This non-provisional application is based on Japanese Patent Application No. 2014-066325 filed on Mar. 27, 2014 with the Japan Patent Office, the entire contents of which are hereby incorporated by reference.
Field of the Invention
The present invention relates to a compressor.
Description of the Background Art
A compressor includes a cylinder block, a front housing, a rear housing, and a valve-forming plate or the like. The valve-forming plate is interposed between the cylinder block and the rear housing. The cylinder block forms a compression chamber inside a cylinder bore. The rear housing forms a discharge chamber toward which a refrigerant compressed in the compression chamber is discharged, and an accommodation chamber accommodating a check valve therein and communicating with the discharge chamber through the check valve.
As disclosed in Japanese Patent Laying-Open No. 2000-346218, the compressor includes a discharge passage for delivering the refrigerant compressed in the compression chamber to an external device (a condenser, for example). In the compressor disclosed by the document, the valve-forming plate is formed by an intake valve, a valve plate, a discharge valve and a retainer, and the discharge passage is formed in the rear housing, the valve-forming plate and the cylinder block.
In the case where the discharge passage is formed in the rear housing, the valve-forming plate and the cylinder block, the valve-forming plate is provided with a communication hole functioning as a part of the discharge passage. The rear housing is provided with a passage for communicating the accommodation chamber accommodating the check valve therein with the communication hole formed in the valve-forming plate. The cylinder block is provided with a connection portion to be connected to an external device (a condenser, for example), and another passage for communicating the connection portion with the communication hole formed in the valve-forming plate.
Conventionally, it was difficult to increase flexibility in design of these passages. Specifically, in a conventional compressor, since the communication hole provided in the valve-forming plate has a small dimension (flow passage area), there is only limited installation range (such as the installation angle and the installation position) inside which these passages may communicate with the small communication hole.
An object of the present invention is to provide a compressor capable of achieving a high flexibility in designing a discharge passage.
A compressor which is provided with a compression chamber and a discharge passage and is configured to deliver a refrigerant compressed in the compression chamber to an external device through the discharge passage includes a cylinder block configured to form the compression chamber, a rear housing configured to form a discharge chamber toward which the refrigerant compressed in the compression chamber is discharged and an accommodation chamber accommodating a check valve therein and communicating with the discharge chamber through the check valve, and a valve-forming plate interposed between the cylinder block and the rear housing and including a communication hole which constitutes a part of the discharge passage. The rear housing includes a first passage extending from the accommodation chamber towards the communication hole of the valve-forming plate. The cylinder block includes a connection portion to be connected to the external device, an outlet space opening towards the connection portion, and a second passage extending from the outlet space towards the communication hole of the valve-forming plate. The discharge passage includes the discharge chamber, the accommodation chamber, the first passage, the communication hole, the second passage, and the outlet space. The flow passage area of the communication hole is larger than at least one of the flow passage area of the first passage and the flow passage area of the second passage.
The foregoing and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
Embodiments in accordance with the present invention will be described hereinafter with reference to the drawings. Unless otherwise specified, the scope of the present invention is not limited to the number, the amount or the like cited in the embodiments to be described below. The same components and corresponding components are assigned with the same reference numerals, and the description may not be repeated.
(Compressor 100)
Specifically, the compressor 100 includes a cylinder block 1, a front housing 3, a rear housing 5 and a valve-forming plate 2. The front housing 3 is joined to the front end of the cylinder block 1, and the rear housing 5 is joined to the rear end of the cylinder block 1 through the valve-forming plate 2.
A plurality of cylinder bores 1b are formed inside the cylinder block 1. The cylinder block 1 and the front housing 3 form a crank chamber 9. The cylinder block 1 has a shaft hole 1h, and the front housing 3 has a shaft hole 3h. The shaft holes 1h and 3h support a drive shaft 6 through the intermediary of a shaft-sealing units 9a and shaft-bearing units 9b and 9c. A pulley 6m is installed to the front housing 3 through a bearing device 3b. The pulley 6m is fixed to the drive shaft 6, and a belt 6n driven by a vehicular engine or motor is wound on the pulley 6m.
A lug plate 9f and a swash plate 7 are provided inside the crank chamber 9. The lug plate 9f is press-fitted to the drive shaft 6, and the drive shaft 6 is inserted into and penetrates the swash plate 7. Bearing units 9d and 9e are provided between the lug plate 9f and the front housing 3. An inclination angle-reducing spring 8a is provided between the lug plate 9f and the swash plate 7. The lug plate 9f and the swash plate 7 are connected together by a link mechanism 7c.
A circlip 6a is fixed to the drive shaft 6. A return spring 8b is provided between the circlip 6a and the swash plate 7. The plurality of cylinder bores 1b each houses therein one piston 1p. A pair of shoes 7a and 7b are provided between each piston 1p and the swash plate 7. The wobbling motion of the swash plate 7 is converted into the reciprocating movement of each piston 1p by the shoes 7a and 7b.
The valve-forming plate 2 is interposed between the rear end face of the cylinder block 1 and the front end surface of the rear housing 5. The cylinder bore 1b of the cylinder block 1 forms the compression chamber 1r between the piston 1p and the valve-forming plate 2. The valve-forming plate 2 includes an intake valve, a valve plate, a discharge valve, a retainer and the like, and has a substantially plate-like shape as a whole. To be described in detail hereinafter, the valve-forming plate 2 is provided with a discharge port 2p (see
A suction chamber 5a, a discharge chamber 5b, and an accommodation chamber 5c are formed inside the rear housing 5. The suction chamber 5a is in communication with the compression chamber 1r inside the cylinder bore 1b through a suction port (not shown) formed to penetrate through the valve-forming plate 2. The crank chamber 9 and the suction chamber 5a are connected together by a passage 4a. The crank chamber 9 and the discharge chamber 5b are connected together by passages 4b and 4c.
The rear housing 5 houses therein a capacity control valve 4g. The capacity control valve 4g is in communication with the passages 4b and 4c, and meanwhile is communication with the suction chamber 5a through the intermediary of a pressure detecting passage 4d. The capacity control valve 4g, based on a detected flow rate differential pressure or the like of the refrigerant gas in the pressure detecting passage 4d, controls the passage 4b and 4c to open or close. The high-pressure refrigerant gas in the discharge chamber 5b is supplied to the crank chamber 9 through the passages 4b and 4c. Adjusting the pressure in the crank chamber 9 to a desired value causes the inclination angle of the swash plate 7 to change, and thereby changes the discharge capacity to a desired one.
The discharge chamber 5b within the rear housing 5 is in communication with the compression chamber 1r inside the cylinder bore 1b through the discharge port 2p which is formed to penetrate through the valve-forming plate 2 (see
(Check Valve 10)
The valve housing 13 houses therein a spring 14 urging the valve body 12 towards the valve-closing direction. A side wall of the valve housing 13 is formed with a communication window 15. When the valve is opened, the refrigerant from the valve hole 11h flows into the accommodation chamber 5c (specifically, a part of the accommodation chamber 5c located downstream than the check valve 10) through the communication window 15.
(Discharge Passage 6s)
(First Passage 5d and First Space 5e)
Referring to
The bulge portion 5t constitutes a part of the rear housing 5, and is integrally formed with the part of the rear housing 5 that forms the discharge chamber 5b and the accommodation chamber 5c. A first passage 5d and a first space 5e are formed inside the bulge portion 5t. The part of the rear housing 5 that forms the discharge chamber 5b and the accommodation chamber 5c and the part of the rear housing 5 that forms the first passage 5d and the first space 5e are made of the same material (aluminum-based metal or the like).
The first passage 5d and the first space 5e communicate with each other, and the first space 5e is located at the downstream of the first passage 5d in the flowing direction of the refrigerant. The first passage 5d has for example a cylindrical shape, and extends towards a part where the communication hole 2h of the valve-forming plate 2 to be described later is formed. The upstream end m1 (see
The part of the rear housing 5 that forms the first space 5e has a bottomed cylindrical shape. The first space 5e is formed into a concave shape through a cutting process or the like performed on a part of an end face 5j (see
(Communication Hole 2h)
As illustrated in
The communication hole 2h is formed inside the bulge portion 2t. In the present embodiment, the communication hole 2h is formed into a substantially cubic space extending in the direction indicated by an arrow AR2 (see
(Second Space 1c, Second Passage 1d and Outlet Space 1e)
Referring to
The bulge portions 1t and 1u constitute a part of the cylinder block 1, and are integrally formed with the part of the cylinder block 1 that forms the cylinder bores 1b. A second space 1c and a second passage 1d are formed inside the bulge portion 1t of the cylinder block 1. An outlet space 1e is formed inside the bulge portion 1u. The part of the cylinder block 1 that forms the cylinder bores 1b and the part of the cylinder block 1 that forms the second space 1c, the second passage 1d and the outlet space 1e are made of the same material (aluminum-based metal or the like).
The second space 1c, the second passage 1d and the outlet space 1e communicate with each other. In the flowing direction of the refrigerant, the second space 1c is located at the upstream of the second passage 1d, and the outlet space 1e is located at the downstream of the second passage 1d. The second passage 1d and the outlet space 1e each has for example a cylindrical shape. The second passage 1d extends from the outlet space 1e towards the part of the valve-forming plate 2 where the communication hole 2h is formed. The upstream end n1 (see
The part of the cylinder block 1 that forms the second space 1c has a bottomed cylindrical shape. The second space 1c is formed into a concave shape through a cutting process or the like performed on a part of an end face 1j (see
The part of the cylinder block 1 that forms the outlet space 1e also has a bottomed cylindrical shape. The outlet space 1e is formed into a concave shape through a cutting process or the like performed on a part of the end face of the cylinder block 1 that forms the connection portion 1f. In a state where the external device 20 is detached (through detaching a connection pipe or the like) from the connection portion 1f, the outlet space 1e has an opening in the connection portion 1f. In the present embodiment, the outlet space 1e is formed into a substantially cylindrical space, and the flow passage area S6 of the outlet space 1e (see
Referring again to
(Functions and Effects)
As described in the above, the flow passage area S3 of the communication hole 2h (see
Similarly, the flow passage area S3 of the communication hole 2h (see
In the present embodiment, the flow passage area S6 of the outlet space 1e (see
As illustrated in
In the present embodiment, the first space 5e (see
In the present embodiment, the second space 1c (see
In the present embodiment, the compressor 100 is provided with a bulge portion (bulge portion 1t, 2t and/or 5t) that bulges outward, and the communication hole 2h provided in the valve-forming plate 2 is located within the bulge portion. The bulge portion 1t is formed integral with the cylinder block 1, and the bulge portion 5t is formed integral with the rear housing 5. According to this configuration, compared with the case where a member is provided separately so as to join the bulge portion to the cylinder block 1 and/or the rear housing 5, it is possible to reduce the manufacturing cost.
In a compressor 101 illustrated in
In the compressor 101, the flow passage area S3 of the communication hole 2h is larger than the flow passage area S1 of the first passage 5d, and the flow passage area S3 of the communication hole 2h is also larger than the flow passage area S5 of the second passage 1d. According to this configuration, since the installation range (such as the installation angle and the installation position) for communicating the first passage 5d and the second passage 1d with the communication hole 2h can be widened, it is possible to achieve a high flexibility in designing the discharge passage 6s. In addition to the configuration of the second embodiment, similar to the first embodiment, the first space 5e may be formed in the rear housing 5. In addition to the configuration of the second embodiment, similar to the first embodiment, the second space 1c may be formed in the cylinder block 1.
In a compressor 102 illustrated in
In a compressor 103 illustrated in
Although the present invention has been described and illustrated in detail, it is clearly understood that the same is by way of illustration and example only and is not to be taken by way of limitation, the scope of the present invention being interpreted by the terms of the appended claims.
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Entry |
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Office Action issued in China Counterpart Patent Appl. No. 201510132291.4, dated Oct. 10, 2016 , along with an English translation thereof. |
Office Action issued in Germany Counterpart Patent Appl. No. 102015104619.9, dated Apr. 27, 2016. |
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20150275885 A1 | Oct 2015 | US |