The present application relates to a compressor, and in particular, to a screw compressor having an unloading device.
A screw compressor is a common component in a refrigeration unit. In the screw compressor, tooth space volumes of a pair of screw rotors mesh with each other, leading to changes in elementary volume composed of tooth-shaped space, thereby completing a process of gas suction, compression, and exhaust. The pair of screw rotors that are meshed with each other are arranged in parallel in a body of the screw compressor, wherein one end of the screw rotor is a suction end, which is communicated with a suction port of the body; and the other end is an exhaust end, which is communicated with an exhaust port of the body. As the screw rotor rotates, gas is sucked in from the suction end and exhausted from the exhaust end after being compressed.
It takes a certain amount of time for the screw compressor to run smoothly after being started; and during this process, the actual working condition of the screw compressor is quite different from the working condition during smooth operation. When the screw compressor is started, problems such as difficult startup, excessive starting torque, and motor overload are likely to occur; therefore, when the compressor is designed, a method of reducing the load during startup needs to be found.
The present application provides a compressor comprising: a housing provided with a rotor accommodating cavity and an exhaust cavity; a pair of screw rotors at least partially located in the rotor accommodating cavity, a compression accommodating cavity being formed between teeth of the pair of screw rotors and the housing, and the pair of screw rotors having a suction end and an exhaust end, wherein the housing further comprises an unloading channel and a connecting channel, the unloading channel is provided with an unloading channel inlet and an unloading channel outlet, the unloading channel inlet can be communicated with the compression accommodating cavity through the connecting channel, and the unloading channel outlet is communicated with a suction side of the compressor; and an unloading device configured to controllably open or close the connecting channel, such that the compression accommodating cavity can be controllably communicated with or disconnected from the connecting channel.
In the compressor described above, the unloading device is configured that: when the compressor is started, the unloading device opens the connecting channel, thereby opening the inlet of the unloading channel, such that the compression accommodating cavity is communicated with a suction side of the compressor.
In the compressor described above, the housing further comprises an unloading device accommodating cavity and a cover, a proximal end of the unloading device accommodating cavity forms the connecting channel, and a distal end of the unloading device accommodating cavity is closed by the cover.
In the compressor described above, the unloading device accommodating cavity has an unloading device accommodating cavity opening, and an area of the unloading device accommodating cavity opening is larger than an area of the inlet of the unloading channel.
In the compressor described above, the exhaust end of the pair of screw rotors has an exhaust end surface, the unloading device accommodating cavity opening, the inlet of the unloading channel, and the exhaust end surface are on the same plane, and the unloading device accommodating cavity opening can simultaneously overlap at least a part of the inlet of the unloading channel and at least a part of the exhaust end surface.
In the compressor described above, the unloading device comprises a piston movable in the unloading device accommodating cavity and an elastic device capable of providing an elastic force, wherein the unloading device is configured that: when the pressure on the piston is less than the elastic force of the elastic device, the piston can move away from the inlet of the unloading channel, thereby opening the connecting channel; and when the pressure on the piston is greater than the elastic force of the elastic device, the piston can close the inlet of the unloading channel, thereby closing the connecting channel, wherein the pressure is provided by gas exhaust pressure of the compressor.
In the compressor described above, the piston has a head and a body, wherein a diameter of the head is greater than a diameter of the body; the unloading device accommodating cavity has a first section and a second section, wherein a diameter of the second section is smaller than a diameter of the first section, the first section is close to the cover, and the head is accommodated in the first section and forms a seal with an inner wall of the first section; and one end of the elastic device abuts against a step surface formed by the first section and the second section, and the other end abuts against the head of the piston, wherein the elastic device provides an elastic force, such that the piston can be away from the inlet of the unloading channel, thereby opening or closing the connecting channel, and the head of the piston can be subjected to a pressure, such that the piston moves towards the inlet of the unloading channel to close the connecting channel.
In the compressor described above, the unloading device accommodating cavity is communicated with the exhaust cavity of the compressor through a connecting passage, and a throttling element is disposed on the connecting passage.
In the compressor described above, a buffer device is disposed on the connecting passage, and the buffer device is arranged between the unloading device accommodating cavity and the throttling element.
In the compressor described above, the cover is provided with a cover channel, and the cover channel forms the throttling element.
In the compressor described above, the throttling element and the buffer device are disposed in the housing.
In the compressor described above, the housing has a housing fitting surface disposed facing the exhaust end surface of the exhaust end of the pair of screw rotors, an exhaust port is disposed on the housing fitting surface, and in a radial direction, there is a distance between the unloading device accommodating cavity opening and the exhaust port.
The compressor in the present application has an unloading device, which can reduce the load of the compression upon startup of the compressor, and restore the load when the compressor runs smoothly. The unloading device in the present application can be adjusted according to a working state of the compressor.
Various embodiments of the present application will be described below with reference to the accompanying drawings that constitute a part of the specification. It should be understood that although terms such as “front (),” “rear,” “up,” “down,” “left,” “right,” “inside,” “outside,” “top,” “bottom,” “front (
),” “back,” “proximal,” “distal,” “horizontal,” and “longitudinal” that represent directions are used in the present application to describe various example structural parts and elements of the present application, these terms used herein are determined based on example orientations shown in the accompanying drawings and for ease of illustration only. Since embodiments disclosed in the present application may be disposed in different directions, these terms that represent directions are for illustration only and should not be regarded as limiting.
The rotor seat 131 has a rotor accommodating cavity 105 for accommodating the pair of screw rotors 110. The rotor seat 131 has an exhaust cavity 180, and the exhaust cavity 180 is communicated with an exhaust port 181 of the compressor.
The pair of screw rotors 110 comprise a male rotor 121 and a female rotor 122 that are meshed with each other, and the male rotor 121 and the female rotor 122 can be driven to rotate. The pair of screw rotors 110 comprise a tooth portion 160 and shaft portions 161 and 162 that are connected to two ends of the tooth portion 160, respectively. At the tooth portion 160 of the pair of screw rotors 110, the male rotor 121 has a plurality of spiral teeth, and grooves are formed between adjacent teeth; and the female rotor 122 also has a plurality of spiral teeth, and grooves are also formed between adjacent teeth. The teeth and the corresponding grooves of the male rotor 121 and the female rotor 122 form an intermeshing structure, and form a compression accommodating cavity together with the housing 101 (refer to
In a direction of the axis of the pair of screw rotors 110, the tooth portion 160 of the pair of screw rotors 110 has a suction end 112 and an exhaust end 113. Gas is sucked into the compression accommodating cavity 150 at the suction end 112, and gradually moves towards the exhaust end 113 as the pair of screw rotors 110 rotate. At the same time, the volume of the compression accommodating cavity 150 gradually decreases as the pair of screw rotors 110 rotate, and the gas in the compression accommodating cavity 150 is gradually compressed. The compressed gas enters the exhaust cavity 180 of the compressor from the exhaust end 113, and then is exhausted from the exhaust port 181 of the compressor. The exhaust end 113 has an exhaust end surface 118.
The unloading channel 208 extends in a direction from the front end 211 to the rear end of the rotor seat and is arranged side by side with the compression accommodating cavity 150. The unloading channel 208 is separated from the rotor accommodating cavity 105 by a partition wall 285. The unloading channel 208 has an unloading channel inlet 216 and an unloading channel outlet 217. The unloading channel inlet 216 is located on the rear end surface 207 and is disposed spaced from the rotor accommodating cavity opening 215. The unloading channel outlet 217 is close to the suction end 112 of the pair of screw rotors and is communicated with the rotor accommodating cavity 105. The unloading channel outlet 217 is disposed to be communicated with the suction side of the compressor. The unloading channel 208 is used to communicate the unloading channel inlet 216 located on the rear end surface 207 with the suction side of the compressor.
In another embodiment of the present application, the unloading channel 208 may extend in another direction within the rotor seat 131, and an inner cavity of the unloading channel 208 may have two or more sections with different shapes.
As shown in
The exhaust seat 132 has rotor shaft accommodating cavities 361 and 362, an exhaust cavity 180, and unloading device accommodating cavities 310 and 320.
The rotor shaft accommodating cavities 361 and 362 are used to accommodate a shaft of the screw rotor 110, and the rotor shaft accommodating cavities 361 and 362 form rotor shaft openings 371 and 372 on the housing fitting surface 341. The exhaust cavity 180 forms an exhaust cavity opening 366 on the housing fitting surface 341. The unloading device accommodating cavities 310 and 320 form unloading device accommodating cavity openings 367 and 368 on the housing fitting surface 341. There is a distance between the exhaust cavity opening 366 and the unloading device accommodating cavity openings 367 and 368.
There is a rotor projection area 382 on the housing fitting surface 341, wherein the rotor projection area 382 is a projection area formed on the housing fitting surface 341 in the axial direction during rotation of the pair of screw rotors 110. The rotor projection area 382 is approximately of an “8” shape and is disposed around the rotor shaft openings 371 and 372.
During rotation of the pair of screw rotors 110, a range swept by the exhaust end surface 118 on the housing fitting surface 341 is within a range defined by the rotor projection area 382. The rotor projection area 382 has a sealing area 326, a first opening area 328, and second opening areas 338 and 339. An overlapping portion of the exhaust cavity opening 366 with the rotor projection area 382 forms the first opening area 328, overlapping portions of the unloading device accommodating cavity openings 367 and 368 with the rotor projection area 382 form the second opening areas 338 and 339, and the remaining portion forms the sealing area 326. The second opening areas 338 and 339 are located, relative to the first opening area 328, downstream of the rotation direction of the corresponding screw rotor, respectively. In other words, during rotation, the screw rotor first passes through the second opening areas 338 and 339, and then reaches the first opening area 328.
The compression accommodating cavity 150 forms an end of the compression accommodating cavity 150 on a plane on which the exhaust end surface 118 of the pair of screw rotors is located. The sealing area 326 can seal the end of the compression accommodating cavity 150, such that the compression accommodating cavity 150 can form a sealed space. During rotation of the pair of screw rotors 110, when the end of the compression accommodating cavity 150 is aligned with the sealing area 326, the compression accommodating cavity 150 is disconnected from the exhaust cavity 180, and refrigerant gas in the compression accommodating cavity 150 can be compressed; when the end of the compression accommodating cavity 150 is aligned or partially aligned with the first opening area 328, the compression accommodating cavity 150 is communicated with the exhaust cavity 180, and the gas in the compression accommodating cavity 150 can be exhausted; and when the end of the compression accommodating cavity 150 is aligned or partially aligned with the second opening areas 338 and 339, the compression accommodating cavity 150 is selectively communicated with or disconnected from the unloading channel. A selective communicating relationship between the compression accommodating cavity 150 and the unloading channel will be described in detail below.
The exhaust seat 132 further comprises covers 315 and 316 for covering distal ends of the unloading device accommodating cavities 310 and 320, respectively. The unloading device accommodating cavities 310 and 320 have similar structures but different positions, and the unloading device accommodating cavity 310 is used as an example to introduce the structure thereof below.
As shown in
The unloading device accommodating cavity 310 has a connecting channel 308, wherein the connecting channel 308 is formed by a part of the first section 321 of the unloading device accommodating cavity 310 close to the unloading device accommodating cavity opening 367. That is, the connecting channel 308 is a portion of the first section 321.
The cover 315 is provided with a cover channel 380, wherein an extension direction of the cover channel 380 is substantially the same as an extension direction of the unloading device accommodating cavity 310. The cover channel 380 extends through the cover 315 to form a through hole on the cover 315. The cover channel 380 communicates the unloading device accommodating cavity 310 with a high-pressure side of the compressor. A diameter of the cover channel 380 is thin, such that the cover channel 380 can be used as a throttling element to control a flow of fluid into the unloading device accommodating cavity 310 through the cover channel 380.
As shown in
In the position shown in
There is a distance between the piston sealing end surface 455 of the piston 401 and the unloading device accommodating cavity opening 367, such that a part between the piston sealing end surface 455 and the unloading device accommodating cavity opening 367 forms the connecting channel 308. That is, when the piston 401 is in the opened position, the piston is located outside the connecting channel 308. The connecting channel 308 has a cavity, such that the connecting channel 308 communicates the compression accommodating cavity 150 and the unloading channel 208. In this case, the compression accommodating cavity 150 is not yet communicated with the exhaust cavity opening 366, and a part of the compressed refrigerant gas in the compression accommodating cavity 150 is communicated with the suction side of the compressor through the unloading channel 208, thereby reducing the load of the compressor.
In the position shown in
The cover channel 380 on the cover 315 is communicated with the exhaust side of the compressor, such that the pressure on the outer surface 422 of the head 411 of the piston 401 changes as the pressure on the exhaust side of the compressor changes. The piston in the present application can be automatically adjusted according to a working state of the compressor, wherein when the compressor is just started, the piston 401 is in the opened position, and when the compressor runs smoothly, the piston 401 is in the closed position. When the compressor needs to be started, a small load is conducive to reducing a starting torque, thereby facilitating quick startup of the compressor. When the compressor in the present application is just started, the pressure on the exhaust side of the compressor is small and cannot overcome the elastic force of the elastic device to cause the piston to seal the unloading device accommodating cavity opening 367. In this case, the connecting channel 308 is opened, and a part of gas entering the compression accommodating cavity 150 reaches the suction side of the compressor through the connecting channel 308 and the unloading channel 208, and is not subjected to compression, such that a suction volume of the compressor decreases, and in this case, the load of the compression is small. When the compressor operation reaches a stable state, the pressure on the exhaust side of the compressor increases, and the pressure on the exhaust side is exerted on the piston 401 through the cover channel 380, causing the piston 401 to move towards where the piston seals the unloading device accommodating cavity opening 367 and into the farthermost position. In this case, the connecting channel 308 is filled by the piston 401 and thus is closed, and the compression accommodating cavity 150 is disconnected from the unloading channel 208. The compressor reaches a full load state. Opening and closing of the piston 401 is automatically associated with the working state of the compressor and does not require manual intervention.
In the present application, in a rotation direction of the rotor, there is a distance between the unloading device accommodating cavity openings 367 and 368 and the exhaust cavity opening 366, such that when the connecting channel is communicated, the refrigerant gas begins to be communicated with the suction side before reaching a maximum compression state. In other embodiments of the present application, positions of the unloading device accommodating cavity openings 367 and 368 can be set as required. In the rotation direction of the rotor, the distance between the unloading device accommodating cavity openings 367 and 368 and the exhaust cavity opening 366 can affect an unloading capability of the unloading device.
In other embodiments, the cover channel 380 may be communicated with any place on a high-pressure side of the air conditioning system.
The compressor in the present application can automatically adjust a load state during startup and smooth running, such that the compressor is in a good working state.
While only some of the features of the present application have been illustrated and described herein, various modifications and changes will occur to those skilled in the art. It is therefore to be understood that the appended claims are intended to cover all such modifications and changes that fall within the true spirit of the present application.
Number | Date | Country | Kind |
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202111098490.X | Sep 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/115501 | 8/29/2022 | WO |