This U.S. National stage application claims priority under 35 U.S.C. §119(a) to Japanese Patent Application No. 2008-047938, filed in Japan on Feb. 28, 2008, the entire contents of which are hereby incorporated herein by reference.
The present invention relates to a compressor, more specifically, to a compressor using a lubricating oil.
Some compressors (e.g., scroll compressors) include a driving shaft configured to drive a compression mechanism and a slide bearing supporting the driving shaft for allowing the driving shaft to slide therealong. In the well-known compressors, a lubricating oil is configured to be supplied to the sliding surfaces of the driving shaft and the slide bearing for reducing friction to be produced therebetween.
In same cases, however, the lubricating oil supplied to the sliding surfaces leaks from the bottom ends of the sliding surfaces. Further, the leaked lubricating oil is partially discharged out of the compressor together with a refrigerant. When a large quantity of the lubricating oil leaks out of the compressor, this results in reduction in a quantity of the lubricating oil contained in the compressor and troubles of the compressor. For example, leakage of the lubricating oil results in a large friction between the driving shaft and the slide bearing. Therefore, the driving shaft and the slide bearing are both abraded because of the friction produced therebetween.
In view of the drawback, the following compressor-related technology has been proposed. Specifically, a compressor houses a circulation path in the interior thereof for circulating the lubricating oil. A driving shaft includes an annular groove circumferentially extended thereon about a rotation axis thereof. A fixation member is configured to fix the slide bearing and includes an oil path. The oil path allows the lubricating oil, accumulated in the annular groove, to flow to the circulation path. For example, Japanese Laid-open Patent Publication No. 2003-293954 describes the technology.
The aforementioned technology results in reduction in oil-film pressure at the annular groove. The lubricating oil on the sliding surfaces thereby flows into the annular groove. The lubricating oil in the annular groove easily flows to the circulation path through the oil path.
Even the compressor described in Japanese Laid-open Patent Publication No. 2003-293954, however, may cause leakage of the lubricating oil from the sliding surfaces. This may cause troubles of the compressor thereafter.
Leakage of the lubricating oil can be prevented by, for instance, producing a long distance from the annular groove to the bottom ends of the sliding surfaces. However, this is not fully preferable because the sliding bearing is required to be vertically elongated. Alternatively, leakage of the lubricating oil can be prevented by deeply forming the annular groove on the driving shaft. However, this is not fully preferable because strength of the driving shaft is reduced by the structure.
The present invention is produced in view of the above. The present invention addresses a need for effectively preventing leakage of the lubricating oil from the sliding surfaces.
A compressor according to a first aspect of the present invention is configured to compress a refrigerant using a lubricating oil. The compressor includes a compression mechanism, a driving shaft, a slide bearing, a first surface, and a second surface. The compression mechanism is configured to compress the refrigerant. The driving shaft is configured to drive the compression mechanism. The driving shaft is further configured to rotate about a rotation axis. The slide bearing supports the driving shaft for allowing the driving shaft to slide therealong. The first surface intersects with a line arranged in parallel to the rotation axis. The first surface is fixed to the driving shaft. The second surface is facially abutted to the first surface from bottom. A recovery space is formed in the compressor for recovering the lubricating oil leaking out of bottom ends of sliding surfaces of the slide bearing and the driving shaft. The first surface and the second surface respectively continue to surfaces forming the recovery space.
A compressor according to a second aspect of the present invention relates to the compressor according to the first aspect of the present invention. In the compressor, the driving shaft includes a portion protruded towards the rotation axis in a radial direction. Further, the first surface forms at least a part of a bottom surface of the protruded portion of the driving shaft.
A compressor according to a third aspect of the present invention relates to the compressor according to one of the first and second aspects of the present invention. The compressor further includes a fixation member fixing the slide bearing thereon. The fixation member includes a portion protruded towards the driving shaft. The portion is positioned below a part of the fixation member where the slide bearing is fixed. The second surface forms at least a part of a top surface of the protruded portion of the fixation member.
A compressor according to a fourth aspect of the present invention relates to the compressor according to one of the first and second aspects of the present invention. The compressor further includes a fixation member and a plate. The fixation member fixes the slide bearing thereon. The plate is fixed to the fixation member while being positioned below a part of the fixation member where the slide bearing is fixed. Further, the second surface forms at least a part of a top surface of the plate.
A compressor according to a fifth aspect of the present invention relates to the compressor according to one of the first to fourth aspects of the present invention. The compressor further includes a fixation member fixing the slide bearing thereon. In the compressor, a circulation path is formed for circulating the lubricating oil therein. In the compressor, the recovery space includes a first space and a second space. The first space is formed by surfaces when the driving shaft is supported by the slide bearing. The surfaces include: a lateral surface of the driving shaft, which continues to the first surface; a bottom surface of the slide bearing; a surface continuing to the second surface; and a surface of the fixation member, positioned close to the driving shaft. The second space connects the first space and the circulation path.
A compressor according to a sixth aspect of the present invention relates to the compressor according to the fifth aspect of the present invention. In the compressor, the surface of the fixation member, positioned close to the driving shaft, is further retracted away from the driving shaft than a surface fixing the slide bearing thereon is.
A compressor according to a seventh aspect of the present invention relates to the compressor according to the fifth aspect of the present invention. In the compressor, the second space is formed by an annular groove and a connection path. The annular groove is opposed to a part or entirety of the slide bearing through a wall. The connection path penetrates the wall for connecting the first space and the second space.
According to the compressor of the first aspect of the present invention, the first surface fixed to the driving shaft is supported by the second surface. The first surface is thereby pressed onto the second surface due to the weight of the driving shaft. Accordingly, it is almost impossible for the lubricating oil to enter a clearance between the first and second surfaces continuing to the surfaces forming the recovery space. Consequently, it is possible to efficiently prevent the lubricating oil, flowing into the recover space, from leaking out through the clearance between the first and second surfaces. Further, the first surface is pressed onto the second surface due to the weight of the driving shaft even when the compressor is under deactivation. Therefore, the compressor can contain the lubricating oil in the recovery space. Consequently, the compressor can form an initial oil film between the driving shaft and the slide bearing using the lubricating oil contained in the recovery space when the compressor is activated. Further, the compressor can prevent a gas blow caused when oil supply is delayed.
According to the compressor of the second aspect of the present invention, the driving shaft includes the protruded portion. Therefore, reduction in strength of the driving shaft can be prevented. Simultaneously, the bottom surface of the protruded portion can be supported by the second surface from bottom.
According to the compressor of the third aspect of the present invention, the first surface can be supported by the protruded portion of the fixation member from bottom.
According to the compressor of the fourth aspect of the present invention, the first surface can be supported by the top surface of the plate from bottom. Further, the compressor can be simply manufactured with a simple structure that the plate is attached to the fixation member.
According to the compressor of the fifth aspect of the present invention, oil-film pressure is reduced in the first space. The lubricating oil, flowing between the sliding surfaces, thereby flows into the first space. The lubricating oil, flown into the first space, is subsequently guided to the circulation path through the second space. Leakage of the lubricating oil can be thereby prevented. Further, the first space can be formed by arrangement of the driving shaft and the slide bearing without processing the driving shaft and the fixation member. Therefore, the compressor can be simply manufactured.
Further, the lubricating oil, flowing between the sliding surfaces, is configured to flow into the circulation path. Therefore, frictional heat generated between the sliding surfaces can be relieved by the lubricating oil as a heat reliever.
According to the compressor of the sixth aspect of the present invention, the first space is expanded. Therefore, a quantity of the lubricating oil recoverable in the first space can be increased.
According to the compressor of the seventh aspect of the present invention, the annular groove functions as a lubricating oil circulation path, whereas the wall functions as an elastic bearing. Therefore, the compressor can achieve prevention of non-uniform/partial contact of the driving shaft with respect to the slide bearing in addition to the advantageous effect of the compressor according to the fifth aspect of the present invention.
The scroll compressor 1 includes a housing 11, a compression mechanism 15, a motor 16, a crank shaft 17, a slide bearing 7, a bearing 60, and a fixation member 3. The respective components will be hereinafter explained.
<Housing>
The housing 11 is a tubular member having closed top and bottom ends. The housing 11 is extended along the direction 91. The housing 11 houses the compression mechanism 15, the motor 16, the crank shaft 17, the slide bearing 7, the bearing 60, and the fixation member 3 in the interior thereof. In addition, the housing 11 includes a recovery space 8 in the interior thereof for recovering lubricating oil therein (see
<Motor>
The motor 16 includes a stator 51 and a rotor 52. The stator 51 is an annular member fixed to the housing 11. The rotor 52 is configured to rotate about a rotation axis 90. The rotor 52 is disposed on the inner peripheral side of the stator 51 while being opposed to the stator 51 through an air gap. It should be noted in
<Crank Shaft>
The crank shaft 17 is extended along the direction 91. The crank shaft 17 includes a main shaft 17a and an eccentric part 17b. The main shaft 17a is a part configured to rotate about the rotation axis 90. The main shaft 17a is connected to the rotor 52. A lower portion of the main shaft 17a is slidably supported by the bearing 60.
The main shaft 17a includes a portion 171 protruded in a radial direction 94 with respect to the rotation axis 90 (see
The eccentric part 17b is disposed eccentric to the rotation axis 90. The eccentric part 17b is connected to the upper side of the main shaft 17a.
It should be noted that the compression mechanism 15 is configured to be driven in response to rotation of the crank shaft 17, as described below. Therefore, the crank shaft 17 can be regarded as a driving shaft configured to drive the compression mechanism 15.
<Fixation Member>
As specifically illustrated in
The fixation member 3 includes a recess 34 and an aperture 33 in the vicinity of the rotation axis 90. The recess 34 is upwardly opened, whereas the aperture 33 penetrates through the fixation member 3 downwardly from the recess 34. The recess 34 houses the eccentric part 17b of the crank shaft 17.
The fixation member 3 includes a portion 31 (see
The protruded portion 31 includes a top surface 311. A portion 311a of the top surface 311 is facially abutted to a portion 1711a of the bottom surface 1711 of the main shaft 17a from bottom.
The aforementioned content can be regarded as follows based on the understanding that the facially abutted portions of the bottom surface 1711 and the top surface 311 correspond to first and second surfaces, respectively. In short, the scroll compressor 1 includes a first surface 1711a and a second surface 311a. The first surface is fixed to the crank shaft 17, whereas the second surface 311a is facially abutted to the first surface 1711a from bottom.
<Slide Bearing>
The slide bearing 7 is fixed to the inner peripheral surface of the aperture 33. The slide bearing 7 supports the main shaft 17a of the crank shaft 17 for allowing the main shaft 17a to slide therealong under a condition that the main shaft 17a penetrates through the aperture 33.
<Compression Mechanism>
The compression mechanism 15 includes a stable scroll 24 and a movable scroll 26. The compression mechanism 15 is configured to compress a refrigerant. For example, it is herein possible to use a refrigerant containing one of the following as a main constituent thereof: chlorofluorocarbon (CFC); hydrochlorofluorocarbon (HCFC); hydrofluorocarbon (HFC); and carbon dioxide.
The stable scroll 24 includes a head 24a and a compression member 24b. The compression member 24b is coupled to the bottom side of the head 24a. The compression member 24b is extended in a helical shape. A groove 24c is formed between the helical patterns of the compression member 24b.
The movable scroll 26 includes a head 26a, a compression member 26b, and a bearing 26c. The compression member 26b is coupled to the top side of the head 26a. The compression member 26b is extended in a helical shape.
The compression member 26b is contained in the groove 24c of the stable scroll 24. The compression mechanism 15 includes a space 40 between the compression member 24b and the compression member 26b. The space 40 is sealed by the heads 24a, 26a. Accordingly, the space 40 is allowed to be used as a compression chamber.
The bearing 26c is coupled to the bottom side of the head 26a. The bearing 26c supports the eccentric part 17b of the crank shaft 17 for allowing the eccentric part 17b to slide therealong. The movable scroll 26 is configured to orbit about the rotation axis 90 when the eccentric part 17b rotates about the rotation axis 90. In other words, the compression mechanism 15 is configured to be driven in conjunction with rotation of the crank shaft 17.
A lubricating oil is used for the aforementioned scroll compressor 1 in order to reduce mechanical friction to be caused in the interior of the scroll compressor 1. The lubricating oil is accumulated in a reservoir 18 disposed in the scroll compressor 1. Flow of the lubricating oil will be hereinafter explained with reference to
The crank shaft 17 includes a through hole 175 and a transverse hole 176. The through hole 175 penetrates the crank shaft 17 from a bottom end 175b to a top end 175a in a predetermined direction arranged along the direction 91. The transverse hole 176 is extended from the through hole 175 to sliding surfaces 71 of the main shaft 17a and the slide bearing 7 (see
The through hole 175 is configured to function as a centrifugal pump in conjunction with rotation of the crank shaft 17. Specifically, the lubricating oil accumulated in the reservoir 18 is drawn from the bottom end 175b to the top end 175a of the crank shaft 17 through the through hole 175 in driving of the scroll compressor 1.
The scroll compressor 1 includes a path 9 allowing the drawn lubricating oil to flow back to the reservoir 18. It should be noted in
Thus, the lubricating oil can be circulated. Simultaneously, friction can be reduced between the eccentric part 17b and the bearing 26c. It should be noted the path 9 can be regarded as a circulation path in terms of circulation of the lubricating oil using the path 9.
Further, the drawn lubricating oil flows into a clearance between the sliding surfaces 71 of the crank shaft 17 and the slide bearing 7 through the transverse hole 176. When flowing into the clearance between the sliding surfaces 71, the lubricating oil partially flows upwards and subsequently flows back to the reservoir 18 through the path 9 (see
The lubricating oil is recovered by the recovery space 8 after flowing out of the bottom ends 71a of the sliding surfaces 71. Specifically, the recovery space 8 includes a space 81 and a path 82 (see
The space 81 is formed by four surfaces under a condition that the slide bearing 7 supports the crank shaft 17. The first surface corresponds to a surface 17c. The surface 17c is a part of the lateral surface of the crank shaft 17 and continues to the portion 1711a (a first surface) of the bottom surface 1711 of the main shaft 17a. The second surface corresponds to a bottom surface 7a of the slide bearing 7. The third surface corresponds to a portion 311b. The portion 311b is different from the portion 311a (a second surface) of the top surface 311 of the fixation member 3. It should be noted that the portion 311b of the top surface 311 can be regarded as a surface continuing to the portion 311a (the second surface). The fourth surface corresponds to a surface 32a. The surface 32a is a part of the surface (i.e., a surface close to the crank shaft 17) of the fixation member 3. The surface 32a is positioned between the top surface 311 and the bottom surface 7a.
Based on the aforementioned contents of the first and third surfaces, the portion 1711a (the first surface) of the bottom surface 1711 of the main shaft 17a and the portion 311a (the second surface) of the top surface 311 of the fixation member 3 can be respectively regarded as surfaces continuing to the surfaces forming the recovery space 8.
The path 82 connects the space 81 and the path 9. Specifically, the path 82 is vertically extended along the slide bearing 7 from the space 81 to the path 9 while being disposed on the opposite side of the crank shaft 17 through the slide bearing 7.
It should be noted that the space 81 and the path 82 can be respectively regarded as a first space and a second space included in the recovery space 8.
With the recovery space 8, the lubricating oil, flowing between the sliding surfaces 71, flows into the space 81 because the oil-film pressure is reduced in the space 81. The lubricating oil is guided to the path 9 through the path 82 after flowing into the space 81. Leakage of the lubricating oil can be thereby prevented. Further, the space 81 can be formed by arrangement of the crank shaft 17 and the slide bearing 7 without processing the crank shaft 17 and the fixation member 3. The scroll compressor 1 can be thereby simply manufactured.
Yet further, the lubricating oil, flowing between the sliding surfaces 71, is configured to flow into the path 9. Frictional heat generated between the sliding surfaces 71 can be thereby relieved with the lubricating oil as a heat reliever.
According to the aforementioned scroll compressor 1, the portion 1711a (the first surface) of the bottom surface 1711 fixed to the crank shaft 17 is supported by the portion 311a (the second surface) of the top surface 311 of the fixation member 3 from bottom. Therefore, the first surface 1711a is pressed onto the second surface 311a due to the weight of the crank shaft 17.
Therefore, it is almost impossible for the lubricating oil to flow into a clearance between the first and second surfaces 1711a, 311a continuing to the surfaces forming the recovery space 8. Consequently, it is possible to efficiently prevent the lubricating oil, flowing into the recovery space 8, from leaking out through a clearance between the first surface 1711a and the second surface 311a.
<Modification 1>
In the aforementioned scroll compressor 1, the portion 1711a (the first surface) of the bottom surface 1711 of the main shaft 17a is horizontally extended (see
It should be noted in the present modification that the portion 311a (the second surface) of the top surface 311 of the fixation member 3 is facially abutted to the first surface 1711a from bottom.
<Modification 2>
The plate 35 is fixed to the fixation member 3. The plate 35 is positioned below a part of the fixation member 3 where the slide bearing 7 is fixed. An inner peripheral surface 35a of the plate 35 is protruded towards the crank shaft 17. The inner peripheral surface 35a is disposed closer to the crank shaft 17 than the surface 32a (i.e., a surface close to the crank shaft 17) of the fixation member 3 and a surface 7b (i.e., a surface close to the crank shaft 17) of the slide bearing 7 fixed to the fixation member 3 are.
Further, a portion 351a of a top surface 351 of the plate 35 is facially abutted to the portion 1711a (the first surface) of the bottom surface 1711 of the main shaft 17a from bottom. It should be noted that the portion 351a of the top surface 351 can be regarded as the second surface.
A portion 351b of the top surface 351 is a portion different from the portion 351a. The portion 351b is one of the surfaces forming the recovery space 8. It should be noted that the portion 351b corresponds to the third surface of the four surfaces forming the aforementioned recovery space 8.
The scroll compressor 1 of the present modification can efficiently prevent leakage of the lubricating oil similarly to the aforementioned scroll compressor 1 (see
<Modification 3>
According to the scroll compressor 1 of the present modification, the space 81 of the recovery space 8 is expanded. A volume of the lubricating oil recoverable in the space 81 can be thereby increased.
<Modification 4>
The scroll compressor 1 according to the present modification can efficiently prevent leakage of the lubricating oil similarly to the aforementioned scroll compressor 1 (see
<Modification 5>
The aforementioned scroll compressor 1 includes only a single path, i.e., the path 82 (see
Further, the aforementioned scroll compressor 1 includes the path 82 having a semicircular cross-section (see
Further, the number of and the shape of the paths may be combined as needed. In other words, the number of and the shape of the paths can be arbitrarily selected without impairing advantageous effects of the present invention.
<Modification 6>
The aforementioned scroll compressor 1 includes the path 82 formed adjacent to the slide bearing 7 (see
<Modification 7>
The aforementioned scroll compressor 1 includes the path 82 formed adjacent to the slide bearing 7 (see
Alternatively, another roughly L-shaped through hole 283a may be further formed in the aforementioned modification (see
It should be noted that the wall W functions as an elastic bearing in the aforementioned modifications. Therefore, the structure of the present modification contributes not only to efficient recovery of the lubricating oil but also to prevention of non-uniform/partial contact of the driving shaft 17 with respect to the slide bearing 7.
The compressor of the present invention is characterized to achieve, for instance, efficient recovery of the lubricating oil. Therefore, the compressor is useful as a countermeasure product for compressors having high oil leakage rates.
Number | Date | Country | Kind |
---|---|---|---|
2008-047938 | Feb 2008 | JP | national |
2009-045513 | Feb 2009 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2009/053730 | 2/27/2009 | WO | 00 | 8/16/2010 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2009/107797 | 9/3/2009 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4623306 | Nakamura et al. | Nov 1986 | A |
5133651 | Onoda et al. | Jul 1992 | A |
5263822 | Fujio | Nov 1993 | A |
5551852 | Saito et al. | Sep 1996 | A |
5593297 | Nakajima et al. | Jan 1997 | A |
5660539 | Matsunaga et al. | Aug 1997 | A |
6413060 | Tarng et al. | Jul 2002 | B1 |
7214044 | Uekawa et al. | May 2007 | B2 |
20050069443 | Uekawa et al. | Mar 2005 | A1 |
20080056632 | Yoshimura et al. | Mar 2008 | A1 |
20090010776 | Tsuchiya et al. | Jan 2009 | A1 |
20110020161 | Tsuchiya et al. | Jan 2011 | A1 |
Number | Date | Country |
---|---|---|
49-21412 | Feb 1974 | JP |
58079684 | May 1983 | JP |
59028090 | Feb 1984 | JP |
62271987 | Nov 1987 | JP |
63-268993 | Nov 1988 | JP |
06010864 | Jan 1994 | JP |
09-32758 | Feb 1997 | JP |
09032758 | Feb 1997 | JP |
10-153186 | Jun 1998 | JP |
10153186 | Jun 1998 | JP |
10220369 | Aug 1998 | JP |
11-182473 | Jul 1999 | JP |
2003-129967 | May 2003 | JP |
2003-293954 | Oct 2003 | JP |
2007-224798 | Sep 2007 | JP |
Entry |
---|
International Preliminary Report of corresponding PCT Application No. PCT/JP2009/053730. |
Number | Date | Country | |
---|---|---|---|
20100329914 A1 | Dec 2010 | US |