The present disclosure relates to a compressor.
Japanese Laid-Open Patent Publication No. 2015-28313 describes a compressor including a rotary shaft, rotors rotated with rotation of the rotary shaft, a vane rotated with rotation of the rotors, and a first compression chamber and a second compression chamber communicating with each other. In this compressor, fluid is compressed in the compression. chambers by the rotation of the rotors and the vane. Particularly, first, the fluid is drawn in from the outside and compressed in the first compression chamber. Then, when the first compression chamber approaches its minimum volume, an intermediate pressure fluid compressed in the first compression chamber flows into an intermediate pressure chamber. Thereafter, the intermediate pressure fluid flows into the second compression chamber from the intermediate pressure chamber, and is further compressed in the second compression chamber.
In the above-described two-step compression method in which one cycle is until the intermediate pressure fluid compressed in the first compression chamber is further compressed in the second compression chamber, the fluid is drawn in by only the first compression chamber. Therefore, the volume of the second compression chamber does not contribute to the volume of the entire compressor.
In the two-step compression method, the situation may occur where the volume locally becomes small during one cycle. For example, as shown in
An object of the present disclosure is to provide a compressor that can reliably compress fluid by using two compression chambers.
In accordance with a first aspect of the present disclosure, a compressor is provided that includes: a rotary shaft; a housing housing the rotary shaft and having a suction port through which a suction fluid is drawn in and a discharge port through which a compression fluid is discharged; a first compression chamber and a second compression chamber formed to introduce therein the suction fluid, respective volumes of the first compression chamber and the second compression chamber being periodically changed with rotation of the rotary shaft, and phases of changes of the respective volumes being mutually shifted; and a communication mechanism switched between a communicating state in which the first compression chamber and the second compression chamber communicate with each other, and a non-communicating state in which the first compression chamber and the second compression chamber do not communicate with each other. A cycle movement is performed that includes parallel compression operation in which compression of fluid is performed in the compression chambers in the communicating state.
Other aspects and advantages of the present disclosure will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating exemplary embodiments.
The disclosure may be understood by reference to the following description together with the accompanying drawings:
A compressor according to a first embodiment will now be described with reference to the drawings. The compressor of the first embodiment is mounted on and used in a vehicle. The compressor is used for a vehicle air-conditioner. The fluid to be compressed by the compressor is refrigerant including oil.
As shown in
The housing 11 includes a front housing member 21, a rear housing member 22, and an inverter cover 23. The front housing member 21 has a tubular shape with a closed end, and is opened toward the rear housing member 22. The suction port 11a is provided at a position between an open end and the bottom in a side wall portion of the front housing member 21. However, the position of the suction port 11a is arbitrary. The rear housing member 22 has a tubular shape with a closed end, and is opened toward the front housing member 21. The discharge port 11b is provided in a side surface of the bottom of the rear housing member 22. The position of the discharge port 11b is arbitrary.
The front housing member 21 and the rear housing member 22 are unitized with their openings opposed to each other. The inverter cover 23 is arranged in the bottom of the front housing member 21, which is the opposite side from the rear housing member 22. The inverter cover 23 is fixed to the front housing member 21 with being butted to the bottom of the front housing member 21.
The inverter 14 is housed in the inverter cover 23. The inverter 14 drives the electric motor 13. The rotary shaft 12 is supported by the housing 11 in a rotatable state. A ring-shaped first bearing holding part 31 protruding from the bottom is provided in the bottom of the front housing member 21. A first radial bearing 32, which rotationally supports a first end of the rotary shaft 12, is provided inside in the radial direction of the first bearing holding part 31. A ring-shaped second bearing holding part 33 protruding from the bottom is provided in the bottom of the rear housing member 22. A second radial bearing 34 is also provided inside the radial direction of the second bearing holding part 33. The second radial bearing 34 rotationally supports the second end of the rotary shaft 12, which is on the opposite side from the first end. The axial direction Z of the rotary shaft 12 matches the axial direction of the housing 11.
As shown in
As shown in
A bulged part 46 projecting to the radially outside of the rotary shaft 12 is provided in the front cylinder side wall portion 42. The bulged part 46 is provided in the base end of the front cylinder side wall portion 42, i.e., near the front cylinder bottom 41. The front housing member 21 and the rear housing member 22 are unitized with the bulged part 46 being inserted therebetween. The housings 21 and 22 regulate the position gap in the axial direction Z of the front cylinder 40.
As shown in
As shown in
Within the compressor 10, the inverter 14, the electric motor 13, and the rotors 60 and 80 are arranged in order in the axial direction Z. The position of each of these parts is arbitrary, and the inverter 14 may be arranged radially outside of the electric motor 13.
As shown in
The rear cylinder 50 includes an intermediate wall portion 51 forming the bottom of the rear cylinder 50, and a rear cylinder side wall portion 55 extending in the axial direction Z toward the rear housing member 22 from the intermediate wall portion 51. The rear cylinder side wall portion 55 and the intermediate wall portion 51 correspond to a second cylindrical portion and a wall portion, respectively.
As shown in
The rear cylinder side wall portion 55 has a cylindrical shape extending in the axial direction Z, and includes a rear cylinder inner circumferential surface 56 as a second inner circumferential surface, and a rear cylinder outer circumferential surface 57. The rear cylinder inner circumferential surface 56 is a cylindrical surface having a smaller diameter than the front cylinder inner circumferential surface 43. Therefore, the rear cylinder inner circumferential surface 56 is arranged inside in the radial direction of the front cylinder inner circumferential surface 43. The rear cylinder outer circumferential surface 57 includes a several cylindrical surfaces having different diameters, and thus has a stepped shape. The rear cylinder outer circumferential surface 57 includes a first part surface 57a, a second part surface 57b whose diameter is larger than the first part surface 57a, and a third part surface 57c whose diameter is larger than the second part surface 57b.
The first part surface 57a contacts the front cylinder inner circumferential surface 43. The second part surface 57b contacts the front large diameter surface 44. The third part surface 57c is flush with the outer circumferential surface of the front cylinder side wall portion 42. A first rear stepped surface 58 formed between the part surfaces 57a and 57b contacts a front stepped surface 45, and a second rear stepped surface 59 formed between the part surfaces 57b and 57c contacts the open end of the front cylinder 40.
As shown in
Since the diameter of the rear cylinder inner circumferential surface 56 is smaller than the diameter of the front cylinder inner circumferential surface 43, the rear housing chamber A3 is smaller than the front housing chamber A2, and the volume of the rear housing chamber A3 is smaller than the volume of the front housing chamber A2. The housing chambers A2 and A3 are divided by the intermediate wall portion 51. The rotors 60 and 80 are opposed to each other in the axial direction Z, with the intermediate wall portion 51 being arranged therebetween.
The rotary shaft 12 and the rotors 60 and 80 have the same axis. That is, the compressor 10 has the structure for axial center movement, instead of eccentric movement. The circumferential directions of the rotors 60 and 80 match the circumferential direction of the rotary shaft 12, the radial directions of the rotors 60 and 80 match the radial direction R of the rotary shaft 12, and the axial directions of the rotors 60 and 80 match the axial direction Z of the rotary shaft 12. Therefore, the circumferential direction, the radial direction R, and the axial direction Z of the rotary shaft 12 may be properly read as the circumferential direction, the radial direction, and the axial direction of the rotors 60 and 80.
As shown in
The front rotor 60 rotates with the rotation of the rotary shaft 12. That is, the front rotor 60 integrally rotates with the rotary shaft 12. The configuration for the front rotor 60 to integrally rotate with the rotary shaft 12 is arbitrary, and there are, for example, a configuration in which the front rotor 60 is fixed to the rotary shaft 12, and a configuration in which the front rotor 60 is engaged with the outer circumference of the rotary shaft 12.
A front rotor outer circumferential surface 62, which is an outer circumferential surface of the front rotor 60, is a cylindrical surface having the same axis as the rotary shaft 12. The diameter of the front rotor outer circumferential surface 62 is the same as that of the front cylinder inner circumferential surface 43. There may be a slight gap between the front rotor outer circumferential surface 62 and the front cylinder inner circumferential surface 43.
The front rotor 60 includes a front rotor surface 70 as a first rotor surface opposed to first wall surface 52. The front rotor surface 70 has a ring shape. The front rotor surface 70 includes a first front flat surface 71 and a second front flat surface 72 that are perpendicular to the axial direction Z, and first curving surfaces, which are a pair of front curving surfaces 73 connecting the front flat surfaces 71 and 72. The first and second front flat surfaces 71 and 72 correspond to first and second flat surfaces, respectively.
As shown in
Each of the pair of front curving surfaces 73 has a sectoral shape. As shown in
As shown in
The front curving surface 73 is a curving surface displaced in the axial direction Z in accordance with the angular position of the front rotor 60. The front curving surface 73 is curved in the axial direction Z so as to be gradually closer to the first wall surface 52 from the first angular position 81 to the second angular position θ2. Therefore, as shown in
As shown in
As shown in
As shown in
As shown in
As shown in
Each of the pair of rear curving surfaces 93 has a sectoral shape. The pair of rear curving surfaces 93 oppose to the direction perpendicular to the axial direction Z and the direction along which the rear flat surfaces 91 and 92 are arranged. One of the pair of the rear curving surfaces 93 connects one ends in the circumferential direction of the rear flat surfaces 91 and 92, and the other connects the other ends in the circumferential direction of the rear flat surfaces 91 and 92.
The rotor surfaces 70 and 90 are arranged to be opposed to each other in the axial direction Z with the intermediate wall portion 51 therebetween. The separation distance between the rotor surfaces 70 and 90 is constant irrespective of the angular positions and the circumferential direction positions of the rotor surfaces 70 and 90. As shown in
As shown in
As shown in
The vane 100 has a first vane end 101 and a second vane end 102 as the opposite ends in the axial direction Z. The first vane end 101 contacts the front rotor surface 70, and the second vane end 102 contacts the rear rotor surface 90. Although the shapes of the vane ends 101 and 102 are arbitrary, may be curved so as to be convex toward the rotor surfaces 70 and 90.
As shown in
As shown in
According to this configuration, when the rotors 60 and 80 rotate, the vane 100 moves in the axial direction Z while sliding on the rotor surfaces 70 and 90. Accordingly, the first vane end 101 of the vane 100 enters into the front housing chamber A2, or the second vane end 102 enters into the rear housing chamber A3. In contrast, the vane 100 contacts both side surfaces of the vane groove 110, and thus the movement in the circumferential direction is restricted. Therefore, even if the rotors 60 and 80 are rotated, the vane 100 is not rotated.
The vane groove 110 allows the arrangement of the vane 100 over the housing chambers A2 and A3 and restricts the rotation of the vane 100, even if the rotors 60 and 80 are rotated. The movement distance of the vane 100 is the displacement amount (the shift amount L1) in the axial direction Z between the front flat surfaces 71 and 72 (or between the rear flat surfaces 91 and 92). Additionally, during the rotation of the rotors 60 and 80, the vane 100 continues to contact the rotor surfaces 70 and 90. That is, the vane 100 does not contact intermittently, and does not periodically repeat separation and contact.
As shown in
As shown in
Since the front rotor 60 is formed to be larger than the rear rotor 80, the front compression chamber A4 is larger than the rear compression chamber A5. That is, the maximum volume of the front compression chamber A4 is larger than the maximum volume of the rear compression chamber A5. As shown in
The introduction port 111 extends through the front rotor 60 in the axial direction Z. The introduction port 111 is arranged near the radially outer end of the front rotor 60. The introduction port 111 is arranged at a position where the introduction port 111 communicates with the front compression chamber A4 at the phase at which the volume of the front compression chamber A4 becomes large, and does not communicate with the front compression chamber A4 at the phase at which the volume of the front compression chamber A4 becomes small. The introduction port 111 is provided near the boundary between the second front flat surface 72 and the front curving surface 73, specifically, near the end in the circumferential direction of the front curving surface 73 close to the second front flat surface 72. Further, the introduction port 111 is formed in the front curving surface 73 on the opposite side in the rotation direction with respect to the second front flat surface 72.
As shown in
A discharge port 113 that discharges the compression fluid compressed in the rear compression chamber A5 is formed in the rear rotor 80. The discharge port 113 extends through the rear rotor 80 in the axial direction Z. The discharge port 113 is smaller than the introduction port 111. The discharge port 113 is circular. The shape of the discharge port 113 is not limited to this, and is arbitrary.
The discharge port 113 is arranged at a position where the discharge port 113 communicates with the rear compression chamber A5 at the phase at which the volume of the rear compression chamber A5 becomes small, and does not communicate with the rear compression chamber A5 at the phase at which the volume of the rear compression chamber A5 becomes large. The discharge port 113 is provided near the boundary between the second rear flat surface 92 and the rear curving surface 93, specifically, at the end in the circumferential direction of the rear curving surface 93 close to the second rear flat surface 92. Further, the discharge port 113 is formed in the rear curving surface 93 that is on the rotation direction side with respect to the second rear flat surface 92.
When seen from the axial direction Z, the introduction port 111 is arranged on the same side as the discharge port 113, instead of the opposite side from the discharge port 113, on the basis of the center line passing through the centers of the rotors 60 and 80, and extending in the direction along which the flat surfaces 71 and 72 are arranged. However, the positions of the introduction port 111 and the discharge port 113 are arbitrary. A discharge valve that closes the discharge port 113 and makes the discharge port 113 open based on application of a specified pressure may be provided. The discharge valve is not essential.
As shown in
The compressor 10 is configured such that the suction fluid is drawn in by not only the front compression chamber A4 but also by the rear compression chamber A5. As shown in
The open/close portion 116 is provided on the rear side suction passage 115, and is switched between a closed state in which the rear side suction passage 115 is closed, and an open state in which the rear side suction passage 115 is opened. In the closed state, the suction fluid in the motor chamber A1 is restricted from flowing into the rear compression chamber A5 via the rear side suction passage 115. In the open state, it is permitted that the suction fluid in the motor chamber A1 flows into the rear compression chamber A5 via the rear side suction passage 115. The suction of the suction fluid into the rear compression chamber A5 is started and stopped by the open/close portion 116. The configuration of the open/close portion 116 is arbitrary, such as a configuration using a rotary valve, and a configuration using an electromagnetic valve.
The compressor 10 includes a communication mechanism 120 that switches between a communicating state in which the compression chambers A4 and A5 communicate with each other, and a non-communicating state in which the compression chambers A4 and A5 are not communicating with each other. A detailed configuration of the communication mechanism 120 is described below.
As shown in
The front boss portion 121 protrudes toward the rear rotor 80 from the front rotor surface 70. The front boss portion 121 protrudes further toward the rear rotor surface 90 than the second front flat surface 72. The front boss portion 121 consists of a cylinder provided in the radially inner end of the front rotor surface 70. The rotary shaft 12 is inserted into the front boss portion 121. The outer diameter of the front boss portion 121 is substantially the same as the diameter of the wall through-hole 54. The front boss portion 121 is fitted to be slidable from the first wall surface 52 to the wall through-hole 54. The front boss portion 121 includes an annular front boss tip surface 121a.
As shown in
As shown in
The rear rotary valve 124 protrudes toward the front rotor 60 from the rear boss tip surface 123a. The two rear rotary valves 124 are separated in the circumferential direction. Each of the rear rotary valves 124 includes a columnar body having a curved inner circumferential surface and a curved outer circumferential surface. The rear rotary valves 124 oppose each other in the direction perpendicular to the direction along which the front rotary valves 122 are arranged. Each of the rear rotary valves 124 is arranged between the two front rotary valves 122.
The inner circumferential surface of the rear rotary valve 124 is flush with the inner circumferential surface of the rear boss portion 123, and contacts the outer circumferential surface of the rotary shaft 12. The outer circumferential surface of the rear rotary valve 124 is flush with the outer circumferential surface of the front rotary valves 122. The length in the circumferential direction of the rear rotary valves 124 is the same as the separation distance in the circumferential direction of the front rotary valves 122.
As shown in
The connecting valve 125 includes a valve outer circumferential surface 125a having the same diameter as the diameter of the wall through-hole 54. The valve outer circumferential surface 125a is configured by the outer circumferential surfaces of the rotary valves 122 and 124. Since the outer circumferential surfaces of the rotary valves 122 and 124 are flush with each other, the valve outer circumferential surface 125a forms one continuous circumferential surface. The valve outer circumferential surface 125a contacts the wall inner circumferential surface 54a of the wall through-hole 54. Wall inner circumferential surface 54a is also an inner circumferential surface of the intermediate wall portion 51 formed in ring shape.
The communication mechanism 120 includes a communication passage 130 communicates between the compression chambers A4 and A5. The communication passage 130 includes a front-side opening 131, a rear side opening 132, and a communication groove 133.
As shown in
As shown in
The rear side openings 132 is shifted 180 degrees with respect to the front-side opening 131. Each of the positions of the openings 131 and 132 is point symmetric with respect to the central axis of the rotary shaft 12. The rear side opening 132 is opened toward the rear compression chamber A5. The rear side opening 132 is formed in the second wall surface 53 in the intermediate wall portion 51, but is not formed in the first wall surface 52. That is, the rear side opening 132 does not extend through the intermediate wall portion 51 in the axial direction Z, and does not directly communicate with the front compression chamber A4 and the rear compression chamber A5 to each other.
As shown in
According to this configuration, the fluid in the front compression chamber A4 is moved to the rear compression chamber A5 by passing through the front-side opening 131→the communication groove 133→the rear side opening 132. As shown in
An outer end surface 104, which is an end face radially outside of the vane 100, is flush with the first part surface 57a of the rear cylinder 50. The outer end surface 104 of the vane 100 contacts the front cylinder inner circumferential surface 43 of the front cylinder 40. The vane 100 is sandwiched by the outer circumferential surfaces of the boss portions 121 and 123 and the valve outer circumferential surface 125a, and the front cylinder inner circumferential surface 43 from the radial direction R. Accordingly, it is possible to limit the position shift in the radial direction R of the vane 100. Additionally, it is possible to limit the fluid from leaking from the boundary part between the vane 100 (the inner end surface 103) and the outer circumferential surfaces of the boss portions 121 and 123 and the valve outer circumferential surface 125a, or from the boundary part between the vane 100 (the outer end surface 104) and the front cylinder inner circumferential surface 43.
Next, using
As shown in
In contrast, since a part of the vane 100 enters into the rear housing chamber A3, in the rear housing chamber A3, two rear compression chambers A5 (a first rear compression chamber A5a and a second rear compression chamber A5b) are formed at either side of the vane 100. The first rear compression chamber A5a and the second rear compression chamber A5b are divided by the contacting part between the second rear flat surface 92 and the second wall surface 53 and the vane 100, and adjacent to each other in the circumferential direction.
The first rear compression chamber A5a communicates with the rear side opening 132, and does not communicate with the discharge port 113. The second rear compression chamber A5b communicates with the discharge port 113, and does not communicate with the rear side opening 132. The vane 100 divides the first rear compression chamber A5a communicating with the rear side opening 132 and the second rear compression chamber A5b communicating with the discharge port 113, so that the rear side opening 132 does not directly communicate with the discharge port 113.
Thereafter, when the rotary shaft 12 is rotated by the electric motor 13, the rotors 60 and 80 are rotated. Then, the vane 100 is moved in the axial direction Z (the left and right directions in
The first front compression chamber A4a communicates with the introduction port 111, and does not communicate with the front-side opening 131. The second front compression chamber A4b communicates with the front-side opening 131, and does not communicates with the introduction port 111. The vane 100 divides the first front compression chamber A4a communicating with the introduction port 111, and the second front compression chamber A4b communicating with the front-side opening 131, so that the introduction port 111 and the front-side opening 131 do not directly communicate with each other. When the rotors 60 and 80 are rotated in this state, the volumes of the compression chambers A4 and A5 are changed. As shown in
Here, as shown in
The communication mechanism 120 (the communication passage 130) first makes the second front compression chamber A4b and the first rear compression chamber A5a communicate with each other, and thereafter makes the second front compression chamber A4b and the second rear compression chamber A5b communicate with each other. In other words, the communication mechanism 120 makes the front compression chamber A4 in the stage where the volume is decreased, and the rear compression chamber A5 in the stage where the volume is switched from being increased to being decreased communicate with each other. Thereafter, when the rotors 60 and 80 are rotated to a position at which the vane 100 contacts the second front flat surface 72 and the first rear flat surface 91, all of the compression fluid in the second front compression chamber A4b is discharged from the discharge port 113 via the rear compression chamber A5. Additionally, the suction fluid drawn into the first front compression chamber A4a is pumped or compressed as the fluid for the second front compression chamber A4b at the time of the next rotation of the rotors 60 and 80.
As described above, in the compression chambers A4 and A5, the cycle movement having two turns (720 degrees) of the rotors 60 and 80 as one cycle is repeated. Accordingly, the suction of the fluid, and the pumping or compression of the fluid are performed.
Although the description has been given by distinguishing between the front compression chambers A4a and A4b, when focusing on the fact that the cycle movement having 720 degrees as one cycle is performed in the front compression chamber A4, the first front compression chamber A4a is the front compression chamber A4 whose phase is 0 degrees to 360 degrees, and the second front compression chamber A4b is the front compression chamber A4 whose phase is 360 degrees to 720 degrees. That is, the space formed by the front rotor surface 70, the first wall surface 52, and the front cylinder inner circumferential surface 43 is divided into the front compression chamber A4 whose phase is 0 degrees to 360 degrees (a suction stage), and the front compression chamber A4 whose phase is 360 degrees to 720 degrees (a pumping or compression stage) by the vane 100. In other words, the vane 100 generates volume changes of the first chamber and the second chamber (the volume of the first chamber is increased, and the volume of the second chamber is decreased) with rotations of the rotors 60 and 80, in the state where the above-described space is divided into the first chamber into which the fluid is drawn in, and the second chamber from which the fluid is discharged.
The same also applies to the first rear compression chamber A5a and the second rear compression chamber A5b. That is, it can be said that the first rear compression chamber A5a is the rear compression chamber A5 whose phase is 0 degrees to 360 degrees, and the second rear compression chamber A5b is the rear compression chamber A5 whose phase is 360 degrees to 720 degrees.
Therefore, the communication passage 130 is a passage that makes the front compression chamber A4 whose phase is 360 degrees to 720 degrees, and the rear compression chamber A5 whose phase is 180 degrees to 540 degrees communicate with each other. The first front compression chamber A4a does not communicate with the rear compression chamber A5. When focusing on this point, the communication mechanism 120 is switched to be in the non-communicating state when the phase of the front compression chamber A4 is 0 degrees to 360 degrees, and to be in the communicating state when the phase of the front compression chamber A4 is 360 degrees to 720 degrees.
The rear side suction passage 115 communicates with the first rear compression chamber A5a. Then, the open/close portion 116 is in the open state for the time period in which the phase of the rear compression chamber A5 is 0 degrees to a specific phase. Accordingly, the suction fluid is drawn into the rear compression chamber A5. The specific phase is 360 degrees or less, for example. The specific phase will be described later.
Next, using
As shown in
As shown in
As shown in
That is, the pumping operation of the front compression chamber A4 and the suction operation of the rear compression chamber A5 are performed in the state where the compression chambers A4 and A5 communicate with each other. In this state, the suction fluid is drawn into the rear compression chamber A5 from both the front compression chamber A4 and the rear side suction passage 115. Accordingly, even after the suction operation of the front compression chamber A4 is completed, the substantial total volume of the compression chambers A4 and A5, i.e., the volume of the entire compressor 10 continues to be increased.
Thereafter, as shown in
Thereafter, the compression operation of the front compression chamber A4 is completed during the compression operation of the rear compression chamber A5. Then, as shown in
That is, the cycle movement performed by the compressor 10 of the first embodiment is performed in the following order:
(A) the front suction operation in which, in the state where the compression chambers A4 and A5 do not communicate with each other, while the suction operation of the front compression chamber A4 is performed, the suction operation of the rear compression chamber A5 is not performed;
(B) the parallel suction operation in which the suction operation of the suction fluid into the compression chambers A4 and A5 is performed;
(C) the communication intermediate operation in which the pumping operation of the front compression chamber A4 and the suction operation of the rear compression chamber A5 are performed in the state where the compression chambers A4 and A5 communicate with each other;
(D) the parallel compression operation; and
(E) the rear compression operation in which, in the state where the compression chambers A4 and A5 do not communicate with each other, while the compression operation of the rear compression chamber A5 is performed, the compression operation of the front compression chamber A4 is not performed. Here, the front suction operation corresponds to the first compression chamber suction operation, and the rear compression operation corresponds to the second compression chamber compression operation.
The operation of the first embodiment will now be described.
As indicated by the continuous line in
Thereafter, the communication intermediate operation→the parallel compression-operations→the rear compression operation are performed. Accordingly, the substantial volume of the compression chambers A4 and A5 is smoothly decreased. Accordingly, the substantial volume change for one cycle forms a smooth waveform with only one peak, instead of a waveform in which two peaks are generated as in the two-step compression method shown in
The first embodiment has the following advantages
(1-1) The compressor 10 includes the rotary shaft 12, the housing 11 in which the, suction port 11a and the discharge port 11b are formed, and that houses the rotary shaft 12, and the compression chamber A4 and A5. The compression chambers A4 and A5 are configured such that the suction fluid is drawn in and the volume change is periodically caused with rotation of the rotary shaft 12. The phases of volume changes of the compression chambers A4 and A5 are shifted from each other. In this configuration, the compressor 10 includes the communication mechanism 120 that is switched between the communicating state in which the compression chambers A4 and A5 communicate with each other, and the non-communicating state in which the compression chamber A4 and A5 do not communicate with each other. The compressor 10 repeats the cycle movement including the parallel compression operation in which the compression operation of the fluid in the compression chambers A4 and A5 is performed with the communication mechanism 120 in the communicating state.
According to this configuration, since the suction fluid is drawn into the compression chambers A4 and A5, compared with the configuration in which the suction fluid is drawn into only one of the compression chambers, the displacement of the compressor 10 is improved. Additionally, since the cycle movement including the parallel compression operation is performed, locally, the volume of the entire compressor 10 hardly becomes small. For example, in the stage where the parallel compression operation are performed, the suction operation of the rear compression chamber A5 is already completed. Therefore, in the stage where the compression operation of the front compression chamber A4 is completed, the suction operation of the rear compression chamber A5 hardly occurs. Accordingly, it is possible to reliably compress the fluid by using the two compression chambers A4 and A5.
(1-2) The compression chambers A4 and A5 are opposed to each other in the axial direction Z. According to this configuration, compared with the configuration in which the compression chambers A4 and A5 are arranged to be opposed to each other in the radial direction R, it is possible to limit an increase in the size of the compressor 10 in the radial direction R.
(1-3) The cycle movement includes the parallel suction operation, and the parallel compression operation performed after the parallel suction operation. According to this configuration, the volume change of the entire compressor 10 in one cycle movement becomes smooth, and the efficiency is improved.
(1-4) The cycle movement includes the front suction operation (the first compression chamber suction operation) performed before the parallel suction operation, and the rear compression operation performed after the parallel compression operation. According to this configuration, as indicated by the continuous line in
(1-5) The cycle movement includes the communication intermediate operation in which the pumping operation from the front compression chamber A4 to the rear compression chamber A5, and the suction operation of the rear compression chamber A5 are performed under the circumstance where the compression chambers A4 and A5 communicate with each other. According to this configuration, since the parallel compression operation are performed via the communication intermediate operation, the pressure of the suction fluid that is being drawn into the compression chambers A4 and A5 can be smoothly increased. Particularly, as indicated by the long dashed double-short dashed line in
(1-6) The compressor 10 includes the rotors 60 and 80 that are opposed to each other in the axial direction Z and are rotated with rotation of the rotary shaft 12, and cylinders 40 and 50 that include the cylinder inner circumferential surfaces 43 and 56 opposed to the rotor outer circumferential surfaces 62 and 82 in the radial direction R and house the rotors 60 and 80, respectively. The rotors 60 and 80 include rotor surfaces 70 and 90 formed into ring shapes, respectively. The compressor 10 includes the intermediate wall portion 51 that is arranged between the rotors 60 and 80, and includes wall surfaces 52 and 53 opposed to the rotor surfaces 70 and 90 in the axial direction Z, and the vane 100 that contacts the rotor surfaces 70 and 90 in the state where the vane 100 is inserted in the vane groove 110 of the intermediate wall portion 51, and is moved in the axial direction Z with rotation of the rotors 60 and 80.
The rotor surfaces 70 and 90 include curving surfaces 73 and 93 that are curved in the axial direction Z so as to be displaced in the axial direction Z in accordance with their angular positions, respectively. The compression chambers A4 and A5 are formed by the rotor surfaces 70 and 90, the wall surfaces 52 and 53, and the cylinder inner circumferential surfaces 43 and 56. The vane 100 that is moved in the axial direction Z with rotation of the rotors 60 and 80 changes the volumes of the compression chambers A4 and A5. The rotor surfaces 70 and 90 are opposed to each other in the axial direction Z, with the intermediate wall portion 51 being arranged therebetween. Additionally, the separation distance between the rotor surfaces 70 and 90 is constant irrespective of the angular positions of the rotor surfaces 70 and 90 including the curving surfaces 73 and 93.
According to this configuration, when the rotors 60 and 80 are rotated, the vane 100 is moved in the axial direction Z in the state where the vane 100 contacts the rotor surfaces 70 and 90, and the volume change of the compression chambers A4 and A5 is caused. Accordingly, it is possible to perform suction and compression in the compression chambers A4 and A5, without providing an exclusive vane for each of the compression chambers A4 and A5. Additionally, the separation distance between the rotor surfaces 70 and 90 including the curving surfaces 73 and 93, respectively, is constant irrespective of their angular positions. Accordingly, the vane 100 is prevented from being separated from either of the rotor surfaces 70 and 90, or that the vane 100 is caught between the rotor surfaces 70 and 90, when the rotors 60 and 80 are rotated.
Here, since the separation distance between the rotor surfaces 70 and 90 is constant irrespective of the angular positions, when the front curving surface 73 and the rear curving surface 93 are moved from certain angular positions to another angular positions, the front curving surface 73 gradually approaches the first wall surface 52, and the rear curving surface 93 is separated from the second wall surface 53. Accordingly, the phase difference is generated in the volume changes of the compression chambers A4 and A5. Then, the above-described cycle movement can be realized by making the suction fluid drawn into each of the compression chambers A4 and A5 in which the above-described phase difference in the volume change is generated. Accordingly, it is possible to realize a continuous volume change by utilizing the characteristic obtained by adopting the above-described configuration. The separation distance between the rotor surfaces 70 and 90 being constant irrespective of the angular positions of the rotor surfaces 70 and 90 means that some errors are included when the rotors 60 and 80 can be rotated in the state where the vane ends 101 and 102 contact the curving surfaces 73 and 93, respectively.
(1-7) the vane ends 101 and 102 are not intermittent, and continuously contact the rotor surfaces 70 and 90. That is, the vane ends 101 and 102 slide with respect to the rotor surfaces 70 and 90. According to this configuration, the sound is hardly generated when the vane ends 101 and 102 hit the rotor surfaces 70 and 90. Therefore, the quietness is improved.
(1-8) The front rotor surface 70 includes the front flat surfaces 71 and 72 that are arranged to be mutually shifted in the axial direction Z. The second front flat surface 72 contacts the first wall surface 52. The front curving surface 73 connects the front flat surfaces 71 and 72. The rear rotor surface 90 includes the rear flat surfaces 91 and 92 that are arranged to be mutually shifted in the axial direction Z. The second rear flat surface 92 contacts the second wall surface 53. The rear curving surface 93 connects the rear flat surfaces 91 and 92. The first front flat surface 71 and the second rear flat surface 92 are opposed to each other, and the second front flat surface 72 and the first rear flat surface 91 are opposed to each other.
According to this configuration, the communication between the front compression chamber A4 (the first front compression chamber A4a) on the side on which suction is performed, and the front compression chamber A4 (the second front compression chamber A4b) on the side on which compression is performed is restricted by the contact between the second front flat surface 72 and the first wall surface 52. Accordingly, the leakage of the fluid can be limited, and the efficiency is improved. Additionally, the first rear flat surface 91 is arranged at a position opposed to the second front flat surface 72, so as to correspond to the second front flat surface 72. Therefore, the separation distance between the first rear flat surface 91 and the second front flat surface 72 becomes constant, a trouble hardly occurs in the movement of the vane 100, and a gap between the vane 100 and the rotor surfaces 70 and 90 is hardly generated. The same also applies to the rear compression chamber A5.
(1-9) The compressor 10 includes the housing 11 in which the rotary shaft 12 is housed, and two radial bearings 32 and 34 that support the opposite ends of the rotary shaft 12 in the housing 11 in a rotatable state. According to this configuration, both ends of the rotary shaft 12 are rotationally supported by the radial bearings 32 and 34. Therefore, compared with a scroll compressor in which only one end of the rotary shaft 12 is supported by a radial bearing, it is possible to stably support the rotary shaft 12. Accordingly, this configuration can respond to high speed rotation.
A second embodiment is different from the first embodiment in the configuration of the communication mechanism and the cycle movement. The differences are described below.
As shown in
The front-side opening 155 is opened to the front compression chamber A4 and to the radially inside of the wall through-hole 54. The rear side opening 156 is opened to the rear compression chamber A5 and to the radially inside of the wall through-hole 54. The rear side opening 156 is arranged closer to the front-side opening 155 than the position that is point symmetric with respect to the front-side opening 155. That is, the openings 155 and 156 are arranged with an angle interval smaller than 180 degrees. The communication groove 157 of the second embodiment is formed between the openings 155 and 156 of the wall inner circumferential surface 54a. The communication groove 157 communicates with the open space 154 and the rear side opening 156, and the communication groove 157 is separated from the front-side opening 155. Therefore, there is a groove-less surface 158 in the part between the openings 155 and 156 in the wall inner circumferential surface 54a.
The connecting valve 153 is moved between the closed position at which the front-side opening 155 is closed and the open position at which the front-side opening 155 is opened, in accordance with the angular positions of the rotors 60 and 80. At the open position, the front-side opening 155 communicates with the communication groove 157 via the open space 154. In other words, the communication mechanism 150 of the second embodiment is switched between the communicating state and the non-communicating state during one rotation of the rotors 60 and 80.
In the above-described configuration, the communication period of the front compression chamber A4 and the rear compression chamber A5 in one cycle of rotation of the rotors 60 and 80 is defined by the length in the circumferential direction of the valve outer circumferential surface 153a (the angle range occupied by the connecting valve 153). Additionally, the timing at which the compression chambers A4 and A5 communicate with each other in one cycle of rotation of the rotors 60 and 80 is defined by the angular position of the connecting valve 153. Accordingly, when the angular position of the connecting valve 153, or the length in the circumferential direction of the valve outer circumferential surface 153a is adjusted, the timing at which the compression chambers A4 and A5 communicate with each other and the period for communication are adjusted.
Next, using
As shown in
Thereafter, as shown in
That is, the cycle movement of the second embodiment is performed in the order of:
(A) the front suction operation;
(B) the parallel suction operation;
(C) the non-communicating intermediate operation in which the compression operation of the front compression chamber A4 and the suction operation of the rear compression chamber A5 are performed in the state where the compression chambers A4 and A5 are not communicating with each other;
(D) the parallel compression operation; and
(E) the rear compression operation.
As described above, according to the second embodiment, instead of the advantages of (1-5), the following operations and advantages are obtained.
(2-1) The cycle movement includes the non-communicating intermediate operation performed between the parallel suction operation and the parallel compression operation. In the non-communicating intermediate operation, under the circumstance where the compression chambers A4 and A5 are not communicating with each other, the compression operation of the front compression chamber A4 and the suction operation of the rear compression chamber A5 are performed. According to this configuration, the pumping of the fluid from the front compression chamber A4 to the rear compression chamber A5 is not performed. Accordingly, it is possible to limit a decrease in the displacement of the compressor 10 due to the pumping. To be more specific, when the pumping of the fluid from the front compression chamber A4 to the rear compression chamber A5 is performed, a part of the suction fluid in the front compression chamber A4 is drawn in by the rear compression chamber A5. Therefore, the amount of the fluid drawn in from the rear side suction passage 115 is decreased. Accordingly, the displacement of the compressor 10 is decreased. In contrast, in the second embodiment, since the pumping of the fluid from the front compression chamber A4 to the rear compression chamber A5 is not performed, it is possible to fill the rear compression chamber A5 with the suction fluid drawn in from the rear side suction passage 115. Accordingly, it is possible to limit a decrease in the displacement of the compressor 10.
The above-described embodiments may be modified as follows. The above-described embodiments and the following modifications can be combined as long as the combined modifications remain technically consistent with each other.
The open/close portion 116 may be in the open state or the closed state in the circumstance where the vane 100 contacts either of the rear flat surfaces 91 and 92. The open/close portion 116 may be omitted.
The compression chambers A4 and A5 may communicate with each other during the parallel suction operation.
The rear rotor 80 may have a larger diameter than the front rotor 60.
Although the rotors 60 and 80 have different diameters, this is not a limitation, and may have the same diameter. That is, the volumes of the compression chambers A4 and A5 may be the same. In other words, the rear compression chamber A5 may be the first compression chamber, and the front compression chamber A4 may be the second compression chamber.
The front flat surfaces 71 and 72 and the rear flat surfaces 91 and 92 may be omitted. That is, the entire rotor surfaces 70 and 90 may be curving surfaces.
The first vane end 101 and the front rotor surface 70 are not limited to the configuration in which they contact each other over the entire part from the radially inner end to the radially outer end, and may be configured to contact each other over a partial range in the radial direction. Additionally, the first vane end 101 and the front rotor surface 70 are not limited to the configuration in which they contact each other over the entire circumference, and may be configured to contact each other over a partial angular range. The same applies to the second vane end 102 and the rear rotor surface 90.
The number of the vane 100 is arbitrary, and may be plural, for example. Additionally, the circumferential direction position of the vane 100 is arbitrary.
The shapes of the vane 100 and the vane groove 110 are not limited to those in each of the embodiments, as long as the shapes allow the movement of the vane 100 in the axial direction Z, while the movement in the circumferential direction is restricted. For example, the vane may have a sectoral shape.
Additionally, the vane may be configured to move in the axial direction Z like a pendulum that moves about a predetermined place. That is, the vane may be configured to move in the axial direction Z in accordance with rotational movement, and not limited to linear movement.
The specific shapes of the cylinders 40 and 50 are arbitrary. For example, the bulged part 46 may be omitted. Additionally, though the cylinders 40 and 50 are different bodies, they may be integrally formed.
Similarly, the specific shapes of the housings 21 and 22 are also arbitrary.
The cylinders 40 and 50 may be omitted. In this case, the inner circumferential surface of the housing 11 may form the compression chambers A4 and A5. In this configuration, the housing 11 corresponds to the first cylindrical portion and the second cylindrical portion.
The electric motor 13 and the inverter 14 may be omitted. That is, the electric motor 13 and the inverter 14 are not essential in the compressor 10.
The rotors 60 and 80 may be each fixed to the rotary shaft 12 so as to be integrally rotated with the rotary shaft 12, or only one of the rotors 60 and 80 may be attached to the rotary shaft 12 to be integrally rotated with the rotary shaft 12, and the other may be attached to the rotary shaft 12 to be rotatable with respect to the rotary shaft 12. Even in this case, since the rotary valves 122 and 124 are engaged with each other in the circumferential direction, with the rotation of one of the rotors 60 and 80, the other is also rotated.
The outer circumferential surfaces of the boss portions 121 and 123 are not flush, and have stepped shapes. In this case, the inner end surface 103 of the vane 100 may similarly have a stepped shape, so that a gap is not formed.
The configuration of the communication mechanism that makes the compression chambers A4 and A5 communicate with each other is arbitrary. For example, as shown in
In this case, the boss portions 121 and 123 and the rotary valves 122 and 124 may be omitted. That is, it is not essential that the rotors 60 and 80 contact or engage with each other. In this configuration, the diameter of the wall through-hole 54 may be reduced, so that the wall inner circumferential surface 54a and the rotary shaft 12 contact or be close to each other. Additionally, the inner end surface 103 of the vane 100 may directly contact the rotary shaft 12.
The configuration for drawing the suction fluid into the rear compression chamber A5 is arbitrary. For example, as shown in
The configuration of the rear side communication mechanism 212 is arbitrary, and the following configuration may be considered.
As shown in
The rear side suction port 213 communicates with the first rear compression chamber A5a. Particularly, an open end that is opened to the rear rotor surface 90 of the rear side suction port 213 is provided in a side part of the second rear flat surface 92 located on the opposite side from the discharge port 113.
An open end on the opposite side from the open end on the rear rotor surface 90 in the rear side suction port 213 is formed at a position opposed to a boss 216 that contacts the bottom surface of the rear rotor 80. The communication port 214 is formed in the boss 216, and extends in the circumferential direction so as to be overlapped with the rotation locus of the open end on the above-described opposite side from the rear side suction port 213 when seen from the axial direction Z.
The length and position in the circumferential direction of the communication port 214 are configured to correspond to the rotation of the rear side suction port 213, so that the communication port 214 communicates with the rear side suction port 213 at a desired suction start timing, and does not communicate with the rear side suction port 213 at a desired suction completion timing. Accordingly, the boss 216 closes the rear side suction port 213 in the state where the rear side suction port 213 and the communication port 214 do not communicate with each other.
The above-described configuration is not a limitation, and the rear side suction passage 115 that makes the rear side suction port 211 and the first rear compression chamber A5 communicate with each other may be simply provided in the cylinders 40 and 50 and the housing 11. Accordingly, the suction fluid is drawn in for the period during which the phase of the rear compression chamber A5 is 0 degrees to 360 degrees.
The configuration may be used in which the rotary valves 122 and 124 are omitted, and the boss tip surfaces 121a and 123a directly contact each other. That is, the rotary valves 122 and 124 are not essential.
As long as the openings 131 and 132 are mutually separated in the circumferential direction, their specific positions are arbitrary.
The suction operation of the front compression chamber A4 may be started after the suction operation of the rear compression chamber A5 is started. In this case, the compression operation of the front compression chamber A4 may be completed after the compression operation of the rear compression chamber A5 is completed.
The parallel suction operation may be omitted. In this case, the period may be adjusted in which the suction operations of the compression chambers A4 and A5 are performed, so that the parallel compression operation may be performed.
The compressor 10 may be used for devices other than an air-conditioner. For example, the compressor 10 may be used to supply compressed air to a fuel cell mounted in a fuel cell vehicle.
The compressor 10 may be mounted on any structure other than a vehicle.
The fluid to be compressed by the compressor 10 is not limited to refrigerant including oil, and is arbitrary.
The present disclosure is applicable to a compressor that includes at least two compression chambers having mutually different phases for the volume change. For example, the present disclosure may be also applied to a Rotasco compressor.
Number | Date | Country | Kind |
---|---|---|---|
2018-070079 | Mar 2018 | JP | national |