This application claims priority to German Patent Application No. DE 10 2018 202 066.3 filed on Feb. 9, 2018, the contents of which are hereby incorporated by reference in its entirety.
The invention relates to a compressor for compressing charge air for a combustion engine according to the preamble of claim 1. The invention further relates to an exhaust gas turbocharger with a turbine and with the compressor.
Compressors are already known from the state of the art and are used for compressing charge air in a combustion engine. The compressor comprises an inlet channel through which the charge air flows. Compressor performance curves are in the main determined by the geometry of the compressor. The geometry of the compressor and the inlet channel are usually consistent and as the result, the surge and choke lines in the compressor are predefined. Due to the consistent geometry of the compressor the working range of the compressor is thus limited.
Various solutions are known from the state of the art for moving or expanding the surge and choke lines. These propose to adapt the diameter of the inlet channel in the compressor. In particular moving the surge line towards smaller mass flows has a positive effect on the LET behaviour (low-end torque behaviour) of the combustion engine in a motor vehicle, as a result of which the response behaviour of the engine can be improved and also fuel consumption can be reduced.
The JP 5 223 642 B2 and EP 3 043 045 A2 for example disclose an adjustment device for adapting the diameter of the inlet channel, the device being rotatably arranged in the inlet channel and functioning like a valve. When the adjustment device is open, the diameter of the inlet channel is not reduced, whilst with the adjustment device closed the diameter of the inlet channel is reduced. It is disadvantageous that these adjustment devices only comprise two settable states. Furthermore the open adjustment devices can obstruct the flow of the charge air through the inlet channel. In EP 3 043 045 A2 an alternative solution is additionally proposed, in which a number of segments of the adjustment device in the inlet channel are radially adjustable. However, the individual segments can have a negative influence on the airflow in the inlet channel and can lead to undesirable vibrations and sound emissions in the compressor if the adjustment device is not fully opened or closed.
The talk “turbocharger compressor with variable inlet for realising highly efficient drive concepts” by Continental Automotive GmbH at the 10th MTZ symposium has disclosed a further solution which proposes a further adjustment device with three closure elements which are movable relative to each other. The movable closure elements can be pushed on top of each other in circumferential direction in order to, in this way, adapt the diameter of the inlet channel. Disadvantageously the closure elements are in contact with each other so that different dead volumes are produced in circumferential direction of the inlet channel. This can lead to turbulences in the airflow, which puts an unnecessary stress on the compressor wheel and leads to undesirable vibrations and sound emissions in the compressor.
DE 10 2010 026 176 B4, DE 10 2011 121 996 A1, DE 2013 003 418 A1 and U.S. Pat. No. 9,683,484 B2 circumvent these disadvantages, in that an internal surface of the inlet channel is adapted by an adjustment device, respectively. The adjustment devices consist of a number of strips which, being arranged axially adjacent to each other, form the internal surface of the inlet channel. The setting angle of the strips can be changed relative to the inlet channel so that the diameter of the inlet channel can be adapted. Disadvantageously these adjustment devices are very complex from a manufacturing point of view and thus cost-intensive. Further these solutions require additional installation space which often is not available.
Therefore it is the requirement of the invention to propose an improved or at least alternative embodiment for a generic compressor, with which in particular the described disadvantages are overcome.
According to the invention this requirement is met by the subject of the independent claims. Advantageous embodiments are the subject of the dependent claims.
A generic compressor is suitable for compressing charge air for a combustion engine and comprises a charge air inlet through which charge air can flow in axial direction. An adjustment device is fixedly arranged in the charge air inlet for adjusting the diameter of the same. The adjustment device comprises a ring-shaped guidance arrangement arranged radially at the charge air inlet and a number of aperture elements movably mounted in the guidance arrangement. The aperture elements can be adjusted at right angles to the axial direction by the guidance arrangement in at least two closed positions, wherein the diameter of the charge air inlet varies in the respective closed positions. According to the invention the aperture elements are tightly fitted—in other words arranged in a common radial aperture plane and are supported against—each other in the at least two closed positions.
In the respective closed positions the diameter of the charge air inlet is radially reduced so that the charge air flow/the flow-through cross-section is reduced. In this way the surge line can be moved towards smaller mass flows thereby improving the response behaviour of the engine and reducing fuel consumption. The adjustment device according to the invention may, in principle, comprise an infinite number of closed positions occurring between a maximally closed position and a minimally closed position. This means that the diameter is at its minimum in the maximally closed position and at its maximum in the minimally closed position. Due to the guidance arrangement the aperture elements can be moved perpendicularly to the axial direction and thus within the aperture plane. Furthermore the respective aperture elements are, according to the invention, supported against each other in circumferential direction and arranged in a common radial aperture plane, i.e. in an aperture plane at right angles to the axial direction. As a result it is possible, in particular, to avoid turbulences in the airflow and therefore also undesirable vibrations and sound emissions in the compressor as well as a non-stationary load on the blades of a compressor wheel.
With an advantageous further development of the adjustment device according to the invention it is provided that the aperture elements, in their respective closed positions, form a radially essentially closed, ring-shaped aperture surface with a central flow orifice for the through-flow of the charge air. The essentially closed ring-shaped aperture surface prevents the charge air from flowing through between the individual aperture elements, so that turbulences in the airflow can be reduced. The aim is to obtain a fully closed or at least substantially closed ring-shaped aperture surface. The expression “substantially closed” in this context means that in particular production-related gaps between the respective mutually contacting aperture elements are negligibly small. The closed ring-shaped aperture surface is arranged radially in the charge air inlet, so that charge air can flow through the flow orifice centrally through the charge air inlet. Advantageously the flow orifice of the closed ring-shaped aperture surface may be circular and approximately circular in the respective closed positions. In order to realise the circular and approximately circular flow orifice, the number of aperture elements in the adjustment device may for example be between 5 and 15. In principle, however, the number of aperture elements may be a random number. Alternatively or additionally the shape of the aperture elements in the adjustment device may be adapted as appropriate. Due to the essentially circular flow orifice turbulences in the airflow can be advantageously reduced.
Advantageously provision may be made for both sides of the respective aperture element to be in contact with respectively one side surface of the adjacent aperture element, so that the aperture elements in the respective closed position form the essentially closed ring-shaped aperture surface. The respective aperture element, in the aperture plane, has a circumferential contour, which in the aperture plane extends laterally along the respective aperture element in one circumferential direction and in doing so frames the respective aperture element. The above mentioned side surfaces of the respective aperture element are formed by portions of this circumferential contour. The side surfaces may for example be flat transversely to the circumferential direction and aligned in axial direction, i.e. extend at right angles to the aperture plane. Alternatively the side surfaces may be arched transversely to the circumferential direction or inclined to the axial direction. In order to allow the aperture elements to be moved together into the respective closed position when adjusting the adjustment device, the respective two side surfaces of the respective aperture element may be adjacent to each other and in particular merge into each other at a radially internal end of the respective aperture element. Further the respective two side surfaces, in particular at the said internal end, may be joining each other at a connecting angle of less than 90°. Advantageously the respective side surfaces of adjacent aperture elements movably contacting each other may be linear, at least in sections, in the circumferential direction/in the aperture plane or may comprise an identical radius of curvature. As a result it is possible for the respective side surfaces in particular, to slide off each other and to adapt the circular flow orifice with the aperture surface remaining closed.
With one advantageous further development of the adjustment device provision is made for the guidance arrangement to comprise a support ring and an adjusting ring, which are arranged radially in the charge air inlet and so as to be able to rotate relative to each other, wherein when the support ring and/or the adjusting ring are rotated relative to each other, the aperture elements can be moved into the respective closed positions. As such the support ring for example may be fixed in the charge air inlet in a material-bonded, force-fitted or form fitted manner and the adjusting ring on the support ring may be rotatable relative to the air inlet and thus relative to the support ring by means of an actuator arrangement. Alternatively the support ring may be integrally formed in the charge air inlet. Advantageously the aperture elements can then be arranged between the support ring and the adjusting ring and may be movably mounted thereon. The aperture elements for example may be axially in full-surface contact with the support ring and on the adjusting ring.
In order to move the aperture elements by means of the guidance elements it may be advantageously provided that the respective aperture element comprises an adjusting pin on a first closing surface in the aperture plane/on a closing surface extending in parallel thereto, and a support pin on a closing surface opposite the first closing surface. The two closing surfaces form the two axial sides of the respective aperture element. Due to the circumferential contour comprising the above-mentioned side surfaces, the two closing surfaces may enclose and form the respective aperture element. The support pin may then be movably arranged in a support long groove and the adjusting pin may be movably arranged in an adjusting long groove of the adjusting ring. Alternatively the respective aperture element may comprise an adjusting long groove on a first closing surface lying in the aperture plane, and a support long groove on a closing surface lying opposite the first closing surface. Similarly a support pin of the support ring may then be movably arranged in the support long groove, and an adjusting pin of the adjusting ring may then be movably arranged in the adjusting long groove. The respective aperture element is then in contact with the adjusting ring by means of the first closing surface and in contact with the second closing surface by means of the support ring. When the support ring and the adjusting ring are rotated relative to one another, the respective support pin can be guided in the respective support long groove and the respective adjusting pin can be guided in the respective adjusting long groove, as a result of which the aperture elements in the aperture plane are pushed into each other and moved into the respective closed position. Advantageously the respective aperture elements are steplessly movable between the support ring and the adjusting ring which means that a practically infinite number of closed positions in the adjustment device are achievable. With this arrangement the aperture elements in the respective closed positions are supported against each other in circumferential direction, thereby preventing turbulences in the airflow and therefore also vibrations and sound emissions in the compressor.
Advantageously, as a result of rotating the adjusting ring and/or the support ring relative to each other, the aperture elements may be movable tangentially relative to the adjusting ring and/or the support ring. The support long groove and the adjusting long groove may then be aligned in circumferential direction, so that the aperture elements can be tangentially guided in these. Advantageously the support long groove and/or the adjusting long groove may each comprise a guidance angle relative to the circumferential direction of the guidance arrangement. Alternatively or additionally the support long groove and/or the adjusting long groove may be shaped as a straight line or as an arch. Independently of how they are shaped, the support long groove is adapted to the support pin and the adjusting long groove is adapted to the adjusting pin such that the support pin is prevented from getting stuck in the support long groove and the adjusting pin is prevented from getting stuck in the adjusting long groove.
To summarise, in the compressor according to the invention the aperture elements are arranged in a common radial aperture plane and further are supported against each other in circumferential direction in the respective closed positions. This allows the ring-shaped closed aperture surface with the flow orifice to the formed, through which the charge air can flow. In the compressor according to the invention turbulences in the airflow and thus vibrations and sound emissions can therefore be avoided.
The invention also relates to an exhaust gas turbocharger with a turbine and with a compressor constructed as described above. The turbine and compressor are drivingly coupled so that when the turbocharger is operating, the turbine drives the compressor.
Further important features and advantages of the invention are revealed in the sub-claims, the drawings and the associated description of the figures with reference to the drawings.
It is understood that the above mentioned features and the features still to be explained can be utilised not only in the respectively stated combination but also in other combinations or on their own without leaving the scope of the present invention.
Preferred exemplary embodiments of the invention are depicted in the drawings and will be explained in detail in the description hereunder, wherein identical reference symbols refer to identical or similar or functionally identical components.
In the schematically drawn figures
A number of identical aperture elements 11 are arranged between the adjusting ring 9 and the support ring 10, the aperture elements 11 being movably mounted in the guidance arrangement 8. By rotating the adjusting ring 9 relative to the support ring 10 the guidance arrangement 8 can adjust the aperture elements 11 to assume an infinite number of closed positions, wherein the diameter DEIN of the charge air inlet 5 is different in the respective closed positions. The infinite number of closed positions occurs between a maximally closed position and a minimally closed position, wherein the diameter DEIN of the charge air inlet is at its minimum in the maximally closed position and at its maximum in the minimally closed position. In
According to the invention the aperture elements 11 are arranged in a common radial aperture plane 12, which extends perpendicularly to the axial direction 6, and they are supported against each other in the respective closed positions in the circumferential direction 25. Viewed radially the aperture elements 11 form a closed ring-shaped aperture plane 13 with an approximately circular flow orifice 14 for the charge air to flow through it in axial direction 6. The flow orifice 14 is arranged flush with the charge air inlet 5, so that in the minimally closed position—as shown in
Further details for constructing the adjustment device 7 are explained in detail hereunder with reference to
In detail, in the aperture plane 12 the respective aperture element 11 comprises a circumferential contour 22, which extends in the aperture plane 12 laterally along the respective aperture element 11 in a circumferential direction 23 indicated by a double arrow in
In
When rotating the adjusting ring 9 relative to the support ring 10 the aperture elements 11 cooperate with the adjusting ring 9 and the support ring 10. The adjusting pin 16 is guided along the corresponding adjusting long groove 20 and the support pin 17 is guided along the support long groove 19. The neighbouring aperture elements 11 slide off the side surfaces 18a and 18b which are in contact with each other, and the diameter DÖFN of the flow orifice 14—and correspondingly the diameter DEIN of the charge air inlet 5—increases or decreases according to the direction of rotation of the adjusting ring 9 on the support ring 10. This enables an infinite number of closed positions to be set between the minimally closed position—as shown in
Independently of the setting of the closed position the aperture elements 11 of the adjustment device 7 are in contact with each other with their side surfaces 18a and 18b in circumferential direction 25. The aperture surface 13 is closed and the flow orifice 14 is approximately circular. Advantageously this has the effect of preventing turbulences in the airflow and thus undesirable vibrations and sound emissions in the compressor 1.
Number | Date | Country | Kind |
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102018202066.3 | Feb 2018 | DE | national |