The present disclosure relates to a compressor.
In the related art, a technique for reducing noise generated from a compressor of an air conditioning device mounted on an automobile has been known. In order to reduce the noise generated from the compressor, there are a method of reducing a sound pressure level of noise reduction and a method of absorbing and insulating the generated noise. PTL 1 describes an electric compressor that compresses a refrigerant gas sucked from a gas-liquid separator and then discharges the refrigerant gas from a discharge pipe. A casing of the electric compressor and the gas-liquid separator are completely covered with a sound insulating cover made of a metal plate or a synthetic resin.
[PTL 1] Japanese Unexamined Patent Application Publication No. 8-61234
Incidentally, it is conceivable that the soundproof cover covering the compressor has a structure in which a plurality of parts (for example, a first part and a second part) are combined. In the case of the structure in which the plurality of parts are combined, if a gap is formed in a part where the first part and the second part face each other due to a manufacturing error or the like, sound may leak from the gap. Therefore, it is desirable that the first part and the second part are in close contact with each other at the parts facing each other. In addition, the compressor may include a connecting portion (for example, discharge pipe or the like) for connecting to an external device. In this case, the soundproof cover needs to have an opening through which the connecting portion is inserted. In a case where a gap formed between an edge of the opening and the connecting portion is large, sound may leak through the gap. Therefore, it is desirable that the opening is formed so that the gap formed between the opening and the connecting portion is small. As described above, it is desirable that the soundproof cover is formed with high accuracy at the part where the first part and the second part face each other and the part where the opening through which the connecting portion is inserted is formed. However, if there are many parts formed with high accuracy, a manufacturing step of the soundproof cover may be complicated.
The present disclosure has been made in view of such circumstances, and an objective thereof is to provide a compressor with which it is possible to simplify the manufacture of a soundproof cover.
In order to solve the above problems, a compressor of the present disclosure adopts the following means.
A compressor according to an aspect of the present disclosure is a compressor provided in an air conditioning device for an automobile, including a main body portion that includes a connecting portion for connecting to an external device and compresses a refrigerant, and a soundproof cover that includes a first part and a second part separate from the first part, has an internal space S formed inside the soundproof cover, and accommodates the main body portion in the internal space S, in which the soundproof cover includes an abutment part that separates the internal space S from an external space outside the soundproof cover by causing the first part and the second part to abut on each other, and a spaced-apart portion that forms an opening connecting the internal space S and the external space by separating the first part and the second part from each other, in a part where the first part and the second part face each other, and the connecting portion is inserted through the opening.
According to the present disclosure, it is possible to simplify the manufacture of the soundproof cover.
Hereinafter, an embodiment of the compressor 1 according to the present disclosure will be described with reference to the drawings.
Hereinafter, the first embodiment of the present disclosure will be described with reference to
The compressor 1 according to the present embodiment is a compressor 1 used in an air conditioning device mounted on an automobile (not illustrated). The compressor 1 is mounted on an installation surface provided on a vehicle body. As illustrated in
The main body portion 10 is provided with a compressor 1 for compressing the refrigerant (not illustrated), an electric motor for driving the compressor 1 (not illustrated), and a housing for accommodating the compressor 1 and the electric motor (not illustrated). In addition, as illustrated in
The intake port 11 is connected to an intake pipe (not illustrated) that guides the refrigerant vaporized by an evaporator (not illustrated) to the compressor 1. The intake port 11 is provided so as to protrude outward from an outer peripheral surface of the housing. In addition, the discharge port 12 is connected to a discharge pipe (not illustrated) that guides the refrigerant compressed by the compressor 1 to a condenser (not illustrated). The intake port 11 is provided so as to protrude outward from an outer peripheral surface of the housing.
The soundproof cover 20 is made of a porous material of open cells having a density of 0.19 g/cm3 or less. The porous material of open cells is made of, for example, a urethane foam material. A method of producing the porous material of open cells is not particularly limited, and for example, the porous material is produced by allowing the bubbles to communicate with each other by applying pressure to the porous material of closed cells.
As illustrated in
As illustrated in
As illustrated in
The second cover 40 is provided above the first cover 30. The second cover 40 includes integrally includes a upper surface part 41 that defines an upper end of the internal space S, an upper side surface part 42 that defines an upper portion of the side ends of the internal space S, and a plurality of upper fixing parts (cover fixing parts) 46 that protrude outward from a lower end of the upper side surface part 42. In addition, as illustrated in
The upper side surface part 42 bends and extends downward from substantially the entire outer peripheral portion of the upper surface part 41. The lower end surface 43 of the upper side surface part 42 is a division part. The lower end surface 43 of the lower side surface part 32 includes an upper abutment part 44 that abuts on the lower side surface part 32 of the first cover 30 and an upper spaced-apart portion 45 that is separated from the lower side surface part 32 of the first cover 30.
As illustrated in
As illustrated in
Each of the two spaced-apart portions 25 forms an opening. That is, the soundproof cover 20 includes two openings formed by the spaced-apart portion 25. A discharge port 12 is inserted through one opening (hereinafter, referred to as “first opening 26”). In other words, the discharge port 12 is accessible to the external space by the first opening 26. A slight gap is formed between an edge of the first opening 26 and an outer peripheral surface of the discharge port 12. That is, the soundproof cover 20 and the discharge port 12 are not in contact with each other.
In addition, a high-voltage socket 13 is inserted through one opening (hereinafter, referred to as “second opening 27”). The high-voltage socket 13 is accessible to the external space by the second opening 27. A slight gap is formed between an edge of the second opening 27 and the high-voltage socket 13. That is, the soundproof cover 20 and the high-voltage socket 13 are not in contact with each other.
The main body portion 10 of the compressor 1 and the vehicle body are fixed by a plurality of (three in the present embodiment) fixing bolts 16. Specifically, as illustrated in
As illustrated in
Next, a method of assembling the compressor 1 will be described.
First, in a state where the first cover 30 is disposed between the main body portion 10 and the installation surface of the vehicle body, the main body portion 10 is fixed to the vehicle body by the fixing bolt 16. At this time, since the fixing bolt 16 penetrates the first cover 30, the first cover 30 is fixed to the vehicle body and the main body portion 10. Next, the main body portion 10 is covered with the second cover 40. At this time, the upper abutment part 44 of the second cover 40 abuts on the lower abutment part 34 of the first cover 30. In a state where the lower abutment part 34 and the upper abutment part 44 abut on each other, the lower fixing part 36 and the upper fixing part 46 are fixed by the clip 28 or the like. As described above, the compressor 1 is assembled in this manner.
According to the present embodiment, the following action and effect are exhibited.
In the present embodiment, the soundproof cover 20 includes the first cover 30 and the second cover 40. In other words, the soundproof cover 20 is divided into the first cover 30 and the second cover 40. In the soundproof cover 20 divided into the first cover 30 and the second cover 40, if a gap is formed in a part (division part) where the first cover 30 and the second cover 40 face each other due to a manufacturing error or the like, sound may leak from the gap. Therefore, it is desirable that the first cover 30 and the second cover 40 are in close contact with each other at the part (division part) facing each other.
In addition, the soundproof cover 20 is formed with openings (first opening 26 and second opening 27) through which members connected to the external device of the discharge port 12 and the high-voltage socket 13 are inserted. In a case where the gap formed between the edge of each opening, the discharge port 12, and the high-voltage socket 13 is large, sound may leak from the gap. Therefore, it is desirable that the first opening 26 and the second opening 27 are formed so that the gap formed between the first opening 26, the second opening 27, and the connecting portion is small. On the other hand, since the compressed refrigerant circulates inside the discharge port 12, the temperature is high. Therefore, when the high temperature discharge port 12 and the soundproof cover 20 (edge of the first opening 26) come into contact with each other, various problems such as damage to the soundproof cover 20 due to the heat of the discharge port 12 may occur. In addition, since high-voltage electricity circulates through the high-voltage socket 13, the temperature is high. Therefore, when the high-temperature high-voltage socket 13 and the soundproof cover 20 (edge of the second opening 27) come into contact with each other, various problems such as damage to the soundproof cover 20 due to the heat of the high-voltage socket 13 and short circuit may occur. Therefore, the first opening 26 and the second opening 27 are required to be formed so as not to come into contact with the discharge port 12 and the high-voltage socket 13.
As described above, it is desirable that the soundproof cover 20 is formed with high accuracy at the part where the first cover 30 and the second cover 40 face each other and the part where the openings (first opening 26 and second opening 27) through which the discharge port 12 and the high-voltage socket 13 are inserted are formed.
For example, in a case where an opening through which the discharge port 12 and the high-voltage socket 13 are inserted is formed in the first cover 30 or the second cover 40 as in the third opening 29 (refer to
On the other hand, in the present embodiment, the first cover 30 and the second cover 40 are separated from each other to form openings (first opening 26 and second opening 27) through which the discharge port 12 and the high-voltage socket 13 are inserted. That is, the openings (first opening 26 and second opening 27) are formed in the part where the first cover 30 and the second cover 40 face each other. As a result, it is not necessary to form openings (first opening 26 and second opening 27) separately from the part where the first cover 30 and the second cover 40 face each other. Therefore, it is possible to reduce the number of parts formed with high accuracy. As a result, it is possible to simplify the manufacture of the soundproof cover 20.
In addition, in the present embodiment, the first cover 30 is disposed between the main body portion 10 and the vehicle body (fixing bracket 17), and the fixing bolt 16 for fixing the main body portion 10 to the vehicle body penetrates the first cover 30. As a result, by fixing the main body portion 10 to the vehicle body, the relative movement between the main body portion 10 and the first cover 30 is also regulated by the fixing bolt 16. Therefore, there is no need for a separate structure for fixing the first cover 30 and the main body portion 10. Therefore, the number of components of the compressor 1 can be reduced.
In addition, the first cover 30 is interposed between the main body portion 10 and the vehicle body (fixing bracket 17) located below the main body portion 10. As a result, since the first cover 30 is pressed against the vehicle body by the main body portion 10, the relative movement between the first cover 30 and the main body portion 10 is strongly regulated. Therefore, the first cover 30 can be made difficult to fall off from the main body portion 10. In addition, since the relative movement between the first cover 30 and the main body portion 10 is strongly regulated, the second cover 40 can be easily positioned with respect to the first cover 30. Therefore, the second cover 40 can be easily attached to the first cover 30.
In addition, in the present embodiment, the first cover 30 and the second cover 40 are fixed by the lower fixing part 36 and the upper fixing part 46 so that the soundproof cover 20 is regulated so as not to be separated from the main body portion 10. As a result, it is not necessary to directly fix the soundproof cover 20 to the main body portion 10. Therefore, the soundproof cover 20 can be regulated so as not to be separated from the main body portion 10 without providing a structure for fixing the soundproof cover 20 to the main body portion 10. Therefore, the soundproof cover 20 can be easily added to the existing main body portion 10.
In addition, in the present embodiment, the soundproof cover 20 is made of a porous material. When the sound generated in the main body portion 10 is transmitted to the soundproof cover 20, the air in the porous material vibrates. When the air in the porous material vibrates, the viscous resistance of the air causes friction between the porous material and the air. As a result, the sound energy input from the main body portion 10 is converted into thermal energy. As described above, the soundproof cover 20 can absorb the sound generated by the main body portion 10. Therefore, the soundproof cover 20 can reduce the noise generated in the main body portion 10.
In addition, under predetermined conditions, the porous material of open cells has a higher sound absorbing effect than the porous material of closed cells having the same density due to the increase in the viscous resistance of air. In the present embodiment, it is made of a porous material of open cells. Therefore, noise can be further reduced.
The predetermined conditions will be described in detail with reference to
In addition, in general, the higher the density of a porous material, the more difficult the porous material is to mold. In the present embodiment, since the density is 0.19 g/cm3 or less, the soundproof cover 20 can be easily molded. In addition, since the density is 0.19 g/cm3 or less, the weight of the soundproof cover 20 can be reduced.
The second cover 40 may be further divided into two parts. Specifically, the second cover 40 may include a first division cover 51 and a second division cover 52. That is, the soundproof cover 20 may be divided into three parts. As illustrated in
In present modification example, since the second cover 40 is further divided, each component constituting the cover can be miniaturized. Therefore, each component can be easily transported. In addition, the cover can be easily attached to the main body portion 10.
In addition, in present modification example, the third opening 29 is formed between the first division cover 51 and the second division cover 52. As a result, it is not necessary to form an opening through which the intake port 11 and the low-voltage socket 14 are inserted, separately from the part where the first division cover 51 and the second division cover 52 face each other. Therefore, it is possible to reduce the number of parts formed with high accuracy. As a result, it is possible to simplify the manufacture of the soundproof cover 20.
Next, a second embodiment of the present disclosure will be described with reference to
The soundproof cover 60 of the present embodiment is different from the first embodiment in that the first cover 61 and the second cover 62 are not fixed, and each of the first cover 61 and the second cover 62 is fixed to the main body portion 10. The same components as those in the first embodiment are designated by the same reference numerals, and detailed description thereof will be omitted.
As illustrated in
As illustrated in
For example, in a case where the first cover 61 and the second cover 62 are fixed by a fixing part or the like protruding outward from the housing as in the first embodiment, the outer shape of the soundproof cover 60 is increased by the part provided with the fixing part.
On the other hand, in the present embodiment, the soundproof cover 60 is directly fixed to the main body portion 10. As a result, it is not necessary to provide a fixing part or the like. Therefore, the outer shape of the soundproof cover 60 can be reduced as compared with the structure in which the fixing parts are provided on the first cover 61 and the second cover 62. Therefore, since the compressor 1 can be miniaturized, it is possible to prevent the compressor 1 from interfering with other components.
The present disclosure is not limited to the configuration of each of the above embodiments, may be changed or improved as appropriate without departing from the gist of the present disclosure, and the embodiment in which such changes or improvements are made are also included in the scope of rights of the present disclosure.
For example, in each of the above embodiments, an example in which the compression mechanism is driven by an electric motor has been described, but the present disclosure is not limited thereto. For example, the compression mechanism may be driven by the driving force of the traveling engine without providing the electric motor for driving the compression mechanism. In this case, the electric motor, the high-voltage socket 13, and the low-voltage socket 14 do not exist. Therefore, the division part passes only through the first opening 26 through which the discharge port 12 is inserted.
In addition, in each of the above embodiments, an example in which the soundproof cover 20 is made of the porous material of open cells has been described, but the present disclosure is not limited thereto. For example, the soundproof cover 20 may be made of a porous material of closed cells.
In addition, in each of the above embodiments, an example in which the soundproof cover 20 is divided into two or three has been described, but the present disclosure is not limited thereto. For example, the soundproof cover 20 may be divided into four or more.
The compressor 1 described in each of the above-described embodiments is grasped as follows, for example.
A compressor according to an aspect of the present disclosure is a compressor (1) provided in an air conditioning device for an automobile, including a main body portion (10) that includes a connecting portion (12, 13) connecting to an external device and compresses a refrigerant, and a soundproof cover (20) that includes a first part (30) and a second part (40) separate from the first part, has an internal space (S) formed inside the soundproof cover, and accommodates the main body portion in the internal space (S), in which the soundproof cover includes an abutment part (24) that separates the internal space from an external space outside the soundproof cover by abutting the first part and the second part, and a spaced-apart portion (25) that forms an opening (26) connecting the internal space and the external space by separating the first part and the second part, in a part where the first part and the second part face each other, and the connecting portion is inserted through the opening.
In the above configuration, the soundproof cover includes the first part and the second part. In other words, the soundproof cover is divided into the first part and the second part. In the soundproof cover divided into the first part and the second part, if a gap is formed in the part where the first part and the second part face each other due to a manufacturing error or the like, sound may leak from the gap. Therefore, it is desirable that the first part and the second part are in close contact with each other at the parts facing each other. In addition, the soundproof cover accommodating the main body portion including the connecting portion connected to the external device needs to form the opening through which the connecting portion is inserted. In a case where a gap formed between an edge of the opening and the connecting portion is large, sound may leak through the gap. Therefore, it is desirable that the opening is formed so that the gap formed between the opening and the connecting portion is small. As described above, it is desirable that the soundproof cover is formed with high accuracy at the part where the first part and the second part face each other and the part where the opening through which the connecting portion is inserted is formed.
For example, in a case where the opening through which the connecting portion is inserted is formed in the first part or the second part, it is necessary to form an opening separately from a part facing the first part and the second part. On the other hand, in the above configuration, the first part and the second part are separated from each other to form the opening through which the connecting portion is inserted. That is, the opening is formed in the part where the first part and the second part face each other. As a result, it is not necessary to form an opening separately from the part facing the first part and the second part. Therefore, it is possible to reduce the number of parts formed with high accuracy. As a result, it is possible to simplify the manufacture of the soundproof cover.
The main body portion includes a compression mechanism that compresses the refrigerant, the housing that accommodates the compression mechanism, and the like.
In addition, in the compressor according to an aspect of the present disclosure, the connecting portion includes a discharge port (12) that guides the refrigerant compressed by the main body portion to an outside.
In the above configuration, the discharge port is inserted through the opening. Since the compressed refrigerant circulates inside the discharge port, the temperature is high. Therefore, when the high temperature discharge port and the soundproof cover come into contact with each other, various problems such as damage to the soundproof cover due to the heat of the discharge port may occur. Therefore, there is a higher need to form the opening with high accuracy. In the above configuration, the first part and the second part are separated from each other to form the opening through which the connecting portion is inserted. Therefore, it is possible to reduce the number of parts formed with high accuracy. As a result, it is possible to simplify the manufacture of the soundproof cover.
In addition, in the compressor according to an aspect of the present disclosure, the connecting portion includes a high-voltage socket (13) that supplies electric power from the outside to the main body portion.
In the above configuration, a high-voltage socket is inserted through the opening. Since high-voltage electricity circulates through the high-voltage socket, the temperature is high. Therefore, when between the high-temperature high-voltage socket and the soundproof cover come into contact with each other, various problems such as damage to the soundproof cover due to the heat of the high-voltage socket and short circuit may occur. Therefore, there is a higher need to form the opening with high accuracy. In the above configuration, the first part and the second part are separated from each other to form the opening through which the connecting portion is inserted. Therefore, it is possible to reduce the number of parts formed with high accuracy. As a result, it is possible to simplify the manufacture of the soundproof cover.
In addition, in the compressor according to an aspect of the present disclosure, the compressor further includes a fixing member (16) that fixes the main body portion to a vehicle body, in which the first part is disposed between the main body portion and the vehicle body located below the main body portion, and the fixing member penetrates the first part.
In the above configuration, the first part is disposed between the main body portion and the vehicle body, and the fixing member that fixes the main body portion to the vehicle body penetrates the first part. As a result, by fixing the main body portion to the vehicle body, the relative movement between the main body portion and the first part is also regulated by the fixing member. Therefore, there is no need for a separate structure for fixing the first part and the main body portion. Therefore, the number of components can be reduced.
In addition, the first part is interposed between the main body portion and the vehicle body located below the main body portion. As a result, since the first part is pressed against the vehicle body side by the main body portion, the relative movement between the first part and the main body portion is strongly regulated. Therefore, the first part can be made difficult to fall off from the main body portion. In addition, since the relative movement between the first part and the main body portion is strongly regulated, the second part can be easily positioned with respect to the first part. Therefore, the second part can be easily attached to the first part.
In addition, in the compressor according to an aspect of the present disclosure, the soundproof cover is fixed to the main body portion.
For example, by fixing the first part and the second part with flange portions or the like provided on the first part and the second part, the relative movement between the soundproof cover and the main body portion may be regulated. In this case, the outer shape of the soundproof cover is increased by the part provided with the flange portion.
On the other hand, in the above configuration, the soundproof cover is directly fixed to the main body portion. As a result, it is not necessary to provide a flange portion or the like. Therefore, the outer shape of the soundproof cover can be reduced as compared with the structure in which the flange portions are provided in the first part and the second part. Therefore, since the compressor can be miniaturized, it is possible to prevent the compressor from interfering with other components.
In addition, in the compressor according to an aspect of the present disclosure, the soundproof cover includes cover fixing parts (36, 46) that fix the first part and the second part.
In the above configuration, the first part and the second part are fixed by the cover fixing part to regulate the soundproof cover so as not to be separated from the main body portion. As a result, it is not necessary to directly fix the soundproof cover to the main body portion. Therefore, the soundproof cover can be regulated so as not to be separated from the main body portion without providing a structure for fixing the soundproof cover to the main body portion. Therefore, the soundproof cover can be easily added to the existing main body portion.
In addition, in the compressor according to an aspect of the present disclosure, the soundproof cover is made of a porous material.
In the above configuration, the soundproof cover is made of the porous material. When the sound generated in the main body portion is transmitted to the soundproof cover, the air in the porous material vibrates. When the air in the porous material vibrates, the viscous resistance of the air causes friction between the porous material and the air. As a result, the sound energy input from the main body portion is converted into thermal energy. As described above, the soundproof cover can absorb the sound generated in the main body portion. Therefore, the soundproof cover can reduce the noise generated in the main body portion.
Examples of the porous material include urethane foam material and the like.
In addition, in the compressor according to an aspect of the present disclosure, the porous material has a material of open cells having a density of 0.19 g/cm3 or less.
Under predetermined conditions, the porous material of open cells has a higher sound absorbing effect than the porous material of closed cells having the same density due to the increase in the viscous resistance of air. In the above configuration, it is made of a porous material of open cells. Therefore, noise can be further reduced.
On the other hand, as the density of the porous material of open cells increases, the number of bubbles decreases, so that the sound absorbing effect decreases. In the above configuration, the density of the porous material of open cells is 0.19 g/cm3 or less, which is the density at which a predetermined sound absorbing effect can be obtained. As a result, a predetermined sound absorbing effect can be obtained. In addition, in general, the higher the density of a porous material, the more difficult the porous material is to mold. In the above configuration, since the density is 0.19 g/cm3 or less, the soundproof cover can be easily molded.
Number | Date | Country | Kind |
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2020-051199 | Mar 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/011404 | 3/19/2021 | WO |