Information
-
Patent Grant
-
6551069
-
Patent Number
6,551,069
-
Date Filed
Monday, June 11, 200123 years ago
-
Date Issued
Tuesday, April 22, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Freay; Charles G.
- Gray; Michael K.
Agents
- Finnegan, Henderson, Farabow, Garrett & Dunner, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 417 53
- 417 310
- 417 283
- 412 299
-
International Classifications
-
Abstract
A compressor with a capacity modulation system includes a compression chamber, a rotatable shaft within the compression chamber, and a roller mounted on the shaft in contact with a wall of the compression chamber. A suction channel is in fluid communication with the compression chamber for providing fluid at a suction pressure and a discharge channel is in fluid communication with the compression chamber for removing fluid at a discharge pressure. A re-expansion channel adjacent to the compression chamber has a first end forming a re-expansion port in the wall of the compression chamber. A re-expansion chamber is connected to the re-expansion channel. A valve disposed in the re-expansion channel is movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and re-expansion chamber.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a compressor with a capacity modulation system and, more particularly, to a rotary compressor with a capacity modulation system utilizing a re-expansion chamber.
2. Description of the Related Art
Capacity modulation of compressors is known in the art. In a capacity modulated compressor, the output is varied in proportion to the demand placed on it. In refrigeration systems and in heating, ventilation, and air conditioning (HVAC) systems with compressors, capacity modulation is used to reduce energy consumption and increase system reliability. These systems also use capacity modulated compressors to more precisely control environmental parameters in the conditioned space, such as temperature, humidity, air flow noise, and equipment noise.
A conventional technique for modulating the capacity of a compressor, in particular a rotary compressor, involves controlling the speed of the compressor motor using a variable speed inverter.
There are a number of problems associated with conventional capacity modulation systems. Variable speed inverters are expensive and unreliable. These inverters rely on complex electronics that are costly to produce and prone to failure. Further, due to the complexity of inverter-driven compressor systems, highly trained technicians are required to service them.
SUMMARY OF THE INVENTION
To overcome the drawbacks of the prior art and in accordance with the purpose of the invention, as embodied and broadly described herein, one aspect of the invention provides a rotary compressor including a compression chamber, a suction port for providing fluid at a suction pressure to the compression chamber, a roller within the compression chamber for compressing fluid in the compression chamber, and a discharge port for removing fluid at a discharge pressure from the compression chamber. The compressor further includes a re-expansion chamber and a re-expansion port positioned between the suction port and the discharge port. The re-expansion port provides a flow path between the compression chamber and the re-expansion chamber. A valve device associated with the re-expansion port allows or prevents fluid communication between the compression chamber and the re-expansion chamber.
In another aspect, the invention provides a rotary compressor, including a compression chamber, a rotatable shaft disposed within the compression chamber, and a roller disposed on the shaft in contact with a wall of the compression chamber. A partition contacts the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber. A suction channel is in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure and a discharge channel is in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure. The compressor further includes a re-expansion port in the wall of the compression chamber and a re-expansion chamber connected to the re-expansion port.
In a further aspect, the invention provides a rotary compressor with a capacity modulation system, the compressor including a substantially cylindrical compression chamber, a rotatable shaft disposed within the compression chamber, a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber, and a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber. A suction channel is in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure and a discharge channel is in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure. A re-expansion channel is adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber. A re-expansion chamber is connected to the re-expansion channel. The compressor further includes a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber.
In yet another aspect, the invention provides a method of modulating the capacity of a rotary or swing link compressor including a compression chamber and a rotary compressing member in the compression chamber. The method includes supplying fluid to the compression chamber through an inlet port, providing the compressor with a re-expansion chamber, and providing a flow path between the compression chamber and the re-expansion chamber. The flow path is positioned at a location spaced from the inlet port. The method further includes operating the compressor in a reduced capacity mode, including opening the flow path, compressing fluid in the compression chamber and the re-expansion chamber, withdrawing compressed fluid from the compression chamber through a discharge port, and allowing compressed fluid in the re-expansion chamber to return to the compression chamber. The method further includes supplying additional fluid to the compression chamber through the inlet port and operating the compressor in a full capacity mode, including closing the flow path, compressing the fluid in the compression chamber, and withdrawing the compressed fluid from the compression chamber through the discharge port.
Additional advantages of the invention will be set forth in part in the description that follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings,
FIG. 1
is a sectional view of a compressor incorporating the capacity modulation system of the present invention.
FIG. 2
is a partial sectional view on line
2
—
2
of
FIG. 1
, showing one embodiment of the capacity modulation system of the present invention in a reduced capacity mode.
FIG. 3
is a partial sectional view on line
2
—
2
of
FIG. 1
, showing the same embodiment of the capacity modulation system of the present invention in a full capacity mode.
FIG. 4
is a partially schematic partial sectional view on line
2
—
2
of
FIG. 1
, showing another embodiment of the capacity modulation system of the present invention in a reduced capacity mode.
FIG. 5
is a partially schematic partial sectional view on line
2
—
2
of
FIG. 1
, showing the same embodiment of the capacity modulation system of the present invention in a full capacity mode.
FIG. 6
is a partially schematic partial sectional view on line
2
—
2
of
FIG. 1
, showing yet another embodiment of the capacity modulation system of the present invention in a reduced capacity mode.
DETAILED DESCRIPTION OF THE INVENTION
Reference will now be made in detail to the present embodiments of the invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
The capacity modulation system
10
of the present invention will be described with reference to a rotary or swing-link compressor
12
of the type used in HVAC and refrigeration systems. It is understood, however, that the capacity modulation system could be effectively applied in compressors operating in other environments as well. As shown in
FIG. 1
, the compressor
12
includes a housing
14
, a motor
16
, and a rotary compressor unit
18
. The motor
16
turns a shaft
20
, which operates the compressor unit
18
.
In operation, the compressor unit
18
draws fluid, such as refrigerant, into the housing
14
through an inlet
22
at suction pressure. In the compressor shown in
FIG. 1
, the inlet is proximate to the motor
16
, and the refrigerant cools the motor
16
as it flows to the compressor unit
18
. Alternatively, the inlet
22
can be positioned proximate to the compressor unit
18
in such a manner that the refrigerant does not flow past the motor
16
, but instead is applied directly to the compressor unit
18
.
The fluid then passes through the suction channel
24
and enters the compressor unit
18
, where it is compressed. The compressed fluid leaves the compressor unit
18
at discharge pressure through the discharge channel
26
, then passes out of the housing
14
through the outlet
28
.
The fluid is compressed within the compressor unit
18
in a substantially cylindrical compression chamber
30
shown in
FIGS. 2-5
. The rotatable shaft
20
is disposed within the compression chamber
30
. A cylindrical roller or piston
32
is eccentrically disposed on the shaft
20
within the compression chamber
30
such that it contacts a wall of the compression chamber
30
as the shaft
20
rotates. The roller
32
is free to rotate on an eccentric or crank
34
that is secured to or integral with the shaft
20
. The roller or piston
32
can be any of the types used in conventional rotary or swing link compressors.
In the rotary compressor shown in
FIGS. 2-5
, a partition, or vane
36
, is disposed between the wall of the compression chamber
30
and the roller
32
to define a low pressure portion
38
and a high pressure portion
40
within the compression chamber
30
. As the shaft
20
and the roller
32
rotate from the position shown in
FIG. 2
, the low pressure portion
38
increases in size as the high pressure portion
40
decreases in size. As a result, the fluid in the high pressure portion
40
is compressed and exits through the discharge port
44
.
The vane
36
must be kept in close contact with the roller
32
as the roller
32
moves along the circumference of the compression chamber
30
to insure that the fluid being compressed does not leak back to the low pressure portion
38
. The vane
36
can be spring biased towards the roller
32
, allowing the vane
36
to follow the roller
32
as it moves. Alternatively, the vane
36
can be integral with the roller
32
. Compressors having an integral vane and roller are known as “swing link” compressors.
The suction channel
24
, shown in
FIGS. 1-5
, is in fluid communication with the low pressure portion
38
to provide fluid to the compression chamber
30
at suction pressure. As shown in
FIGS. 2-5
, the suction channel
24
forms a suction inlet or port
42
in the wall of the compression chamber
30
adjacent to the vane
36
in the low pressure portion
38
.
The discharge channel
26
, shown in
FIGS. 1-5
, is in fluid communication with the high pressure portion
40
to remove fluid from the compression chamber
30
at discharge pressure. The discharge channel
26
forms a discharge outlet or port
44
in the wall of the compression chamber
30
adjacent to the vane
36
in the high pressure portion
40
, as shown in
FIGS. 2-5
.
Two embodiments of the capacity modulation system
10
of the present invention are shown in
FIGS. 2-5
. In both embodiments, a re-expansion chamber
50
is provided adjacent to the compression chamber
30
, with a re-expansion channel
46
providing a flow path between the compression chamber
30
and the re-expansion chamber
50
. The re-expansion channel
46
forms a re-expansion port
48
in the wall of the compression chamber.
The re-expansion chamber
50
can be arranged in locations proximate to the compression chamber
30
and is sized to provide a desired modulation of the compressor capacity, as explained in more detail below. By means of example only, the re-expansion chamber
50
can be machined as a recess in the cylinder block opposite the compression chamber
30
and connected with the compression chamber
30
by a drilled channel. The open recess can then be enclosed by a cap of the compressor, to provide a sealed re-expansion chamber
50
.
As shown in
FIGS. 2-5
, the re-expansion chamber
50
is connected with a portion of the re-expansion channel
46
. Further, a valve
52
is disposed in the re-expansion channel
46
. The valve
52
is movable between a first position, shown in
FIGS. 2 and 4
, and a second position, shown in
FIGS. 3 and 5
.
In the first position, the valve
52
allows fluid to flow between the compression chamber
30
and the re-expansion chamber
50
. As described below, the compressor
12
operates in a reduced capacity mode when the valve
52
is in the first position. In the second position, the valve
52
prevents fluid communication between the compression chamber
30
and the re-expansion chamber
50
. As described below, the compressor
12
operates in a full capacity mode when the valve
52
is in the second position. Thus, the valve
52
selectively allows or prevents fluid communication between the compression chamber
30
and the re-expansion chamber
50
.
In the embodiment of the capacity modulation system
10
shown in
FIGS. 2 and 3
, the valve
52
comprises a sliding element
54
biased to the first position by a coil spring
56
. The sliding element
54
has a forward surface
54
a
and a rear surface
54
b
. A discharge feed line
58
extends from the discharge channel
26
to the re-expansion channel
46
to expose the rear surface
54
b
of the sliding element
54
to fluid at discharge pressure.
When the compressor
12
is initially activated, it is in the reduced capacity mode shown in FIG.
2
. The compression cycle begins as fluid enters the low pressure portion
38
of the compression chamber
30
through the suction channel
24
in advance of the roller
32
.
As the roller
32
proceeds along the inner circumference of the compression chamber
30
, the fluid is compressed. Some of this compressed fluid flows through the re-expansion port
48
, along the re-expansion channel
46
, and into the re-expansion chamber
50
. When the roller
32
passes the re-expansion port
48
, the fluid in the re-expansion chamber
50
expands back to the low pressure portion
38
of the compression chamber
30
. Some of this fluid flows back through the suction port
42
into the suction channel
24
until the fluid is at or close to the suction pressure. The remaining fluid in the high pressure portion
40
is further compressed until it is discharged from the compression chamber
30
through the discharge port
44
.
Thus, in this mode, not all of the fluid that enters the compression chamber
30
exits through the discharge port
44
. A certain volume of fluid, which is dependent upon the volume of the re-expansion chamber
50
, is allowed to return to the compression chamber
30
. Because not all of the fluid exits the compressor
12
, this operational mode is referred to as the reduced capacity mode.
The degree of capacity reduction is determined by a variety of factors, including the volume of the re-expansion chamber
50
and the location of the re-expansion port
48
relative to the suction port
42
. Generally, increasing the volume of the re-expansion chamber
50
provides a greater reduction in the capacity of the compressor
12
. Similarly, locating the re-expansion port
48
farther from the suction port
42
along the roller's path also provides a greater reduction in capacity. Ultimately, the optimum volume of the re-expansion chamber
50
and location of the re-expansion port
42
for a given application can be determined by a combination of analytical calculations and empirical testing.
Referring again to
FIG. 2
, as the compressor
12
continues to operate, the discharge pressure slowly increases. The force of the fluid on the rear surface
54
b
of the sliding element
54
acts against the biasing force of the spring
56
. Eventually, the discharge pressure reaches a predetermined level and overcomes the spring force, causing the sliding element
54
to move to the second position, corresponding to the full capacity mode of the compressor
12
. The predetermined discharge pressure level can be varied by using a biasing means having a different spring constant. The valve
52
of this embodiment, therefore, operates in response to a parameter internal to the compressor
12
. Again, the design of the valve
52
and the selection of a spring
56
for a specific system can be determined through empirical testing.
FIG. 3
shows the compressor
12
of this embodiment in the full capacity mode. As shown, the forward surface
54
a
of the sliding element
54
is substantially flush with the wall of the compression chamber
30
. Here, as the roller
32
proceeds around the compression chamber
30
, all of the fluid in the low pressure section
38
is compressed until it is discharged through the discharge port
44
. Thus, in the full capacity mode, each compression stroke of the roller
32
produces a larger volume of high pressure fluid. In this embodiment, the rotary or swing link compressor will operate at the full capacity, in the same manner as conventional rotary and swing link compressors.
Although the valve
52
of this embodiment has been described as being a piston-type valve
52
biased with a coil spring
56
, it is noted that other equivalent valve members and biasing devices are considered within the scope of the invention. Examples of suitable biasing means include torsion springs, coil springs, and other springs and elastic elements.
In another embodiment, shown in
FIGS. 4 and 5
, the valve
52
comprises a valve element controlled to open or close in response to a control signal. For example, in
FIGS. 4 and 5
the valve includes a sliding element
60
engaged by a solenoid
62
. The sliding element
60
has a forward surface
60
a
and a rear surface
60
b
. The solenoid
62
is actuated to move the sliding element
60
in response to a control signal received from a control device
64
. The control device
64
generates the control signal based on input received from one or more sensors
66
located internal or external to the compressor
12
. The valve actuator has been described as a solenoid, but other equivalent actuators, including pneumatic and hydraulic actuators, are considered within the scope of the invention.
As shown in
FIGS. 4 and 5
, the internal sensors
66
can be located in the suction channel
24
and/or the discharge channel
26
. For example, the sensors
66
can be pressure sensors, and the control device
64
can cause the solenoid to move the valve
52
to the closed position when the discharge pressure or the pressure differential reaches a predetermined value. Other sensor locations internal to the compressor
12
are considered within the scope of the invention.
Sensors external to the compressor
12
can be located in an any suitable location to measure a desired parameter. One external sensor
66
is shown schematically in
FIGS. 4 and 5
.
Sensors can be used to measure all types of parameters internal and external to the compressor
12
. Examples of parameters internal to the compressor
12
are flow rate, fluid temperature, and fluid pressure. External parameters include air temperature, equipment temperature, humidity, and noise. Typical control devices used to generate control signals are thermostats, humidistats, and other equivalent devices. Other internal and external parameters and control devices are within the scope of the invention. The control device
64
receives input from the sensors
66
and, guided by internal software or control specifications, actuates the valve
52
to operate the compressor
12
in the full capacity mode or reduced capacity mode to provide optimum capacity at given sensed conditions.
FIG. 4
shows the compressor
12
of this embodiment in the reduced capacity mode. As described above, when the compressor
12
is operated in this mode, a portion of the fluid is compressed into the re-expansion chamber
50
during each compression cycle. When the roller
32
passes the re-expansion port
48
, the fluid in the re-expansion chamber
50
expands back to the low pressure section
38
of the compression chamber
30
. The remaining fluid in the high pressure section
40
is further compressed until it is discharged from the compression chamber
30
through the discharge port
44
.
The compressor
12
operates in the reduced capacity mode until an internal or external parameter is reached, according to the input from one or more sensors
66
. In response to the sensor input, the control device
64
generates a control signal to actuate the solenoid
62
. When the solenoid
62
is actuated, it moves the sliding element
60
from the first position to the second position, thereby putting the compressor
12
into the full capacity mode. The valve
52
of this embodiment, therefore, operates in response to a parameter internal or external to the compressor
12
.
FIG. 5
shows the compressor
12
of this embodiment in the full capacity mode. As shown, the forward surface
60
a
of the sliding element
60
is substantially flush with the wall of the compression chamber
30
. As the roller
32
proceeds around the compression chamber
30
, all of the fluid in the low pressure section
38
is compressed until it is discharged through the discharge port
44
. Thus, in the full capacity mode, each compression stroke of the roller
32
produces a larger volume of high pressure fluid.
The capacity modulation system
10
of this embodiment may also be utilized so that the compressor
12
begins operation in the full capacity mode and transitions to the reduced capacity mode in response to the measurement of an internal or external parameter.
In an alternative embodiment, the valve
52
can be manually controlled using a switch
68
connected to the control device
64
, as shown in
FIGS. 4 and 5
. With the switch
68
, a user can change the operational mode of the compressor
12
between the full capacity mode and the reduced capacity mode, as desired.
Although the valves
52
of the above-described embodiments have been described as comprising a sliding element
54
,
60
, a variety of other mechanisms can be applied according to the principles of the present invention. Examples of suitable valves include ball valves, gate valves, globe valves, butterfly valves, and check valves. These valves can be positioned along the re-expansion channel
46
between the compression chamber
30
and the re-expansion chamber
50
. Further, the valves can be designed to open and permit fluid flow between the chambers when the compressor
12
is to be operated in the reduced capacity mode, and to close and prevent, or significantly limit, flow when the compressor
12
is to be operated in the full capacity mode.
The embodiments discussed above provide a rotary or swing link compressor with a dual capacity. However, the principles of the invention can be applied to provide a compressor
12
having three or more differential capacities by providing more than one re-expansion chamber
50
.
In a further embodiment of the capacity modulation system
10
of the present invention shown in
FIG. 6
, two separate re-expansion chambers
150
,
250
and re-expansion channels
146
,
246
are provided to selectively communicate with the compression chamber
30
under desired conditions. In this embodiment, the general elements and valve systems described above are used for each re-expansion chamber
150
,
250
.
In operation, the control device
64
of this embodiment opens both valves
152
,
252
to allow flow between the compression chamber
30
and both re-expansion chambers
150
,
250
to operate the compressor at a maximum level of capacity reduction. Two intermediate levels of capacity reduction are achieved by selectively opening the first valve
152
and closing the second valve
252
, then closing the first valve
152
and opening the second valve
252
. When both valves
152
,
252
are closed, the compressor
12
operates at full capacity. The control device
64
can select the proper valve configuration to optimize the operation of the compressor
12
under a given set of conditions. Alternatively, as shown in
FIG. 6
, a switch
68
may be provided to allow manual control over the capacity of the compressor
12
. Compressors utilizing more than two re-expansion chambers are considered within the scope of the invention.
In a further embodiment, a portion of a single re-expansion chamber can be designed so that the volume exposed to the compressed fluid can be varied by valves or other means.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
Claims
- 1. A rotary compressor, comprising:a compression chamber; a suction port for providing fluid at a suction pressure to the compression chamber; a roller within the compression chamber for compressing fluid in the compression chamber; a discharge port for removing fluid at a discharge pressure from the compression chamber; a closed-ended re-expansion chamber; a re-expansion port positioned between the suction port and the discharge port, the re-expansion port providing a flow path between the compression chamber and the re-expansion chamber; and a valve device associated with the re-expansion port to allow or prevent fluid communication between the compression chamber and the re-expansion chamber.
- 2. The rotary compressor of claim 1, wherein the valve device operates in response to a parameter internal to the compressor.
- 3. The rotary compressor of claim 2, wherein the parameter is fluid pressure.
- 4. The rotary compressor of claim 3, wherein the fluid pressure is the discharge pressure of the compressor.
- 5. The rotary compressor of claim 3, wherein the fluid pressure is the suction pressure of the compressor.
- 6. The rotary compressor of claim 1, wherein the valve device operates in response to a parameter external to the compressor.
- 7. The rotary compressor of claim 6, wherein the parameter is temperature.
- 8. The rotary compressor of claim 1, wherein the valve device comprises a movable element biased to a first position, in which the movable element allows fluid communication between the compression chamber and the re-expansion chamber.
- 9. The rotary compressor of claim 8, further comprising:a flow channel between the discharge channel and a surface of the movable element, wherein fluid at the discharge pressure from the discharge channel applies a force on the surface of the movable element tending to move the movable element to a second position, in which the movable element prevents fluid communication between the compression chamber and the re-expansion chamber.
- 10. The rotary compressor of claim 1, wherein the valve device is an electrically actuated valve.
- 11. A rotary compressor, comprising:a compression chamber; a suction port for providing fluid at a suction pressure to the compression chamber; a roller within the compression chamber for compressing fluid in the compression chamber; a discharge port for removing fluid at a discharge pressure from the compression chamber; a re-expansion chamber; a re-expansion port positioned between the suction port and the discharge port, the re-expansion port providing a flow path between the compression chamber and the re-expansion chamber; a valve device associated with the re-expansion port to allow or prevent fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion chamber; a second re-expansion port positioned between the suction port and the discharge port, the second re-expansion port providing a flow path between the compression chamber and the second re-expansion chamber; and a valve device associated with the second re-expansion port to allow or prevent fluid communication between the compression chamber and the second re-expansion chamber.
- 12. A rotary compressor, comprising:a compression chamber; a rotatable shaft disposed within the compression chamber; a roller disposed on the shaft in contact with a wall of the compression chamber; a partition contacting the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion port in the wall of the compression chamber; and a closed-ended re-expansion chamber connected to the re-expansion port.
- 13. The rotary compressor of claim 12, further comprising:a valve adjacent to the re-expansion port movable between a first position allowing fluid communication between the compression chamber and the re-expansion chamber and a second position preventing fluid communication between the compression chamber and the re-expansion chamber.
- 14. The rotary compressor of claim 13, wherein the valve is moved in response to a parameter internal to the compressor.
- 15. The rotary compressor of claim 14, wherein the parameter is fluid pressure.
- 16. The rotary compressor of claim 14, wherein the valve comprises a sliding element biased to the first position.
- 17. The rotary compressor of claim 16, wherein the sliding element moves to the second position when exposed to a predetermined fluid pressure.
- 18. The rotary compressor of claim 17, wherein the predetermined fluid pressure is a predetermined discharge pressure.
- 19. The rotary compressor of claim 13, wherein the valve is moved in response to a parameter internal or external to the compressor.
- 20. The rotary compressor of claim 19, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; and a control device to sense the parameter and generate the control signal.
- 21. The rotary compressor of claim 20, wherein the parameter is fluid pressure.
- 22. The rotary compressor of claim 21, wherein the fluid pressure is the discharge pressure of the compressor.
- 23. The rotary compressor of claim 21, wherein the fluid pressure is the suction pressure of the compressor.
- 24. The rotary compressor of claim 20, wherein the parameter is temperature.
- 25. The rotary compressor of claim 20, wherein the control device is a thermostat.
- 26. The rotary compressor of claim 13, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
- 27. A rotary compressor, comprising:a compression chamber; a rotatable shaft disposed within the compression chamber; a roller disposed on the shaft in contact with a wall of the compression chamber; a partition contacting the wall of the compression chamber and the roller, the partition defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion port in the wall of the compression chamber; a re-expansion chamber connected to the re-expansion port; a valve adjacent to the re-expansion port movable between a first position allowing fluid communication between the compression chamber and the re-expansion chamber and a second position preventing fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion port in the wall of the compression chamber; a second re-expansion chamber connected to the second re-expansion port; and a valve adjacent to the second re-expansion port movable between a first position allowing fluid communication between the compression chamber and the second re-expansion chamber and a second position preventing fluid communication between the compression chamber and the second re-expansion chamber.
- 28. A rotary compressor with a capacity modulation system, the compressor comprising:a substantially cylindrical compression chamber; a rotatable shaft disposed within the compression chamber; a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber; a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion channel adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber; a closed-ended re-expansion chamber connected to the re-expansion channel; and a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber.
- 29. The rotary compressor of claim 28, wherein the valve comprises a sliding element biased to the first position.
- 30. The rotary compressor of claim 29, wherein the sliding element moves to the second position in response to a parameter internal to the compressor.
- 31. The rotary compressor of claim 30, wherein the parameter is the fluid discharge pressure of the compressor.
- 32. The rotary compressor of claim 29, further comprising:a flow channel communicating the discharge channel with the re-expansion channel such that fluid at discharge pressure acts on a surface of the sliding element to move the sliding element to the second position.
- 33. The rotary compressor of claim 28, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; and a control device to sense a parameter internal or external to the compressor and generate the control signal.
- 34. The rotary compressor of claim 33, wherein the parameter is the fluid discharge pressure of the compressor.
- 35. The rotary compressor of claim 33, wherein the parameter is the fluid suction pressure of the compressor.
- 36. The rotary compressor of claim 33, wherein the parameter is temperature.
- 37. The rotary compressor of claim 28, wherein the valve comprises:a sliding element; a solenoid to move the sliding element in response to a control signal; a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
- 38. A rotary compressor with a capacity modulation system, the compressor comprising:a substantially cylindrical compression chamber; a rotatable shaft disposed within the compression chamber; a roller eccentrically disposed on the shaft in contact with a wall of the compression chamber; a vane disposed between the wall of the compression chamber and the roller, the vane defining a low pressure portion and a high pressure portion within the compression chamber; a suction channel in fluid communication with the low pressure portion for providing fluid to the compression chamber at a suction pressure; a discharge channel in fluid communication with the high pressure portion for removing fluid from the compression chamber at a discharge pressure; a re-expansion channel adjacent to the compression chamber, the re-expansion channel having an end forming a re-expansion port in the wall of the compression chamber; a re-expansion chamber connected to the re-expansion channel; a valve disposed in the re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the re-expansion chamber; a second re-expansion channel adjacent to the compression chamber, the second re-expansion channel having an end forming a second re-expansion port in the wall of the compression chamber; a second re-expansion chamber connected to the second re-expansion channel; and a valve disposed in the second re-expansion channel movable between a first position, in which the valve allows fluid communication between the compression chamber and the second re-expansion chamber, and a second position, in which the valve prevents fluid communication between the compression chamber and the second re-expansion chamber.
- 39. A method of modulating the capacity of a rotary or swing link compressor including a compression chamber and a rotary compressing member in the compression chamber, the method comprising:supplying fluid to the compression chamber through an inlet port; providing the compressor with a re-expansion chamber; providing a flow path between the compression chamber and the re-expansion chamber, the flow path being positioned at a location spaced from the inlet port; operating the compressor in a reduced capacity mode, comprising: opening the flow path; compressing fluid in the compression chamber and the re-expansion chamber; withdrawing compressed fluid from the compression chamber through a discharge port; and allowing compressed fluid in the re-expansion chamber to return to the compression chamber through the re-expansion port; supplying additional fluid to the compression chamber through the inlet port; and operating the compressor in a full capacity mode, comprising: closing the flow path; compressing the fluid in the compression chamber; and withdrawing the compressed fluid from the compression chamber through the discharge port.
- 40. The method of claim 39, wherein opening and closing the flow path are carried out using a valve.
- 41. The method of claim 40, wherein the valve comprises a sliding element.
- 42. The method of claim 41, wherein closing the flow path comprises exposing a surface of the sliding element to a fluid pressure.
- 43. The method of claim 42, wherein the fluid pressure is the discharge pressure of the compressor.
- 44. The method of claim 40, wherein the valve comprises:a movable valve element; and a solenoid to move the valve element in response to a control signal.
- 45. The method of claim 44, further comprising:a control device to sense a parameter internal or external to the compressor and generate the control signal.
- 46. The method of claim 45, wherein opening and closing the flow path comprise:sensing the parameter with the control device; generating a control signal with the control device; and actuating the solenoid in response to the control signal to move the valve element.
- 47. The method of claim 46, wherein the parameter is the fluid discharge pressure of the compressor.
- 48. The method of claim 46, wherein the parameter is the fluid suction pressure of the compressor.
- 49. The method of claim 46, wherein the parameter is temperature.
- 50. The method of claim 44, further comprising:a control device; and a switch associated with the control device, wherein actuation of the switch causes the control device to generate the control signal.
- 51. The method of claim 39, further comprising:providing the compressor with a second re-expansion chamber; providing a flow path between the compression chamber and the second re-expansion chamber, the flow path being positioned at a second location spaced from the inlet port; supplying fluid to the compression chamber through the inlet port; and operating the compressor at a first intermediate capacity level, comprising: closing the flow path between the compression chamber and the re-expansion chamber; opening the flow path between the compression chamber and the second re-expansion chamber; compressing fluid in the compression chamber and the second re-expansion chamber; withdrawing compressed fluid from the compression chamber through the discharge port; and allowing compressed fluid in the second re-expansion chamber to return to the compression chamber.
- 52. The method of claim 51, further comprising:supplying fluid to the compression chamber through the inlet port; and operating the compressor at a second intermediate capacity level, comprising: opening the flow path between the compression chamber and the re-expansion chamber; closing the flow path between the compression chamber and the second re-expansion chamber; compressing fluid in the compression chamber and the re-expansion chamber; withdrawing compressed fluid from the compression chamber through the discharge port; and allowing compressed fluid in the re-expansion chamber to return to the compression chamber.
US Referenced Citations (34)
Foreign Referenced Citations (1)
Number |
Date |
Country |
362768 |
Nov 1922 |
DE |