Galin Jul 1961 A
3023590 Playle Mar 1962 A
3031861 McCormack May 1962 A
3767328 Ladusaw Oct 1973 A
4065229 Black Dec 1977 A
4076461 Moody, Jr. et al. Feb 1978 A
4344297 Ueno et al. Aug 1982 A
4373352 Ladusaw Feb 1983 A
4389168 Yannascoli et al. Jun 1983 A
4410299 Shimoyama Oct 1983 A
4431388 Eber et al. Feb 1984 A
4480965 Ishizuka Nov 1984 A
4522038 Ozu Jun 1985 A
4558993 Hori et al. Dec 1985 A
4664608 Adams et al. May 1987 A
4685489 Yun et al. Aug 1987 A
4694660 Gannaway Sep 1987 A
4838740 Watanabe et al. Jun 1989 A
5049040 Diab et al. Sep 1991 A
5333999 Sakakura et al. Aug 1994 A
5385453 Fogt et al. Jan 1995 A
5518381 Matsunaga et al. May 1996 A
5551846 Taylor et al. Sep 1996 A
5591014 Wallis et al. Jan 1997 A
5611674 Bass et al. Mar 1997 A
5613841 Bass et al. Mar 1997 A
5641279 Yamamoto Jun 1997 A
5678985 Brooke et al. Oct 1997 A
5741120 Bass et al. Apr 1998 A
5823755 Wilson et al. Oct 1998 A
6042344 Lifson Mar 2000 A
6047556 Lifson Apr 2000 A
6079952 Harte et al. Jun 2000 A
Foreign Referenced Citations (1)
Number Date Country
362768 Nov 1922 DE