The present invention relates to a scroll compressor.
In recent years, a sealed scroll compressor including a partition plate, a compressor unit and a motor unit has been known. In the sealed scroll compressor, a partition plate partitions an inside of a pressure container into a low-pressure chamber and a high-pressure chamber. The compressor unit includes a fixed scroll and an orbiting scroll provided in the low-pressure chamber which is partitioned by the partition plate. The motor unit revolves the orbiting scroll. In this type of the sealed scroll compressor, a boss of the fixed scroll is fitted in a securing hole of the partition plate. A sealed scroll compressor that discharges refrigerant compressed in the compressor unit through a discharge port of the fixed scroll to a high-pressure chamber partitioned by a partition plate is proposed (for example, see PTL 1).
In the scroll compressor represented by the sealed scroll compressor disclosed in PTL 1, the compressor unit is surrounded by a low-pressure space, so that the orbiting scroll and the fixed scroll are forced to separate from each other.
Hence, in many sealed scroll compressors, a tip seal is used to improve sealability of a compression chamber formed between the orbiting scroll and the fixed scroll.
Back pressure however is preferably applied to the orbiting scroll or the fixed scroll to perform an efficient operation. In the sealed scroll compressor disclosed in PTL 2 for example, a back pressure is applied to the fixed scroll to push the fixed scroll against the orbiting scroll. This allows eliminating a tip seal as well as improving sealability of the compression chamber.
Bolt 204 securing pillar member 205 to main bearing 203 however might become loose by vibration during an operation, which allows pillar member 205 to move in the axial direction as well as a horizontal direction. This disadvantageously causes a shift of fixed scroll 201, which deteriorates reliability of the scroll compressor.
PTL 1: Unexamined Japanese Patent Publication No. H11-182463
PTL 2: Japanese Patent No. 3068906
The present invention is directed to solve the aforementioned problem. An object of the present invention is to provide a scroll compressor in which a pillar member fitted in a through hole provided in the outer flange of a fixed scroll is secured to a main bearing, and an axial distance from an upper end portion of the pillar member to a partition plate is smaller than a press-fit depth of the pillar member in the main bearing.
The scroll compressor according to the present invention can restrict the movement, in the axial direction and the horizontal direction, of the pillar member fitted in the through hole provided in the outer flange of the fixed scroll. This stabilizes the behavior of the fixed scroll pushed by the back pressure against the orbiting scroll, thus improving performance and reliability.
A scroll compressor according to a first exemplary embodiment includes a partition plate that partitions an inside of a sealed container into a high-pressure space and a low-pressure space, a fixed scroll adjacent to the partition plate, an orbiting scroll that meshes with the fixed scroll to form a compression chamber, a rotation restrictor that prevents rotation of the orbiting scroll, and a main bearing that supports the orbiting scroll. The fixed scroll, the orbiting scroll, the rotation restrictor, and the main bearing are disposed in the low-pressure space. The fixed scroll and the orbiting scroll are disposed between the partition plate and the main bearing. The sealed scroll compressor further includes a bearing-side engagement portion provided in the main bearing, a scroll-side engagement portion provided in the fixed scroll, and a pillar member having a lower end portion secured in the bearing-side engagement portion and an upper end portion inserted in the scroll-side engagement portion. The axial distance from the upper end portion of the pillar member to the partition plate is smaller than a length by which the pillar member and the bearing-side engagement portion are coupled together.
According to the first exemplary embodiment, the shift of the pillar member in the axially upward direction, which may happen, is restricted by the partition plate as an upper limit. This stabilizes the behavior of the fixed scroll, thus improving performance and reliability.
A second exemplary embodiment of the present invention is particularly the scroll compressor according to the first exemplary embodiment in which the pillar member is securely press fit in the bearing-side engagement portion in a manner of interference fit whereas inserted in the scroll-side engagement portion in a manner of clearance fit.
A third exemplary embodiment of the present invention is particularly the scroll compressor according to the first or the second exemplary embodiment that further includes a welded pin press fit in the main bearing from a radially outer side, and the bearing-side engagement portion penetrates the main bearing in an axial direction and projects below the main bearing. The welded pin penetrates a penetration portion below an engaging region of the bearing-side engagement portion.
In the third exemplary embodiment, the main bearing is welded to the sealed container with a higher weld-strength and the shift of the pillar member in the axially downward direction, which may happen, is restricted by the welded pin as the lower limit. This stabilizes the behavior of the fixed scroll, thus improving performance and reliability.
An exemplary embodiment of the present invention will now be described below with reference to the drawings. Note that the present invention is not limited to the exemplary embodiment described below.
Refrigerant suction tube 13 for introducing refrigerant into low-pressure space 12 and refrigerant discharge tube 14 for discharging the compressed refrigerant from high-pressure space 11 are provided in sealed container 10. Oil reservoir 15 where lubricating oil is accumulated is provided in a bottom portion of low-pressure space 12.
Fixed scroll 30 and orbiting scroll 40 serving as a compressor mechanism are provided in low-pressure space 12. Fixed scroll 30 is adjacent to partition plate 20. Orbiting scroll 40 meshes with fixed scroll 30 to form compression chamber 50.
Main bearing 60 that supports orbiting scroll 40 is provided below fixed scroll 30 and orbiting scroll 40. Bearing 61 and boss house 62 are provided approximately in a center of main bearing 60. Bearing 61 rotatably supports rotation shaft 70. Bearing 61 and sub-bearing 16 support rotation shaft 70. Eccentric shaft 71 positioned to be eccentric from an axis of rotation shaft 70 is provided on the top end of rotation shaft 70.
Oil passage 72 through which the lubricating oil passes is provided inside rotation shaft 70. Suction port 73 for the lubricating oil is provided at a lower end portion of rotation shaft 70. Paddle 74 is provided above suction port 73. Oil passage 72 communicates with suction port 73 and paddle 74 and extends in an axial direction of rotation shaft 70. Oil passage 72 includes oil supply port 75 for supplying the lubricating oil to bearing 61, oil supply port 76 for supplying lubricating oil to sub-bearing 16, and oil supply port 77 for supplying lubricating oil to boss house 62.
Eccentric shaft 71 is inserted via swing bush 78 and revolve bearing 79 in boss 43 in a manner allowed to revolve.
Motor unit 80 is configured of stator 81 fixed to sealed container 10 and rotor 82 disposed in an inner side of stator 81.
Rotor 82 is fixed to rotation shaft 70. Balance weights 17a, 17b are attached to rotation shaft 70 respectively above and below rotor 82. Balance weight 17a and balance weight 17b are separately positioned by 180 degrees about the axis of rotation shaft 70. Centrifugal forces acting on balance weights 17a, 17b balance with a centrifugal force generated by the revolution of orbiting scroll 40. Balance weights 17a, 17b may be fixed to rotor 82.
Rotation restrictor 90 (oil dam ring) prevents orbiting scroll 40 from rotating. Orbiting scroll 40 is supported by fixed scroll 30 via rotation restrictor 90. In this manner, orbiting scroll 40 revolves with respect to fixed scroll 30 without rotating.
Pillar member 100 hinders rotation and radial movement of fixed scroll 30 but allows an axial movement of fixed scroll 30. Fixed scroll 30 is supported by main bearing 60 via pillar member 100 in a manner allowed to move in an axial direction between partition plate 20 and main bearing 60.
Fixed scroll 30, orbiting scroll 40, motor unit 80, rotation restrictor 90, and main bearing 60 are disposed in low-pressure space 12, and fixed scroll 30 and orbiting scroll 40 are disposed between partition plate 20 and main bearing 60.
Rotor 82 rotates together with rotation shaft 70 by driving motor unit 80. Eccentric shaft 71 causes revolving scroll 40 to revolve without rotating to compress the refrigerant in compression chamber 50.
The refrigerant is introduced from refrigerant suction tube 13 into low-pressure space 12. The refrigerant in a circumferentially outer region of orbiting scroll 40 in low-pressure space 12 is introduced into compression chamber 50. The refrigerant is compressed in compression chamber 50 and then passes through high-pressure space 11 to be discharged from refrigerant discharge tube 14.
Rotating rotation shaft 70 causes the lubricating oil accumulated in oil reservoir 15 to enter oil passage 72 from suction port 73 to be pumped up along paddle 74 in oil passage 72. The pumped-up lubricating oil is supplied to bearing 61, sub-bearing 16, and boss house 62 respectively from oil supply ports 75, 76, and 77. The lubricating oil pumped up to boss house 62 is guided along faces of main bearing 60 and orbiting scroll 40 sliding against each other and discharged through return passage 63 (see
Orbiting scroll 40 includes orbiting scroll plate 41 having a disk shape, orbiting scroll wrap 42 having a scroll shape and provided upright on orbiting scroll plate 41, and cylindrical boss 43 provided approximately in a center of a bottom face of orbiting scroll plate 41.
As illustrated in
Fixed scroll 30 includes fixed scroll plate 31 having a disk shape, fixed scroll wrap 32 having a scroll shape and provided upright on a bottom face of fixed scroll plate 31, circumferential wall 33 provided upright to surround a periphery of fixed scroll wrap 32, and flange 34.
First discharge port 35 is formed approximately in a center of fixed scroll plate 31. Fixed scroll plate 31 is provided with bypass port 36 and mid-pressure port 37. Bypass port 36 is located near first discharge port 35 in a high-pressure region where compression is almost completed. Mid-pressure port 37 is located in an intermediate pressure region where compression is still taking place. Suction inlet 38 for taking the refrigerant into compression chamber 50 is provided in circumferential wall 33 of fixed scroll 30. Second key groove 92 is provided in a portion of circumferential wall 33. Scroll-side engagement portion 101 in which a top end of pillar member 100 is inserted is provided in flange 34.
As illustrated in
A ring shaped recess is provided between circumferential wall 33 and boss 39 in the upper face of fixed scroll 30 to form intermediate pressure space 30M (see
Boss 39 is provided with bypass check valve 121 that can shut bypass port 36 and bypass check valve stopper 122. Bypass check valve 121 can be made compact in height by using a reed valve. A V-reed valve may be used as bypass check valve 121. This valve can shut bypass port 36 which communicates with compression chamber 50 in the outer wall side of orbiting scroll wrap 42, and bypass port 36 which communicates with compression chamber 50 in the inner wall side of orbiting scroll wrap 42.
Rotation restrictor (oil dam ring) 90 is provided with first key 93 and second key 94. First key 93 engages with first key groove 91 of orbiting scroll 40, and second key 94 engages with second key groove 92 of fixed scroll 30. Thus, orbiting scroll 40 can revolve with respect to fixed scroll 30 without rotating. As illustrated in
In the exemplary embodiment, high-pressure produced in discharge space 30H between partition plate 20 and fixed scroll 30 pushes fixed scroll 30 against orbiting scroll 40. In this manner, the gap between fixed scroll 30 and orbiting scroll 40 is eliminated, and thus a highly efficient operation can be performed.
In the exemplary embodiment, bypass port 36, besides first discharge port 35, provides communication between compression chamber 50 and discharge space 30H, and bypass check valve 121 is provided at bypass port 36. In this manner, a reverse flow from discharge space 30H can be prevented and at the same time, a flow can be introduced into discharge space 30H when the pressure reaches a predetermined value. This can achieve a highly efficient operation in a wide operating range.
Discharge check valve 131 has a larger thickness than bypass check valve 121. First discharge port 35 has a smaller volume than second discharge port 21. This reduces the pressure loss in refrigerant discharged from compression chamber 50. The loss in discharge pressure can be reduced by providing a taper at an inflow side of second discharge port 21.
The sealed scroll compressor according to the exemplary embodiment includes ring-shaped first seal 141 provided between partition plate 20 and fixed scroll 30 in an outer circumference of discharge space 30H. The sealed scroll compressor further includes ring-shaped second seal 142 provided between partition plate 20 and fixed scroll 30 in an outer circumference of first seal 141.
As a material of first seal 141 and second seal 142, for example, polytetrafluoroethylene, which is a fluorine resin, is suitable regarding sealing and assembly. Mixing a fibrous material in a fluorine resin improves reliability of sealing of first seal 141 and second seal 142.
First seal 141 and second seal 142 are clamped between plugging member 150 and partition plate 20. By using plugging member 150 made of aluminum, plugging member 150 is swaged against partition plate 20.
Intermediate pressure space 30M is formed between first seal 141 and second seal 142. The pressure in intermediate pressure space 30M communicating through mid-pressure port 37 with compression chamber 50 in the intermediate pressure region where compression is still taking place is lower than the pressure in discharge space 30H and higher than the pressure in low-pressure space 12.
In the exemplary embodiment, intermediate pressure space 30M is provided, besides high-pressure discharge space 30H, between partition plate 20 and fixed scroll 30, so that a force pushing fixed scroll 30 against orbiting scroll 40 is easy to adjust.
In the exemplary embodiment, first seal 141 and second seal 142 form discharge space 30H and intermediate pressure space 30M. Thus, leakage of refrigerant from the high pressure discharge space 30H to intermediate pressure space 30M and from intermediate pressure space 30M to low-pressure space 12 is reduced.
In the exemplary embodiment, first seal 141 and second seal 142 are clamped between plugging member 150 and partition plate 20. Thus, partition plate 20, first seal 141, second seal 142, and plugging member 150 previously assembled together are disposed in sealed container 10. This reduces the number of parts and makes assembling of the scroll compressor easy.
An outer circumference of first seal 141 is clamped between an inner circumferential upper face of ring member 151 and partition plate 20. An inner circumference of second seal 142 is clamped between an outer circumferential upper face of ring member 151 and partition plate 20.
Ring member 151 is attached to partition plate 20 with first seal 141 and second seal 142 clamped between ring member 151 and partition plate 20.
Plugging member 150 is attached to partition plate 20 by inserting projections 152 in holes 22 provided in partition plate 20 and then, with ring member 151 pushed against a bottom face of partition plate 20, swaging the end of each of projections 152.
With plugging member 150 attached to partition plate 20, the inner circumference of first seal 141 projects into the inner circumference of ring member 151, and the outer circumference of second seal 142 projects into the outer circumference of ring member 151.
By assembling partition plate 20, to which plugging member 150 is attached, in sealed container 10, the inner circumference of first seal 141 is pushed against the outer circumference of boss 39 of fixed scroll 30, and the outer circumference of second seal 142 is pushed against an inner circumference of circumferential wall 33 of fixed scroll 30.
In the exemplary embodiment, axial distance A from the upper end portion of pillar member 100 to partition plate 20 is smaller than engaging region B by which pillar member 100 and bearing-side engagement portion 102 are coupled together.
With such a configuration, the movement of pillar member 100 can be restricted by bearing-side engagement portion 102, which stabilizes the behavior of fixed scroll 30 pushed by the back pressure against orbiting scroll 40, thus improving performance. The shift of pillar member 100 in the axially upward direction, which may happen, is restricted by partition plate 20, preventing pillar member 100 to come out of bearing-side engagement portion 102, thus improving reliability.
The partition plate 20 includes an upper surface 20a and a lower surface 20b that faces the fixed scroll 30, with both the upper surface 20a and the lower surface 20b being bent toward the fixed scroll 30 side at a periphery of the upper surface 20a and the lower surface 20b. The tip of the periphery of the upper surface 20a and the lower surface 20b of the partition plate 20 is disposed above the upper end portion of the pillar member 100.
The bottom of bearing-side engagement portion 102 may be plugged or opened in the axial direction. The plugged bottom disallows pillar member 100, which may shift axially downward, to come out, thus improving reliability.
The exemplary embodiment includes bearing-side engagement portion 102 provided in main bearing 60 to penetrate in an axially downward direction and a welded pin penetrating into the penetration portion below engaging region B of bearing-side engagement portion 102.
Such a configuration strengthen the weld of main bearing 60 to sealed container 10 and improves reliability, and also improves accuracy of machining bearing-side engagement portion 102, thus reducing left over chips. This improves productivity. The shift of pillar member 100 in the axially downward direction, which may happen, is restricted by welded pin 64 to prevent pillar member 100 from coming out downward, thus improving reliability.
A member for restricting the axial movement of pillar member 100 is not limited to partition plate 20 used in the exemplary embodiment. Any member opposing pillar member 100 in the axial direction can be used as long as the distance from the upper end portion of pillar member 100 to the member located above pillar member 100 is smaller than a length by which pillar member 100 and bearing-side engagement portion 102 are coupled together.
The present invention is useful for a compressor for a refrigeration cycle device applicable to an electric product, such as a water heater, a hot water heater, and an air conditioner.
Number | Date | Country | Kind |
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2014-207911 | Oct 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/004665 | 9/14/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2016/056174 | 4/14/2016 | WO | A |
Number | Name | Date | Kind |
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5102316 | Caillat et al. | Apr 1992 | A |
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5551851 | Williams | Sep 1996 | A |
6139295 | Utter | Oct 2000 | A |
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20150152868 | Fu | Jun 2015 | A1 |
20160348676 | Ogata | Dec 2016 | A1 |
Number | Date | Country |
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7-027063 | Jan 1995 | JP |
7-158565 | Jun 1995 | JP |
11-182463 | Jul 1999 | JP |
3068906 | Jul 2000 | JP |
WO-2015162869 | Oct 2015 | WO |
Entry |
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International Search Report of PCT application No. PCT/JP2015/004665 dated Dec. 8, 2015, 3 pages. |
Number | Date | Country | |
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20170284393 A1 | Oct 2017 | US |