Patent Application
20140199201
The embodiments disclosed herein relate to apparatus for compressing or pumping fluids, and particular to such apparatus having one or more sliding end vanes for engaging a rotating cam.
Compressors and pumps are commonly used to transfer mechanical energy to fluids. Some of these compressors and pumps have rotary designs, which can provide efficient and continuous energy transfer. However, these rotary designs are often complicated and expensive to manufacture and maintain.
One example of a rotary compressor is described in U.S. Patent Application Publication No. 2003/0108438 (Kim et al.). The compressor includes a cylinder assembly having a compression space through which suction passages and discharge passages are connected. A slanted compression plate is installed in the compression space and divides the compression space into two parts. The slant plate is rotatably connected to a rotation driving unit. Vanes are located on both sides of the slant compression plate to separate each of the two partitioned compression spaces into a suction space and a compression space. As the compression plate rotates, the vanes slide along the compression plate so that the fluid enters the suction space while fluid in the compression space is compressed and discharged.
One problem with the compressor of Kim et al. is that it can be difficult to maintain seals around the suction space and compression space on each side of the compression plate. Furthermore, it can be difficult to perform maintenance on the vanes or the slanted compression plate in the event that either of them wears down or breaks.
In view of the above, there is a need of a new apparatus for compressing or pumping fluids.
According to some embodiments, there is an apparatus for compressing or pumping fluid. The apparatus comprises a housing having an interior chamber. The housing includes a first end wall on one side of the interior chamber. The first end wall has a fluid inlet and a fluid outlet. A rotating cam is rotatably mounted within the interior chamber. The rotating cam comprises a cam body having a first end located adjacent to the first end wall. The first end has a first sloped annular channel formed therein. The first sloped annular channel includes a ramp that is circumscribed by inner and outer circumferential sidewalls. The apparatus also comprises a first end vane slidably mounted within a slot in the first end wall so as to extend into the first sloped annular channel for sliding therein as the rotating cam rotates. The first end vane is biased towards the ramp so as to divide the sloped annular channel into an inlet chamber and an outlet chamber such that, as the rotating cam rotates, the inlet chamber expands and communicates with the fluid inlet for receiving the fluid, and the outlet chamber contracts and communicates with the fluid outlet for expelling the fluid.
The apparatus may further comprise a vane housing removably attached to the first end wall. The vane housing has a vane slot for slidably receiving the end vane therein. The apparatus may further comprise a biasing element within the vane housing for biasing the end vane against the ramp.
The first end vane may have a tapered tip, and the inner and outer circumferential sidewalls may be tapered inwardly towards the ramp corresponding to the tapered tip of the end vane.
The cam body may have a second sloped annular channel formed therein, and the apparatus may further comprise a second end vane slidably mounted to the housing and extending into the second sloped annular channel for sliding within the second sloped annular channel as the rotating cam rotates.
The second sloped annular channel may be formed on a second end of the cam body that is opposite to the first end, and the second end vane may be slidably mounted to a second end wall of the housing that is located opposite to the first end wall.
The second sloped annular channel may be formed on the first end of the cam body concentrically with the first sloped annular channel, and the second end vane may be slidably mounted to the first end wall of the housing.
The cam body may be a cylindrical block. The ramp may extend inwardly into the cylindrical block along a helical path. The helical path may start and finish at a raised portion.
The housing may include a cylindrical shell and the first end wall may be removably attached to the cylindrical shell.
The end vane may be configured to seal against the ramp and the inner and outer circumferential sidewalls.
The ramp may have a raised portion for maintaining contact with the first end wall as the rotating cam rotates, and the raised portion may cooperate with the first end vane to divide the first sloped annular channel into the inlet chamber and the outlet chamber.
According to some embodiments, there is an apparatus for compressing or pumping fluid. The apparatus comprises a housing having an interior chamber. The housing includes two end walls located on opposing sides of the interior chamber. Each end wall has a fluid inlet and a fluid outlet. A rotating cam is rotatably mounted within the interior chamber. The rotating cam comprises a cam body having two ends. Each end is located adjacent to one of the end walls and has at least one sloped annular channel formed therein. Each sloped annular channel includes a ramp that is circumscribed by inner and outer circumferential sidewalls. The apparatus also includes at least two end vanes. Each end vane is slidably mounted within a slot in one of the end walls so as to extend into a respective one of the sloped annular channels for sliding therein as the rotating cam rotates. Each end vane is biased towards the ramp so as to divide the respective sloped annular channel into an inlet chamber and an outlet chamber such that, as the rotating cam rotates, the inlet chamber expands and communicates with the fluid inlet for receiving the fluid, and the outlet chamber contracts and communicates with the fluid outlet for expelling the fluid.
The apparatus may further comprise at least two vane housings. Each vane housing may be removably attached to one of the end walls. The vane housing may have a vane slot for slidably receiving one of the end vanes therein.
Each end vane may have a tapered tip, and the inner and outer circumferential sidewalls of each respective sloped annular channel may be tapered inwardly towards the ramp corresponding to the tapered tip of the end vane.
Each end of the cam body may at least two sloped annular channels arranged concentrically therein, and wherein there are at least two end vanes slidably mounted to each of the end walls for extending into a respective one of the at least two sloped annular channels.
The cam body may be formed as a cylindrical block. The ramp of each sloped annular channel may extend inwardly into the cylindrical block along a helical path. The ramp of each sloped annular channel may have a raised portion for maintaining contact with the respective end wall as the rotating cam rotates, and the raised portion may cooperate with each respective end vane to divide the sloped annular channel into the inlet chamber and the outlet chamber.
Other aspects and features will become apparent, to those ordinarily skilled in the art, upon review of the following description of some exemplary embodiments.
The drawings included herewith are for illustrating various examples of the present specification. In the drawings:
Referring to
Referring now to
Each end wall 24 may be removably attached to the cylindrical shell 34, for example, using one or more removable fasteners 38 such as screws, bolts, locking clips, and the like. This allows access to the rotating cam 23 or end vanes 28, which can be beneficial when performing maintenance or repairs. In other examples, one of the end walls 24 may be affixed to the shell 34, or formed integrally therewith.
With reference to
The apparatus 10 may also include a manifold block 46 attached to each end wall 24. Each manifold block 46 may be formed with the fluid inlet and outlet 42 and 44 therein. In other examples, the inlet and outlet 42 and 44 may be formed directly on the end walls 24.
Each end wall 24 and manifold block 46 may also have a slot 25 for receiving the end vane 28 therethrough. The slot 25 is located between the inlet 42 and outlet 44.
Referring now to
With reference to
The ramp 50 has a raised portion 56 that maintains contact with the end wall 24 as the rotating cam 23 rotates. As shown, the raised portion 56 may have a generally trapezoidal shape with a flat top that maintains contact with the end wall 24. In operation, the raised portion 56 cooperates with the end vane 28 to divide the sloped annular channel 30 into the inlet chamber 30A and the outlet chamber 30B. Specifically, the inlet chamber 30A is defined between the raised portion 56 and a front-side 28A of the end vane 28, and the outlet chamber 30B is defined between a back-side 28B of the end vane 28 and the raised portion 56.
In the illustrated embodiment, the cam body 26 is formed as a solid block of material having a generally cylindrical shape corresponding to the interior chamber 22. Making the cam body 26 from a solid block of material enables the formation of the ramp 50 and sidewalls 52 and 54. Specifically, the ramp 50 extends into the cylindrical block, and the sidewalls 52 and 54 extend axially outwardly from the ramp 50 to the outer ends of the cam body 26.
As shown, the ramp 50 may extend into the cam body 26 along a generally helical path. This can provide gradual compression or pumping of the fluid within the outlet chamber 30B. The helical path generally starts and finishes at the raised portion 56. Moreover, the ramp 50 includes a sloped entry 58 that drops off at the beginning of the helical path. This sloped entry 58 can help guide the end vane 28 down to the bottom of the ramp 50 as the inlet chamber 30A begins to expand.
As shown, there may be seals 59 between the cam body 26 and the end wall 24. For example, the seals 59 may include 0-rings positioned on the ends 27 of the cam body 26 at locations radially outwardly from the sloped annular channels 30. This may help to seal fluid within the sloped annular channels 30. While not shown, there may also be seals located radially inwardly of the sloped annular channels 30 (e.g. around the shaft 48).
Referring again to
The end vanes 28 are also configured to reciprocate up and down along the rotational axis A as the end vanes 28 slide within the sloped annular channels 30. In order to allow this reciprocating movement, each end vane 28 may be received within a vane housing 60 that is attached to the end walls 24. Each vane housing 60 has a vane slot 62 for slidably receiving the end vane 28 therein. The vane slot 62 is generally aligned with the slot 25 in the end wall 24 and the manifold block 46. Furthermore, the combined length of the slot 25 and vane slot 62 is longer than the end vane 28. This extra length allows the end vane 28 to reciprocate along the rotational axis A as the end vane 28 slides within the sloped annular channel 30.
In some embodiments, the vane housing 60 may be removably attached to the end walls 24. For example, each vane housing 60 may be attached to a respective end wall 24 using one or more removable fasteners such as screws, bolts, locking clips, and the like. This can allow quick and easy replacement of the end vane 28 by detaching the vane housing 60 from the end wall 24, which can be particularly useful if the end vanes 28 wear down over time.
The end vanes 28 are generally biased toward the ramp 50. For example, the apparatus 10 may include a biasing element for biasing the end vane 28 into its respective sloped annular channel 30. For example, the vane housing 60 may include a port 64 for receiving a pressurized fluid that biases the end vane 28 against the ramp 50. The pressurized fluid may be supplied from a fluid pressure control system (not shown). In other examples, the biasing element may include another type of biasing element such as one or more springs (as with the embodiment shown in
Referring now to
As will be described below, the apparatus 10 generally operates in two cycles, namely, an intake cycle and a discharge cycle. With reference to
The discharge cycle begins on the next revolution of the rotating cam 23. Specifically, the fluid received within the inlet chamber 30A during the previous revolution is subsequently compressed or pumped during the next revolution. More specifically, as shown in
During regular operation, the intake cycle and discharge cycle occur generally contemporaneously or simultaneously with each other such that fluid is being discharged from the outlet chamber 30B while fluid is also being received in the inlet chamber 30A. This allows generally continuous operation of the apparatus 10.
Referring now to
One difference is that the housing 120 has a solid bottom 125 integrally formed with the cylindrical shell 134. Accordingly, there is only one removable end wall 124, with one end vane 128 mounted thereto.
With reference to
In some examples, the end vane 128 may be tapered at an angle 162 of less than about 90-degrees. More particularly, the taper angle 162 may be less than about 20-degrees, or more particularly still, less than about 10-degrees. In some examples, the taper angle 162 may be larger or smaller.
As shown in
Referring now to
Each concentric sloped annular channel 230 and 232 includes its own ramp 250A and 250B, respectively. Furthermore, the ramp 250A of the outer sloped annular channel 230 is circumscribed by a first set of inner and outer circumferential sidewalls 252A and 254A, and the ramp 250B of the inner sloped annular channel 232 is circumscribed by a second set of inner and outer circumferential sidewalls 252B and 254B. The circumferential sidewalls 252A, 254A, 252B and 254B separate the sloped annular channels 230 and 232 from each other. As shown in
Having two sloped annular channels on one or both ends of the cam body 226 allows multistage compression. For example, a fluid may be initially compressed within the outer annular channel 230, and then further compressed within the inner annular channel 232. In this case, a manifold block may be used to connect the outlet of the outer annular channel 230 to the inlet of the inner annular channel 232.
While the illustrated embodiment has two concentric sloped annular channels 230 and 232 on each end of the cam body 226, in other examples, there may be two or more concentric sloped annular channels on one or both ends of the cam body 226. As shown, the circumferential sidewalls of each sloped annular channel may be tapered and the end vanes may also have corresponding tapered profiles. Alternatively, the sidewalls and end vanes may be straight.
The rotating cam 223 and end vanes 228 and 229 may be used with a housing generally similar to one of the housings 20 and 120 described above, albeit with some modification to accommodate the second end vane 229 within the inner sloped annular channel 232. For example, there may be additional manifold blocks and vane housings removably attached to the end wall corresponding to each sloped annular channel and end vane therein. There may also be additional seals for separating or isolating one sloped annular channel from another.
Referring now to
As shown, the cam 323 also includes a circumferential gear 380 located on an outer circumferential surface of the cam body 326. As shown, a shaft 348 with a pinion gear 382 may be used to rotatably drive the cam gear. The rotating cam 323 may be used with a housing and end vanes generally similar to the embodiments described above, albeit with some modification to accommodate the gear 380 and pinion gear 382.
While the above description provides examples of one or more apparatus, methods, or systems, it will be appreciated that other apparatus, methods, or systems may be within the scope of the present description as interpreted by one of skill in the art.
