The subject matter disclosed herein relates to a computer-controllable XYZ machine. The end-effector may be a plasma cutter, a welder, a router, a paint sprayer, or other devices which benefit from being controlled in any XYZ space.
The machining industry has numerous ways to manipulate one or more metals, materials, and/or fibers. This disclosure highlights enhanced devices, methods, and systems for manipulating one or more metals, materials, and/or fibers.
Non-limiting and non-exhaustive examples will be described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various figures.
This disclosure relates to a computer-controllable XYZ machine. The end-effector may be a plasma cutter, a welder, a router, a paint sprayer, or other devices which benefit from being controlled in any XYZ space. This embodiment describes the machine using a plasma cutter as its end-effector.
In one example, the cutting machine does not need a table (e.g., is a non-table-centric machine). Conventionally, a cutting machine needs a table as it foundation which results in the cutting machine being limited by the surface area of the table. Further, the table is costly and requires one or more load-bearing structure in order to hold up the material being worked on (e.g., metal work).
Walls
In various embodiments, the system utilizes a structure that is not actually a component of the system itself. Generally, a wall of an existing structure is used, however fabrications which act as walls (e.g. a surface perpendicular to the ground) are used also. Such fabrications may be standalone, wheeled, or a combination. Also, suitable surfaces include vehicle interiors or exteriors, as well as vehicle trailers.
Tables
In various embodiments, in order to maximize the usefulness of the machine, the traditional table-centric design has been abandoned. Because the system is fixed to a surface it can operate with the normal structure of a table. Table structures are not only heavy and expensive; they are very restrictive and prevent a free and open machining or manufacturing environment. The tables in this design are foldable and provide only a structure into which jigs are placed. Examples of simple jigs may be a thick wooden flat board providing for wood routing, or a cross-hatched metal slat arrangement allowing for welding or plasma cutting. The tables fold to allow minimizing space consumption in several possible configurations, or folded completely so as to allow the space under the machine's envelope to be used for other purposes, including work which would otherwise not be practical to put on a table. In garage installations, the folding tables allow a vehicle to be parked inside the envelope of the machine. In one embodiment, the tables are constructed as 4 foot by 2 foot rectangles. Four such rectangles are used in total. This provides 8 feet by 4 feet, 4 feet by 4 feet, 8 feet by 2 feet, and 4 feet by 2 feet. Adjustable wall mounts act as legs for one side, and adjustable floor legs are used on the adjacent side.
Tool Chaser
In various embodiments, a tool chaser operates under the work table, or under the work piece. The tool chaser is a computer-controlled apparatus which is programmed in such a way that it can intercept debris (gasses, particulates, dust, chips, tailings, etc.) being created by the tool installed in the tool holder. It does not necessarily travel directly under the tool, instead it is programmed to capture debris and may be traveling at an offset with respect to the tool. The tool chaser's capture is performed by computer-controlled placement of a vacuum, a vessel containing a liquid, or an empty vessel, or a combination. Many tools benefit from debris capture under the work being performed, however existing solutions require custom tables to provide water trays or vacuum chambers. These are very costly to construct, operate and maintain. Not only does the tool chaser extend the functionality to all work and tool types, but, as in this embodiment, the vessel used for capture is the size of a 1-gallon paint can. This drastically reduces electrical and maintenance costs.
Vacuum
Traditional vacuum systems drape vacuum hose over a machine in order place the vacuum effect near the tool. This requires an extensive number of feet of unwieldy vacuum hose in order to accommodate the full traveling abilities of a machine. In various embodiments, the disclosed system utilizes a slinky-style hose which readily collapses and expands (unlike traditional hoses). Using a cable, the vacuum hose is kept captive in its travel thereby reducing by as much as half of the normally required vacuum hose required. The cable is buried within the vacuum hose and provides support for the hose to expand and collapse in a controlled fashion. The vacuum hose attachments provide for seals to maintain vacuum throughout the system.
Tool Chaser/Vacuum
When the aforementioned vacuum system and the aforementioned tool chaser are combined, the user of the system will benefit from a debris capture system that currently does not exist in any form. Debris is capture from above and below the work and tool with a drastically reduced cost of operation and maintenance.
In one embodiment of the cutting system 100 shown in
In various examples, the cutting system 100 may be constructed of metal, plastic, wood, ceramics, polymers, and/or combination thereof. In one example, the cutting system 100 parts are made up of mental. For cost savings and simplicity, the current embodiment uses easily-obtained steel angle iron to completely construct the machine.
In various examples, the cutting system 100 may allow for outrageous (extreme, flexible, productive, etc.) Z-directional movement and/or travel. In one example, the Z travel's (movement, etc.) primary use is to allow the Y Axis to be moved up enough to allow objects to be located underneath it (e.g., a car to be parked underneath the cutting system 100). It also lends itself to interesting work: metal can be cut while still on a trailer or in the back of a pickup. It allows large objects to be moved under the cutter/welder. If a wood router is used as the tool, it allows existing furniture to be customized.
In another example, normally the Z axis of any computer numerical control (“CNC”) machine is the shortest-moving axis. For example, a CNC machine with 22″ of X, typically has 16″ of Y, and 8 to 12″ of Z. Being able to adjust the machine dynamically to fit the work is extremely useful. The way it's accomplished today is by using the cutter/welder/router by hand. The CNC machines are only used when the project is in its infancy and still consists of flat components.
In another example, the cutting system 100 may be wall mounted. This has the obvious benefits of space-saving and massive cost-reduction. In conjunction with the Z travel and the low wall profile the machine can practically disappear (requires minimal storage space) when not in use. Not having a fixed table saves a fortune in metal given that tables must hold 500-1000 lbs. to be useful. Also by having no table, the space in the machine's working envelope can be used for parking or for further assembly of a project.
In one example, the cutting system 100 may be used to cut a sunroof into a vehicle. In this example, the vehicle is driven underneath the cutting system 100 where the cutting system 100 creates a sunroof and/or any other element into the vehicle. In another example, one or more objects (e.g., heavy, light, etc.) may be positioned underneath the cutting system 100 and/or Y-axis bars 108 and/or tools located in the one or more tool holders 110 to be worked on by the cutting system 100.
Please note that this disclosure includes controlling the cutting system 100 with one or more processors to automatically cut, craft, and/or modify any object and/or element.
In another example, the one or more Y-axis bars 108 may swing towards the one or more of the Z-axis frame 104 and/or the one or more X-axis bars 102. This may be done for storage purposes. Further, the one or more Y-axis bars 108 may move up the one or more of the Z-axis frame 104 to a storage point. In addition, the one or more Y-axis bars 108 may move towards the one or more X-axis bars 102. In another example, the one or more Y-axis bars 108, the one or more of the Z-axis frame 104 and/or the one or more X-axis bars 102 may consolidate towards each other for compact storage. In another example, the one or more Y-axis bars 108 and the one or more of the Z-axis frame 104 may consolidate towards each other for compact storage while the one or more X-axis bars 102 stay stationary.
Any existing structure that otherwise could not be lifted onto a traditional table either because of weight or dimension. Materials can be cut or welded while still on a delivery trailer or inside the bed of truck. Modifications to existing weldments previously had to be done by handheld cutters or welders. In conjunction with a swiveling head, the end-effector can be oriented in ways never before considered. Coupled with the massive Z axis cuts and welds can be performed in the Z axis—very novel given the X and Y are the project's usual space while the Z is only to downwardly position an end-effector. The unit can be thought of as ‘cubic’ versus the traditional X/Y flat plane.
All of these examples in this disclosure may be combined in any manner. In other words, a first element in example 1 may be combined with a second element and a third element of example 2. Further, a first element in example 1 may be combined with a third element of example 2, a fifth element of example n−1, and/or an n element from an nth example. Further, all directional references may be interchanged. For example, a reference to an element and/or feature completing a task in the x-plane may be replaced by the element and/or feature completing the task in the y-plane and/or the z-plane.
In
In another example, cutting system 300 may include a tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 which includes a capture system 306 and a movement device 304. Further, a titling device 502 may allow the capture system 306 to be tilted and/or turned upside down to empty and/or unload the capture system 306.
The tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 eliminates the traditional welder/plasma table in favor of a computer-controlled capture system 306 (e.g., bucket, 1 gallon bucket, 10 gallon bucket, etc.). The capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is automatically positioned directly under (and/or any other relative position) the torch/welder. In one example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is just large enough to capture gases, particulates, and/or other emissions as it follows the torch around. In another example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is larger than needed to provide a safety margin (e.g., 1 percent bigger than the area under the torch discharge area, 2 percent bigger than the area under the torch discharge area, 5 percent bigger than the area under the torch discharge area, 10 percent bigger than the area under the torch discharge area, 20 percent bigger than the area under the torch discharge area, 30 percent bigger than the area under the torch discharge area, 50 percent bigger than the area under the torch discharge area, 75 percent bigger than the area under the torch discharge area, 90 percent bigger than the area under the torch discharge area, 100 percent bigger than the area under the torch discharge area, 125 percent bigger than the area under the torch discharge area, 200 percent bigger than the area under the torch discharge area, and/or any other amount). In various examples, tool chaser 308 removes gases, particles, wood chips, metal chips, any other element, and/or any combination thereof. In another example, tool chaser 308 works in conjunction with a vacuum system to remove gases, particles, wood chips, metal chips, any other element, and/or any combination thereof. Further, the vacuum system may remove gases, particles, wood chips, metal chips, any other element, and/or any combination thereof from the top of the work area while the tool chaser 308 removes gases, particles, wood chips, metal chips, any other element, and/or any combination thereof from the bottom area. In another example, the vacuum system may remove gases, particles, wood chips, metal chips, any other element, and/or any combination thereof from any area of the work area.
In another example, the movement device 304 may move up, down, right, and/or in the left direction. Any movement may occur in any direction and at any time. For example, the movement device 304 may move in the upper direction while also moving in the right direction.
Further, one addition may be a vacuum-based enclosure for a wood router. In another example, Computer-controlled plasma and welding systems today use a variety of methods for capturing gasses and particulates which are produced during their respective processes. The most popular methods are water-filled tables and vacuum-draft tables. Both of these methods are expensive to purchase and operate. They also require a significant amount of maintenance. The present disclosure uses a “capture” tank which in the preferred embodiment is about the size of a 1-gallon paint can. Using the same computer-controlled system (or an adjunct computer system) the small capture tank is moved directly underneath the welder or plasma torch. As a computer system moves the torch or welder, the capture tank is moved as well. The capture tank may be filled with a coolant, connected to a vacuum system, or both. The tank may also be empty.
In
It should be noted that the cutting system 300, the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308, the capture system 306, and/or the movement device 304 may be an integrated systems and/or standalone devices. For example, some installations may be an update/upgrade of their existing slat-based tables with a tool chaser (e.g., torch chaser, cutting chaser, etc.). In other words, traditional plasma table which they modify to accommodate a tool chaser (e.g., torch chaser, cutting chaser, etc.).
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In various examples, the cutting system 100 may be constructed of glass, metal, plastic, wood, ceramics, polymers, and/or combination thereof. In one example, the cutting system 100 parts are made up of metal. In another example, various materials may be used. For example, part 1 could be steel, part 2 could be aluminum, part 3 could be plastic, etc. For cost savings and simplicity, the current embodiment uses easily-obtained steel angle iron to completely construct the machine.
In various examples, the cutting system 100 may allow for outrageous (extreme, flexible, productive, etc.) Z-directional movement and/or travel. In one example, the Z travel's (movement, etc.) primary use is to allow the Y Axis to be moved up enough to allow objects to be located underneath it (e.g., a car to be parked underneath the cutting system 100). It also lends itself to interesting work: metal can be cut while still on a trailer or in the back of a pickup. It allows large objects to be moved under the cutter/welder. If a wood router is used as the tool, it allows existing furniture to be customized. Further, the movement devices may be used to store an object (e.g., a table) in a location that allows for other objects to be stored underneath the cutting system—a car (see
In another example, normally the Z axis of any computer numerical control (“CNC”) machine is the shortest-moving axis. For example, a CNC machine with 22″ of X, typically has 16″ of Y, and 8 to 12″ of Z. Being able to adjust the machine dynamically to fit the work is extremely useful. The way it's accomplished today is by using the cutter/welder/router by hand. The CNC machines are only used when the project is in its infancy and still consists of flat components.
In another example, the cutting system 100 may be wall mounted. This has the obvious benefits of space-saving and massive cost-reduction. In conjunction with the Z travel and the low wall profile the machine can practically disappear (requires minimal storage space) when not in use. Not having a fixed table saves a fortune in metal given that tables must hold 500-1000 lbs. to be useful. Also by having no table, the space in the machine's working envelope can be used for parking or for further assembly of a project.
In one example, the cutting system 100 may be used to cut a sunroof into a vehicle. In this example, the vehicle is driven underneath the cutting system 100 where the cutting system 100 creates an exhaust and/or any other element into the vehicle. In another example, one or more objects (e.g., heavy, light, etc.) may be positioned underneath the cutting system 100 and/or Y-axis bars 108 and/or tools located in the one or more tool holders 110 to be worked on by the cutting system 100.
Please note that this disclosure includes controlling the cutting system 100 with one or more processors to automatically cut, craft, and/or modify any object and/or element.
In another example, the one or more Y-axis bars 108 may swing towards the one or more of the Z-axis frame 104 and/or the one or more X-axis bars 102. This may be done for storage purposes. Further, the one or more Y-axis bars 108 may move up the one or more of the Z-axis frame 104 to a storage point. In addition, the one or more Y-axis bars 108 may move towards the one or more X-axis bars 102. In another example, the one or more Y-axis bars 108, the one or more of the Z-axis frame 104 and/or the one or more X-axis bars 102 may consolidate towards each other for compact storage. In another example, the one or more Y-axis bars 108 and the one or more of the Z-axis frame 104 may consolidate towards each other for compact storage while the one or more X-axis bars 102 stay stationary.
Any existing structure that otherwise could not be lifted onto a traditional table either because of weight or dimension. Materials can be cut or welded while still on a delivery trailer or inside the bed of truck. Modifications to existing weldments previously had to be done by handheld cutters or welders. In conjunction with a swiveling head, the end-effector can be oriented in ways never before considered. Coupled with the massive Z axis cuts and welds can be performed in the Z axis—very novel given the X and Y are the project's usual space while the Z is only to downwardly position an end-effector. The unit can be thought of as ‘cubic’ versus the traditional X/Y flat plane.
All of these examples in this disclosure may be combined in any manner. In other words, a first element in example 1 may be combined with a second element and a third element of example 2. Further, a first element in example 1 may be combined with a third element of example 2, a fifth element of example n−1, and/or an n element from an nth example.
In
In another example, cutting system 300 may include a tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 which includes a capture system 306 and a movement device 304. The tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 eliminates the traditional welder/plasma table in favor of a computer-controlled capture system 306 (e.g., bucket, 1 gallon bucket, 10 gallon bucket, etc.). The capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is automatically positioned directly under (and/or any other relative position) the torch/welder. In one example, the capture system 306 and/or the tool chaser (e.g., tool chaser, torch chaser, cutting chaser, etc.) 308 is just large enough to capture gases, particulates, and/or other emissions as it follows the torch around. In another example, the capture system 306 and/or the tool chaser (e.g., tool chaser, torch chaser, cutting chaser, etc.) 308 is larger than needed to provide a safety margin (e.g., 1 percent bigger than the area under the torch (e.g., torch=tool) discharge area, 2 percent bigger than the area under the torch discharge area, 3 percent bigger than the area under the torch discharge area, 4 percent bigger than the area under the torch discharge area, 5 percent bigger than the area under the torch discharge area, 6 percent bigger than the area under the torch discharge area, 7 percent bigger than the area under the torch discharge area, 8 percent bigger than the area under the torch discharge area, 9 percent bigger than the area under the torch discharge area, 10 percent bigger than the area under the torch discharge area, 20 percent bigger than the area under the torch discharge area, 30 percent bigger than the area under the torch discharge area, 50 percent bigger than the area under the torch discharge area, 75 percent bigger than the area under the torch discharge area, 90 percent bigger than the area under the torch discharge area, 100 percent bigger than the area under the torch discharge area, 125 percent bigger than the area under the torch discharge area, 200 percent bigger than the area under the torch discharge area, and/or any other amount).
In another example, the movement device 304 may move up, down, right, in the left direction and/or any angled direction. Any movement may occur in any direction and at any time. For example, the movement device 304 may move in the upper direction while also moving in the right direction.
Further, one addition may be a vacuum-based enclosure for a wood router. In another example, Computer-controlled plasma and welding systems today use a variety of methods for capturing gasses and particulates which are produced during their respective processes. The most popular methods are water-filled tables and vacuum-draft tables. Both of these methods are expensive to purchase and operate. They also require a significant amount of maintenance. The present disclosure uses a “capture” tank which in the preferred embodiment is about the size of a 1-gallon paint can. Using the same computer-controlled system (or an adjunct computer system) the small capture tank is moved directly underneath the welder or plasma torch. As a computer system moves the torch or welder, the capture tank is moved as well. The capture tank may be filled with a coolant, connected to a vacuum system, or both. The tank may also be empty.
In
In another example, cutting system 400 may include a tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 which includes a capture system 306 and a movement device 304. Further, a titling device 502 may allow the capture system 306 to be tilted and/or turned upside down to empty and/or unload the capture system 306.
The tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 eliminates the traditional welder/plasma table in favor of a computer-controlled capture system 306 (e.g., bucket, 1 gallon bucket, 10 gallon bucket, etc.). The capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is automatically positioned directly under (and/or any other relative position) the torch/welder. In one example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is just large enough to capture gases, particulates, and/or other emissions as it follows the torch around. In another example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is larger than needed to provide a safety margin (e.g., 1 percent bigger than the area under the torch discharge area, 2 percent bigger than the area under the torch discharge area, 3 percent bigger than the area under the torch discharge area, 4 percent bigger than the area under the torch discharge area, 5 percent bigger than the area under the torch discharge area, 6 percent bigger than the area under the torch discharge area, 7 percent bigger than the area under the torch discharge area, 8 percent bigger than the area under the torch discharge area, 9 percent bigger than the area under the torch discharge area, 10 percent bigger than the area under the torch discharge area, 20 percent bigger than the area under the torch discharge area, 30 percent bigger than the area under the torch discharge area, 50 percent bigger than the area under the torch discharge area, 75 percent bigger than the area under the torch discharge area, 90 percent bigger than the area under the torch discharge area, 100 percent bigger than the area under the torch discharge area, 125 percent bigger than the area under the torch discharge area, 200 percent bigger than the area under the torch discharge area, and/or any other amount).
In another example, the movement device 304 may move up, down, right, in the left direction and/or any angled direction. Any movement may occur in any direction and at any time. For example, the movement device 304 may move in the upper direction while also moving in the right direction.
Further, one addition may be a vacuum-based enclosure for a wood router. In another example, Computer-controlled plasma and welding systems today use a variety of methods for capturing gasses and particulates which are produced during their respective processes. The most popular methods are water-filled tables and vacuum-draft tables. Both of these methods are expensive to purchase and operate. They also require a significant amount of maintenance. The present disclosure uses a “capture” tank which in the preferred embodiment is about the size of a 1-gallon paint can. Using the same computer-controlled system (or an adjunct computer system) the small capture tank is moved directly underneath the welder or plasma torch. As a computer system moves the torch or welder, the capture tank is moved as well. The capture tank may be filled with a coolant, connected to a vacuum system, or both. The tank may also be empty.
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It should be noted that the cutting system 300 (and/or any other machining system), the tool chaser (e.g., tool chaser, torch chaser, cutting chaser, etc.) 308, the capture system 306, and/or the movement device 304 may be an integrated systems and/or standalone devices. For example, some installations may be an update/upgrade of their existing slat-based tables with a tool chaser (e.g., torch chaser, cutting chaser, etc.). In other words, traditional plasma table which they modify to accommodate a tool chaser (e.g., torch chaser, cutting chaser, etc.). Further, a table 303 may also be included in the cutting system 300 (and/or any other machining system). In addition, table 303 may be moved in any direction via table movement device. In this example, table movement device can only move up and down. However, additional motors can be added to table movement device to move table 303 in any direction in the xyz plane.
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In addition, the cutting system 100 (and/or any other machining system) may also include a tool platform movement and support device 602 which may move via a tool platform movement device 606 (e.g., a motor, etc.). Further, the cutting system 100 (and/or any other machining system) may also include a tool movement device 604 which moves the tool 111 along the tool platform movement and support device 602 in any direction (e.g., right, left in this configuration but up and down and/or an angle if the tool platform movement and support device 602 is shaped differently (e.g., L shape, S shape, E shape, T shape, etc.)). In other words, based on the shape of the tool platform movement and support device 602, the tool 111 can move along it by utilizing tool movement device 604. In addition, a first sensor 608 and an Nth sensor 610 may be utilized to move the tool platform movement and support device 602 into a storage position and/or any other position.
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In another example, cutting system 1100 may include a tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 which includes a capture system 306 and a movement device 304. The tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 eliminates the traditional welder/plasma table in favor of a computer-controlled capture system 306 (e.g., bucket, 1 gallon bucket, 10 gallon bucket, etc.). The capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is automatically positioned directly under (and/or any other relative position) the torch/welder. In one example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is just large enough to capture gases, particulates, and/or other emissions as it follows the torch around. In another example, the capture system 306 and/or the tool chaser (e.g., torch chaser, cutting chaser, etc.) 308 is larger than needed to provide a safety margin (e.g., 1 percent bigger than the area under the torch discharge area, 2 percent bigger than the area under the torch discharge area, 3 percent bigger than the area under the torch discharge area, 4 percent bigger than the area under the torch discharge area, 5 percent bigger than the area under the torch discharge area, 6 percent bigger than the area under the torch discharge area, 7 percent bigger than the area under the torch discharge area, 8 percent bigger than the area under the torch discharge area, 9 percent bigger than the area under the torch discharge area, 10 percent bigger than the area under the torch discharge area, 20 percent bigger than the area under the torch discharge area, 30 percent bigger than the area under the torch discharge area, 50 percent bigger than the area under the torch discharge area, 75 percent bigger than the area under the torch discharge area, 90 percent bigger than the area under the torch discharge area, 100 percent bigger than the area under the torch discharge area, 125 percent bigger than the area under the torch discharge area, 200 percent bigger than the area under the torch discharge area, and/or any other amount).
In another example, the movement device 304 may move up, down, right, in the left direction and/or any angled direction. Any movement may occur in any direction and at any time. For example, the movement device 304 may move in the upper direction while also moving in the right direction.
Further, one addition may be a vacuum-based unit for a wood router. In another example, Computer-controlled plasma and welding systems today use a variety of methods for capturing gasses and particulates which are produced during their respective processes. The most popular methods are water-filled tables and vacuum-draft tables. Both of these methods are expensive to purchase and operate. They also require a significant amount of maintenance. The present disclosure uses a “capture” tank which in the preferred embodiment is about the size of a 1-gallon paint can. Using the same computer-controlled system (or an adjunct computer system) the small capture tank is moved underneath the welder or plasma torch. In one example, the capture tank may be moved directly underneath the welder or plasma torch. In another example, the capture tank may be moved close to (e.g., slightly offset (e.g., 1%, 2%, 3%, 4%, 5%, 10%, 20%, etc.)) but not directly underneath the welder or plasma torch. For example, the chaser may be offset from the tool due to high-velocity debris ejection, as with a wood router. As a computer system moves the torch or welder, the capture tank is moved as well. The capture tank may be filled with a coolant, connected to a vacuum system, or both. The tank may also be empty.
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Based on the object not being able to be placed on the table, the method 1500 may include folding the table(s) into a storage position (step 1514). The method 1500 may include turning on the computer controls (step 1516). The method 1500 may include activating the homing chaser (step 1518). The method 1500 may include waiting for the chaser to move to the retracted position (step 1520). The method 1500 may include disabling the chaser controller (step 1522). The method 1500 may include raising the Z axis to clear work object (step 1524). The method 1500 may include moving the work object inside the travel area of the machine (step 1526). The method 1500 may include proceeding with normal operation of the machine (step 1528). All of these steps may be completed via one or more processors and/or one or more sensors, and/or one or more movement devices and/or one or more tools.
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In one example, a first view 1800 of a plasma JIG is shown (
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In one embodiment, a machining device (and/or a device) include one or more beams configured to be attached to a surface; a platform coupled to the one or more beams; a tool support element coupled to the platform; a first movement device which moves the platform in a first direction; a second movement device which moves the platform in a second direction; and a third movement device which moves the tool support element in a third direction.
In addition, the surface may be a wall of a garage, a wall in a room, a floor, a ceiling, an outside wall, a moveable door, a door, an angled wall, etc.
In addition, the first direction may be in a x-plane, the second direction may be in a y-plane, and the third direction may be in a z-plane. Further, the first direction may be in a y-plane, the second direction may be in a x-plane, and the third direction may be in a z-plane. In addition, the first direction may be in a z-plane, the second direction may be in a y-plane, and the third direction may be in a x-plane. Further, the first direction may be in a x-plane, the second direction may be in a z-plane, and the third direction may be in a y-plane.
In another example, the machining device may include a tool attachment unit coupled to the tool support element. In addition, the tool attachment element may be attached one or more tools to the tool support element. Further, the machining device may include a tool chaser (e.g., torch chaser, cutting chaser, etc.). In addition, the tool chaser (e.g., torch chaser, cutting chaser, etc.) may catch one or more elements removed by a tool. For example, tool chaser may capture debris from various tools. In a specific example, tool chaser may capture debris created by the use of a torch. Further, the machining device may include a table for holding an object.
In another example, the machining device may include one or more processors and one or more sensors. In addition, the one or more processors may implement one or more actions based on data obtained from the one or more sensors. Further, the one or more processors may forbid one or more actions based on data obtained from the one or more sensors.
In another example, the machining device may include one or more processors, one or more sensors, and a storage movement device where the one or more processors may move via one or more movement devices at least one of the tool support element and a table to a storage position based on data obtained from the one or more sensors.
In another example, the one or more processors may move via one or more movement devices at least one of the tool support element and the table to a start position based on data obtained from the one or more sensors. Further, the one or more processors may stop via one or more movement devices (and/or brakes) the movement to the start position of the tool support element and the table based on data obtained from the one or more sensors. In addition, the data may indicate that an object is in the way of at least one of the tool support element and the table.
In another example, the machining device may include one or more processors and one or more sensors where the one or more processors may implement one or more procedures based on data obtained from the one or more sensors. In addition, the one or more processors may stop one or more procedures based on data obtained from the one or more sensors.
In another example, the machining device may include a tool chaser (e.g., torch chaser, cutting chaser, etc.), a vacuum, one or more processors, a tool chaser (e.g., torch chaser, cutting chaser, etc.) sensor, a vacuum sensor, where the one or more processors may implement one or more tool chaser (e.g., torch chaser, cutting chaser, etc.) actions based on a first data obtained from the tool chaser (e.g., torch chaser, cutting chaser, etc.) sensor and to implement one or more vacuum actions based on a second data obtained from the vacuum sensor.
In another example, the machining device may include a vacuum device. In addition, the vacuum device may remove one or more elements (e.g., matter, liquids, solids, gases, etc.) for a work space.
In various embodiments, the tool chaser's is configured to capture from underneath debris ejected from various tools using a computer-controlled capture tank. Further, the vacuum system's is configured to have internal support cable's orderly confinement of the vacuum hose throughout the movement of the machine. In addition, the folding table's novelties along with its huge Z travel are: 1) the system doesn't need tables and can perform work not permitted by systems in use today and 2) the folding tables and large Z allow for storing the machine in such a way that the area under it can be used for other purposes, including parking a car.
In addition, despite the compact storage of the machine, it can be brought into work status in less than 5 minutes.
All locations, sizes, shapes, measurements, ratios, amounts, angles, component or part locations, configurations, dimensions, values, materials, orientations, etc. discussed above or shown in the drawings are merely by way of example and are not considered limiting and other locations, sizes, shapes, measurements, ratios, amounts, angles, component or part locations, configurations, dimensions, values, materials, orientations, etc. can be chosen and used and all are considered within the scope of the disclosure.
Dimensions of certain parts as shown in the drawings may have been modified and/or exaggerated for the purpose of clarity of illustration and are not considered limiting.
While the controllable machining device and/or tool chaser (e.g., torch chaser, cutting chaser, etc.) has been described and disclosed in certain terms and has disclosed certain embodiments or modifications, persons skilled in the art who have acquainted themselves with the disclosure, will appreciate that it is not necessarily limited by such terms, nor to the specific embodiments and modification disclosed herein. Thus, a wide variety of alternatives, suggested by the teachings herein, can be practiced without departing from the spirit of the disclosure, and rights to such alternatives are particularly reserved and considered within the scope of the disclosure.
The methods and/or methodologies described herein may be implemented by various means depending upon applications according to particular examples. For example, such methodologies may be implemented in hardware, firmware, software, or combinations thereof. In a hardware implementation, for example, a processing unit may be implemented within one or more application specific integrated circuits (“ASICs”), digital signal processors (“DSPs”), digital signal processing devices (“DSPDs”), programmable logic devices (“PLDs”), field programmable gate arrays (“FPGAs”), processors, controllers, micro-controllers, microprocessors, electronic devices, other devices units designed to perform the functions described herein, or combinations thereof.
Some portions of the detailed description included herein are presented in terms of algorithms or symbolic representations of operations on binary digital signals stored within a memory of a specific apparatus or a special purpose computing device or platform. In the context of this particular specification, the term specific apparatus or the like includes a general purpose computer once it is programmed to perform particular operations pursuant to instructions from program software. Algorithmic descriptions or symbolic representations are examples of techniques used by those of ordinary skill in the arts to convey the substance of their work to others skilled in the art. An algorithm is considered to be a self-consistent sequence of operations or similar signal processing leading to a desired result. In this context, operations or processing involve physical manipulation of physical quantities. Typically, although not necessarily, such quantities may take the form of electrical or magnetic signals capable of being stored, transferred, combined, compared or otherwise manipulated. It has proven convenient at times, principally for reasons of common usage, to refer to such signals as bits, data, values, elements, symbols, characters, terms, numbers, numerals, or the like. It should be understood, however, that all of these or similar terms are to be associated with appropriate physical quantities and are merely convenient labels. Unless specifically stated otherwise, as apparent from the discussion herein, it is appreciated that throughout this specification discussions utilizing terms such as “processing,” “computing,” “calculating,” “determining” or the like refer to actions or processes of a specific apparatus, such as a special purpose computer or a similar special purpose electronic computing device. In the context of this specification, therefore, a special purpose computer or a similar special purpose electronic computing device is capable of manipulating or transforming signals, typically represented as physical electronic or magnetic quantities within memories, registers, or other information storage devices, transmission devices, or display devices of the special purpose computer or similar special purpose electronic computing device.
Reference throughout this specification to “one example,” “an example,” “embodiment,” “further,” “in addition,” and/or “another example” should be considered to mean that the particular features, structures, or characteristics may be combined in one or more examples. Any combination of any element in this disclosure with any other element in this disclosure is hereby disclosed.
While there has been illustrated and described what are presently considered to be example features, it will be understood by those skilled in the art that various other modifications may be made, and equivalents may be substituted, without departing from the disclosed subject matter. Additionally, many modifications may be made to adapt a particular situation to the teachings of the disclosed subject matter without departing from the central concept described herein. Therefore, it is intended that the disclosed subject matter not be limited to the particular examples disclosed.
The present application claims priority to U.S. provisional patent application Ser. No. 62/531,927, entitled “COMPUTER CONTROLLABLE XYZ MACHINE”, filed on Jul. 13, 2017 and U.S. provisional patent application Ser. No. 62/581,129, entitled “TORCH CHASING SYSTEM”, filed on Nov. 3, 2017, which are both incorporated in their entirety herein by reference.
Number | Date | Country | |
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62531927 | Jul 2017 | US | |
62581129 | Nov 2017 | US |