Computer controlled air vent

Information

  • Patent Grant
  • 6692349
  • Patent Number
    6,692,349
  • Date Filed
    Monday, June 10, 2002
    22 years ago
  • Date Issued
    Tuesday, February 17, 2004
    20 years ago
Abstract
A computer-controlled air vent and methods of using the same are disclosed herein. In one embodiment, the computer-controlled air vent includes: a top plate; a base connected to the top plate; a component housing connected to the top plate and to the base; a plurality of louvers rotatably positioned within the base; a force generating means connected to the louvers to rotate them between an open position and a closed position; a temperature sensor to sense an indoor temperature; a computer processor; a memory; a wireless transceiver; a bus to connect the processor and the memory; and a remote control device to control the opening and closing of the louvers.
Description




FIELD OF THE INVENTION




This invention relates generally to heating, ventilation, and air conditioning (HVAC) systems and more particularly to computer-controlled air vents.




DISCUSSION OF PRIOR ART




In residential HVAC systems it is not customary to install a HVAC control thermostat in each individual room of a house, and therefore it is difficult to maintain a uniform temperature environment in all rooms. Typically, the only room having a controlled temperature environment is the room in which the control thermostat is located. Frequently, a system using a single control thermostat results in “cold” rooms or “hot” rooms in other parts of the building, due to exposure, location, heating duct configuration, and other causes. In order to heat a “cold” room, the single control thermostat is typically set at a higher level, but this increases the temperature in the other rooms that are normally at a higher level. In order to cool a “hot” room, the single control thermostat is typically set a lower level, but this decreases the temperature in the other rooms that are normally at a lower level. As a means of compensating for these temperature differentials, the standard air vents in each room are equipped with manual mechanical louver arrangements which will control the flow of air from 0% to 100%. However, any manual adjustments made to the air vents are static once made. Thus, although a register in a “hot” room could be manually adjusted to restrict the flow of air passing through it, this adjustment could result in the same room becoming a “cold” space unless the vent is later manually adjusted to the open position.




A particular problem faced by conventional HVAC systems is that the individual rooms of a building have different volumes, and thus are heated or cooled at different rates. For example, in a system having a small room and a large room, the small room will heat and cool more quickly than the large room. When the central thermostat is adjusted to a target temperature, the smaller room typically achieves the target temperature before the larger room, but because the manual air vents remain open, warm or cool air that could be used to heat or cool the larger room continues to pour into the small room, thereby wasting energy and causing overheating or overcooling. Consequently, the smaller room feels stifling or frigid.




An inherent problem with conventional HVAC systems is that they do not provide the proper amount of heating and cooling to all rooms proportionately. Additionally, such systems do not account for the changing variables that affect the thermal management needs of each room. These variables include people and equipment changes, external sun or snow loading, rain, daytime vs. nighttime needs, weekend vs. weekday needs, etc. It is possible to accommodate these changes manually by repeatedly opening and closing the air vents throughout the day, but such procedures are too time-consuming and labor-intensive to be practical or cost-effective. Consequently, uneven heating and cooling of the facility results, with smaller rooms heating or cooling faster (and to a greater degree) than larger rooms. As a result, more energy is consumed than is needed to maintain a comfortable environment.




The shortcomings of residential HVAC systems are more acute in commercial settings, where the cost of heating or cooling small to large buildings significantly impacts the profit margins of the business enterprises that occupy these buildings. The problem is somewhat alleviated in large commercial buildings, which are built to include elaborate cost-saving lighting, heating and cooling control systems that offer significant energy savings. Such systems typically include multiple HVAC zones, with each zone covering one or more workspaces within the building. In smaller business settings most heating and ventilation systems employ a single zone HVAC unit to supply conditioned, heated or cooled air to more than one distinct zone or room. However, in both large and small buildings, each room or zone may have different comfort requirements due to occupancy differences, individual preferences, and exterior heat and cooling load differences. The smaller business types of systems are referred to as single zone HVAC units because they are controlled from one centrally located OFF/ON thermostat controller. In a building having multiple zones that have different heating and cooling requirements, there is often no one, good representative location for the installation of a thermostat controller.




As in residential houses, smaller workspaces in commercial buildings tend to heat and cool faster than larger workspaces. This problem is exacerbated because commercial air vents typically do not include manual adjustment means. Additionally, the air vents found in commercial buildings are often located in the ceilings, which, unlike the ceilings in residential houses, may be approximately 8 feet or more above the floor. Consequently, individuals are often not able to adjust the airflow within their personal workspaces. In cases where manual adjustment means are provided, adjusting the air vents typically necessitates standing on a chair, desk, or ladder, which is inefficient and potentially hazardous.




The prior art provides a number of noteworthy attempts to create systems which address the problems of controlling the diverse needs of single and multi-zoned HVAC systems. Some of these systems describe remote controllers for starting and stopping an HVAC apparatus. Other systems describe wax motors and bi-metallic elements that close louvers disposed within an air register as the temperature of a room increases, and that open the louvers as the temperature of the room decreases. Further systems describe motors connected to louvers for opening and closing the louvers in response to control signals received from a centrally mounted controller. Still other systems describe variable air valve (VAV) units installed within the ducts of a HVAC system and hard-wired to a central remote controller. Yet other systems describe wireless remote thermostats that take over the temperature sensing and control functions of a central thermostat. However, the above systems are disadvantageous on a number of levels.




Firstly, the motorized air registers tend to be mechanically complex and difficult to install. Additionally, the air registers tend not to be computer-controlled. Furthermore, the motors are typically hard wired to a power source. Secondly, the remote control units tend to control the HVAC unit itself and not the individual air registers. Thirdly, the bi-metallic elements tend to open the air louvers as a room cools, thereby resulting in overcooling. Fourthly, where remote controllers are used to start and stop an HVAC unit, uneven cooling results throughout each HVAC zone because the registers within each zone are often manually controlled.




SUMMARY OF THE INVENTION




A computer-controlled air vent and methods of using the same are disclosed. In one embodiment, the computer-controlled air vent includes: a top plate; a base connected to the top plate; a component housing connected to the top plate and to the base; a plurality of louvers rotatably positioned within the base; a force-generating means connected to the louvers to rotate them between an open position and a closed position; a temperature sensor to sense an air temperature; a computer processor; a memory; a wireless transceiver; a bus to connect the processor, the wireless transceiver, and the memory; and a remote control device to control the opening and closing of the louvers.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention is illustrated by way of example, and not limitation, in the figures of the accompanying drawings, in which:





FIG. 1A

is a diagram illustrating the use of a computer-controlled air vent, according to one embodiment of the invention;





FIG. 2

is a diagram illustrating installation of a computer-controlled air vent into an air duct outlet of a conventional HVAC system, according to one embodiment of the invention;





FIG. 3

is an exterior front perspective view of a computer-controlled air vent, according to one embodiment of the invention;





FIG. 4

is a bottom perspective view of the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 5

is another bottom perspective view of the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 6

is a cut-away side view of the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 7

is another bottom perspective view of the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 8

is a perspective end view of the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 9

is a perspective view of one embodiment of a component housing usable with the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 10

is an end perspective view of a mechanical linkage assembly used to rotate airflow louvers housed within the computer-controlled air vent of

FIG. 3

, according to one embodiment of the invention;





FIG. 11

is a perspective view of a louver assembly in an open position, according to one embodiment of the invention;





FIG. 12A

is a side view of a cam used to rotate the louver assembly of

FIG. 11

, according to one embodiment of the invention;





FIG. 12B

is a cross-sectional side view of the cam used to rotate the louver assembly of

FIGS. 10 and 11

, taken along the line A—A of

FIG. 12A

, according to one embodiment of the invention;





FIG. 12C

is an end view of the cam of

FIG. 11

, according to one embodiment of the invention;





FIG. 12D

is a plan view of the cam of

FIG. 11

, according to one embodiment of the invention;





FIG. 13

is a perspective view of a temperature adjustment system that includes a plurality of networked computer-controlled air vents, according to one embodiment of the invention; and





FIG. 14

is a flowchart illustrating an algorithm used by the remote control device, according to one embodiment of the invention.











DETAILED DESCRIPTION OF THE INVENTION





FIG. 1

illustrates the use of a computer-controlled air vent


10


used to cool or heat a structure


16


, according to one embodiment of the invention. The structure


16


is a residential or commercial building that includes a plurality of individual rooms, as well as one or more HVAC zones. Each HVAC zone includes one of the individual rooms, and each room includes one or more air duct outlets through which conditioned hot or cool air can flow to heat or cool the room as desired. One or more of the air duct outlets within a room may be equipped with the automatic computer-controlled air vent


10


shown in FIG.


1


. As further described herein, the computer-controlled air vent


10


is remotely operated by a handheld or wall-mounted controller


14


located in the same room as the vent. The computer-controlled air vent


10


includes a force generating means and a renewable power supply that are self-contained within the air vent itself.




Additionally, the computer-controlled air vent


10


is manufactured in a variety of sizes and configurations for fast and easy installation over existing air duct outlets in both residential and commercial buildings. The computer-controlled air vent


10


is made of a rigid material, such as plastic, wood, or metal, that can include a variety of colors and cosmetic appearances. Moreover, the computer-controlled air vent


10


can be manufactured to include a removable front plate. In such a configuration, the front plate can be removed for cleaning or swapped with a different front plate having the same or different color and/or aesthetic appearance.




Although the computer-controlled air vent


10


may be installed in every room of a structure


16


, the air vent


10


is typically only installed in one more of the smaller rooms because these rooms tend to heat and cool faster than the larger rooms. As the HVAC unit blows conditioned hot or cool air into the one or more rooms that form an HVAC zone, the smaller room will reach a target temperature sooner than the larger rooms. The wireless remote controller


14


, which may be located at virtually any point within the smaller room, compares the room's ambient air temperature with the target temperature that was input into the wireless remote controller


14


by a user of the device. When the room's ambient air temperature approximately matches the target temperature, the remote controller


14


signals a force providing means disposed within the air vent


10


to close the vent's air louvers. Closing the louvers of course restricts the volume of conditioned air flowing through the air vent


10


and allows a greater portion of the available air to be diverted to other channels in the HVAC system. In this manner, more air is then provided to the larger rooms, which consequently heat or cool faster than would otherwise be the case. This, in turn, translates to energy savings and decreased operating costs because the HVAC unit now operates for shorter periods of time.




The remote controller


14


is manufactured such that it can be held in the palm of a user's hand, positioned on a flat surface such as a desk, shelf, or table, or removably attached to a wall bracket. The remote controller


14


is powered by disposable or rechargeable batteries and includes various input buttons


18


, an optional display screen


20


, and a wireless radio-frequency transceiver, which is used to transmit control signals to the air vent


10


. The remote controller


14


does not replace nor control the central thermostat typically associated with the HVAC system. Rather, the central thermostat operates as normal. The remote controller


14


simply operates to monitor a user-specific target temperature for the room in which it is placed and to divert conditioned air to other channels of the HVAC system when the room's target temperature is reached, by signaling the force generating means to close the vent's air louvers. Furthermore, the remote controller


14


does not turn the HVAC unit ON or OFF. Instead, the HVAC unit takes all of its ON and OFF commands from the central thermostat as normal. Typically, the remote controller


14


will control only one corresponding air vent


10


. However, in some applications, such as where a single room includes two or more air vents


10


, a single remote controller


14


can be configured to control multiple air vents


10


.




To prevent a remote controller


14


in one room from controlling the operation of an air vent


10


in another room, each remote controller/air vent pair may have a unique communications channel or communication code (such as is common with automatic garage door openers). To prevent a remote controller


14


connected to a corresponding air vent


10


from measuring the temperature in another room and controlling the air vent accordingly when the remote controller


14


transported to a room different than the one where the air vent is located, the remote controller's transceiver may be configured to have a limited operating range. For Bluetooth implementations, the remote is configured to send out a beacon and get a response from whichever vent is in the same room as the remote. In such an embodiment, the remote “knows” where it is and which vent to control.




Alternatively, a remote controller


14


positioned in the same room as its corresponding air vent


10


, may be connected to a computer controlled network such as a LAN or WAN and operated by a user


12


at a remote location. As will be further described later, this embodiment is especially useful in conserving energy. For example, using this embodiment, a user


12


returning home late from work can program the remote controller


14


over the Internet or other network to delay the opening or closing of the air louvers to achieve the target temperature. Similarly, managers of commercial buildings can use the Internet or other network to program multiple remote controllers


14


installed in structures


16


located at distant geographical locations. Additionally, power companies can use embodiments of the present invention to prevent blackouts and other power shortages.




The remote controller


14


is assembled from components known to persons of ordinary skill in the art using processes and techniques known in the art. Consequently, the various technical aspects of its product design and manufacture are not detailed here in order not to obscure the invention unnecessarily. The particular electrical and digital architecture of the remote controller


14


may vary according to the various commercial or residential application for which it is designed. In passing, however, the housing of the remote controller


14


is manufactured from a rigid material, such as wood, plastic, metal, and so forth, designed to have a particular color and/or pleasing aesthetic appearance.




The remote controller


14


may execute a computer software program, which causes a graphical user interface (GUI) to be displayed in the display device


53


. From the information displayed on the GUI, a user can select a “manual override” function, an “on” function, an “off” function, a “day” function, a “week” function, a “time of day” function, and a “target temperature” function. Selecting one of these functions causes a command signal to be output to a digital to analog (D/A) converter or to a wireless transceiver located within the housing of the remote controller


14


, which then transmits to the air vent


10


the proper signal sequence needed to implement the command over the wireless channel


22


. By selecting one or more of the “day”, “week”, “time of day”, and “target temperature” functions, a user


12


can program the remote controller


14


to operate at different time periods. This feature is especially useful where a room is used only during certain portions of a day or week, such as only during business hours Monday-Friday, or only on weekends.




The remote controller


14


may also include a temperature sensing device in the form of a thermocouple or thermistor that senses the ambient air temperature of the room in which the remote controller


14


is located. This is particularly advantageous because the temperature of a particular room often differs from the temperature sensed by the distant HVAC thermostat. Additionally, the temperatures can differ significantly from one portion of the room to the next. For example, areas of the room above approximately shoulder height tend to be warmer than lower areas. Thus, a temperature that may be comfortable for persons standing within the room may be too cool for persons seated at desks. By making the remote controller


14


portable, it is possible to accurately sense the temperature at a particular area of the room, and to adjust the airflow accordingly. Thus, for example, a user sitting at a desk may place the remote controller


14


on the desktop, whereas a user standing for long periods, such as a dancer or an artist, may detachably mount the remote controller at approximately shoulder height on a wall of the room. Alternatively, the temperature sensing device can be located in the air vent


10


itself. If the air vent


10


is located near or in the ceiling or near or in the floor, algorithms known in the art can be used to calculate the temperature felt by a user standing or sitting in the room.





FIG. 2

illustrates how one embodiment of a computer-controlled air vent


10


is retrofitted into an existing air duct outlet


31


of a conventional residential HVAC air duct


33


. Specifically, the base


46


slides within the interior of the air duct outlet


31


, and the face plate (hereinafter, top plate)


36


removably attaches either to a flange projecting from the perimeter of the air duct outlet vent


31


or to the wall, floor, or ceiling through which the air duct outlet


31


protrudes. When properly positioned, the top plate


36


substantially covers and conceals the outlet vent


31


. Moreover, the top plate


36


is of a size such that its flange


48


extends beyond a perimeter of the outlet vent


31


to maintain a substantially flush appearance without permitting the base


46


from being inserted too far into the outlet vent


31


. Screws or other fasteners inserted through the recesses


42


centrally formed at either end of the top plate


36


are used to secure the air vent


10


in place. It will be appreciated that the actual dimensions of the air vent


10


differ according to whether the air vent


10


is to be used in a residential or a commercial setting. For example, in residential settings, at least three different sizes of the air vent


10


may be used, which correspond to the three most common air duct outlet sizes used in residential homes.




FIG.


3


and following illustrate one embodiment of a computer-controlled air vent


10


and the various component parts thereof. It will be appreciated that the embodiment shown is illustrative only, and that various other configurations included within the subject matter of the present invention are possible, but are not included here in order not to overcomplicate the invention.





FIG. 3

is a front perspective view of a computer-controlled air vent


10


, according to one embodiment of the invention. The computer-controlled air vent


10


includes a top plate


36


, a base


46


, and a component housing


44


. Each of these major components is formed of a rigid material, such as plastic, wood, or metal. The component housing


44


is detachable from the generally rectangular-shaped base


46


. When viewed from the top or bottom, the base


46


, like the top plate


26


, has a hollow, generally rectangular shape.




Fixedly or removably attached to the base


46


, the top plate


26


is larger than the base


46


and has a curved top surface that bows gently downward and outward from the longitudinal center axis


61


towards the edge portions


63


, as shown in FIG.


6


. Portions of the top plate


26


that overhang the base


46


form the flange


48


, which was previously referenced in FIG.


2


. The flange


48


may include one or more support ribs


50


, as shown in FIG.


4


. Alternatively, the flange


48


may include no support ribs at all.




Twin circular recesses


42


are formed in at either end of the top plate along the top plate's central longitudinal axis. Fasteners


38


in the form of screws fit though the recesses


42


to secure the air vent


10


to the air duct outlet


31


, as previously described.




The grill


34


is a slatted, generally-rectangular air channel formed through the top plate


36


. The orthogonal intersection of the grill elements


32


and the stiffening bars


30


creates a square grid which diffuses air flowing through the air vent


10


. In embodiments of the invention where the air vent


10


is designed to be mounted on the floor, the grill elements


32


are manufactured to have an angled top portion


68


and a straight lower portion


70


, as shown in FIG.


6


. In such an embodiment, the straight lower portion extends approximately ⅓ or greater into the depth of the base


46


. The combination of the angled portion


68


and the length of the straight lower portion


70


provide the rigidity and durability the top plate


36


needs to withstand the weight of an adult user without breaking. Computer-controlled air vents


10


designed to be mounted in walls or ceilings may have smaller grill elements


32


.




A bubble


24


formed in a portion of the top plate


36


may house a wireless antenna or a temperature sensor.




A removable component housing cover


26


is positioned adjacent one side of the grill


34


. A circular recess


40


is formed at each end of the component housing cover, and fasteners


41


in the form of screws fit through each recess


40


to detachably secure the component housing cover


26


to the air vent


10


. The component housing cover


26


may be removed to program the air vent


10


and/or to replace one or more batteries housed within the component housing


44


.




As shown in

FIG. 3

, one embodiment of the invention includes a manual override switch


28


positioned between the grill


34


and the component housing cover


26


. Air louvers disposed within the base


46


are opened when the manual override button is slid in one direction and are closed when the button is slid in the opposite direction. The manual override button


28


may be omitted in other embodiments of the invention.





FIG. 4

is a bottom perspective view of the computer-controlled air vent


10


of

FIG. 3

further illustrating the base


46


, the optional support ribs


50


, the flange


48


, the grill elements


32


, and the component housing


44


. As shown, a pair of air louvers


62


and


64


are horizontally disposed within a bottom portion of the base


46


. The air louvers


62


and


64


are generally rectangular in shape and include one or more raised support ridges


65


(

FIG. 5

) extending along the lengths thereof. Pivots


66


(

FIG. 5

) centrally positioned in the first ends of the air louvers


62


and


64


rotatably fit within circular recesses


71


formed in an end wall


58


of the base


46


. Shafts centrally positioned in the other ends of the air louvers


62


and


64


extend through circular recesses formed in an end wall


60


of the component housing


44


. The air louvers


62


and


64


are shown in an open position in FIG.


4


and in a closed position in FIG.


5


.





FIG. 7

is a bottom perspective view of the air vent


10


, with the component housing


44


and the air louvers


62


and


64


removed. As shown, the support wall


60


forms one end of the base


46


and aligns with one side of the component housing opening


62


. Within the base


46


, are shown the grill elements


32


and the stiffening bars


30


.





FIG. 8

is a perspective end view of the computer-controlled air vent


10


of the preceding figures, with the component housing


44


omitted from the drawing to show the electrical, mechanical, and digital components housed within the component housing cavity. Illustratively, such components include a force generating means


72


, a power source


74


, and cranks


96


. The force generating means


72


is mounted to the wall


60


on one side of the component housing cavity, and has a rotatable drive shaft connected to an upper portion of one of the cams


96


. The force generating means


72


is further connected to the power supply


74


and communicatively coupled to a computer processor mounted on a printed circuit board (PCB)


114


(shown in FIG.


9


), which is positioned behind the power supply


74


. When commanded, the force generating means rotates the drive shaft, which also rotates the cams


96


connected to the drive shaft. If the cams


96


rotate clockwise, the louvers


62


and


64


connected to them will pivot into the open position of FIG.


4


. If the cams


96


rotate in a counter-clockwise direction, the louvers


62


and


64


will pivot into the closed position of FIG.


5


. In one embodiment, the force generating means


72


is a battery operated motor, a stepper motor, or a solenoid. In another embodiment, the force generating means is an artificial muscle of the type known to persons of ordinary skill in the art. For example, an artificial muscle generally is an ionic gel or electro-active polymer that expands and contracts when energized by a current source.




The power source


74


includes one or more disposable or rechargeable batteries that are inserted and removed through the component housing opening


62


shown in FIG.


7


. Specifically, before or after the computer-controlled air vent


10


is installed, a user disengages the fasteners holding the component housing cover


26


in place, removes the component housing cover


26


, and inserts or removes the batteries


74


. The user then repositions the component housing cover


26


and re-engages the fasteners to secure the cover


26


in place.





FIG. 9

is a perspective view of a component housing


44


, according to one embodiment of the invention. The component housing


44


is a square-shaped, five-sided member that includes: a top member


80


, an opposing bottom member


88


, opposing side members


82


and


86


, a PCB


114


, and a back member (not shown) positioned behind the PCB


114


. The front side of the component housing


44


is left open to engage the wall


60


, previously described. In effect, the wall


60


forms the front side of the component housing


44


, when the component housing


44


is properly installed. A rectangular-shaped recess


76


is formed in the top member


80


to allow insertion and removal of the batteries


74


previously described. In use, the recess


76


is covered by the component housing cover


26


, previously described. A manual override switch housing


77


is connected to an upper surface of the top member


80


, and includes a recess


73


into which the manual override is slidably inserted. Within the cavity


78


, the various electrical, digital, and mechanical components previously described are arranged.





FIG. 10

is an end perspective view of the mechanical linkage used to rotate the louvers


62


and


64


between an open and a closed position. As previously described, the linkage includes a motor


72


having a rotatable drive shaft


92


connected to the upper portion


130


of a cam


96


by a linkage bar


94


. The cams


96


are linked by the horizontal driver bar


102


. The cams


96


further include a hollow cylindrical base portion


108


and a lower arm


98


. Additionally, the force generating means


72


includes a housing having flanges


111


at the top and bottom ends. Recesses


112


formed within the flanges receive fasteners that connect to the wall


60


to support the motor


72


in a desired position.





FIG. 11

is a perspective view of a louver assembly


5


, according to one embodiment of the invention. The louver assembly


5


is shown in an open position and includes the louvers


62


and


64


, the driver bar


102


, the cams


96


, and the motor


72


, as previously described.





FIGS. 12A-12D

are side, cross-sectional, end, and top views of a cam


96


, according to an embodiment of the present invention.

FIG. 12A

is a side view of the cam


96


, which includes a cylindrical base member


108


, an upper portion


130


, and a lower portion


98


. When viewed from the side as shown in

FIG. 12A

, the cam


96


is substantially L-shaped, with the upper portion angling upwards and to the right of center, and the lower portion angling downwards and to the left of center. A recess


120


formed in the free end of the upper portion


130


connects to the linkage bar


94


previously described. A recess


122


formed just above a midpoint of the upper portion


130


connects to the driver bar


102


, previously described. An opening


128


is formed through the interior of the base


108


and includes two opposing ridge members


126


that protrude into the interior of the opening


128


. The upper and lower portions


130


and


98


are separated by an angle


91


of approximately 120 degrees.





FIG. 12B

is a cross-sectional side view of the cam


96


taken along the line A—A in

FIG. 12A

, showing the placement of the upper portion


130


relative to the base


108


, the opening


128


, and the lower portion


98


.





FIG. 12C

is an end view of the cam


96


, again showing the positioning of the upper portion


130


relative to the base


108


and the lower portion


98


.





FIG. 12D

is a top view of the cam


96


further showing the geometrical relations between the upper portion


130


, the base


108


, and the lower portion


98


.




The computer-controlled air vent


10


is advantageous for several reasons. First, the air vent


10


may be easily installed in existing HVAC outlet vents without hard-wiring the air vent


10


to a 110 V AC or to a 220 V AC source, or to various DC sources. Second, the computer-controlled air vent


10


accounts for such variables as people and equipment changes, external sun or snow loading, rain, daytime vs. nighttime needs, weekend vs. weekday needs, etc. Although possible to accommodate such changes manually, it is both time-consuming and often impractical for occupants of the structure


16


to repeatedly open and close the air vents by hand. Consequently, without the computer-controlled air vents


10


, uneven heating and cooling results, which consumes more energy than is needed to maintain a comfortable environment.




Third, the computer-controlled air vent


10


works in conjunction with a central thermostat to cool or heat a structure


16


faster and more efficiently than conventional systems. Specifically, the computer-controlled air vent


10


distributes temperature-controlled air (the temperature of which is regulated by the thermostat) evenly to all areas of a structure (e.g. closing air vents when an area reaches a target temperature to redirect the temperature-controlled air to other areas of the structure that need it). This translates to significant energy savings.





FIG. 13

is a perspective view of a system


140


for adjusting the temperature within a structure


16


. The system includes at least one computer-controlled air vent


10


, which is removably attached to an air duct outlet vent, and a corresponding handheld or wall-mounted remote controller


14


, as previously described. The remote controller


14


is connected to the air vent


10


via the wireless communications channel


22


. A HVAC unit


147


blows conditioned heated or cooled air through the air ducts


9


that run throughout the walls, floors, and ceilings of the structure


16


. The system


140


also includes a master controller


152


, connected to the remote controller


14


via the wireless communication channel


141


. The master controller


152


is connected to a computer network


144


such that a user of a portable computer


148


or a utility company


142


can selectively program the remote controller


14


from a separate geographical location. In one embodiment, the computer network


144


is a wide area network (WAN) such as the Internet. In another embodiment, the computer network


144


is a local area network (LAN). The communications links


143


,


146


, and


150


may be physical cables in the form of a high speed fiber optic lines or DSL telephone lines. Alternatively, the communications links


143


,


146


, and


150


may be wireless communications channels.




In one embodiment, a power company


142


monitors energy consumption for one or more power grids and, from a remote geographical location, adjusts a target temperature in one or more remote controllers


14


(and master controllers


152


) that are located in the homes or commercial buildings of participating users. Additionally, the power company


142


is configured and communicatively coupled to a structure's central thermostat to adjust a target temperature of the thermostat upwards or downwards. For example, target temperatures in one or more structures


16


may be adjusted upward a few degrees on hot days, or adjusted a few degrees downward on cold days. For example, the force generating means may open the louvers when the ambient air temperature and the inputted target temperature differ by a temperature of more than approximately 1.0 degrees Fahrenheit. Alternatively, the force generating means may close the louvers when the ambient air temperature and the inputted target temperature differ by a temperature of less than approximately 1.0 degrees Fahrenheit. These adjustments may be made manually or automatically in near real-time, and the target temperatures may be the same for all structures within a particular power grid or different for each structure. A time duration may be specified to limit the time the power company override remains in effect.




The new target temperature (together with day/time/week information) is transmitted over the communications links


143


and


150


to the master controller


152


, which relays the new target temperature to the remote controller


14


. Once the new target temperature (and/or day/time/week information) is received, the remote controller


14


operates as previously described.




In a similar fashion, an individual user of the personal computer


148


can adjust the target temperature (and/or day/time/week information) of a remote controller


14


upwards or downwards by inputting the new target temperature (and/or day/time/week) information into the personal computer


148


and transmitting the same over the communications links


146


and


150


to the master controller


152


, which then relays the inputted information to the remote controller


14


.




The personal computer


148


may be a laptop computer, such as a G


4


Powerbook™ manufactured by Apple Computer of Cupertino, Calif. Alternatively, the personal computer


148


may be a handheld device, such as a Palm OS organizer or a mobile phone.




In another embodiment, a user can use the master controller


152


to adjust the target temperatures (and/or day/time/week information) of one or more remote controllers


14


. This embodiment is particularly advantageous where a plurality of remote controllers


14


are used within a single structure. In such an embodiment, the remote controllers


14


each transmit their respective actual and target temperatures (and/or day/time/week information) to the master controller over the communications channel


141


. These actual and target temperatures (and/or day/time/week information) are displayed for the user on a display device connected to the master controller


152


. Using an input device connected to the master controller


152


, the user can modify one or more of the target temperatures (and/or one or more of the day/time/week groupings). Once inputted, the new settings are transmitted from the master controller


152


to the respective remote controllers


14


. Thereafter, the remote controllers operate as described above.





FIG. 14

is a flowchart illustrating one embodiment of an algorithm used by the remote control device


14


of FIG.


1


. The algorithm


170


begins at block


172


, where it is determined whether a user input is received. If no user input is received, the remote control device


14


recalls a previously input target temperature (Block


180


). If a user input is received, the remote control device


14


gets the inputted target temperature and stores it in a memory device located in the remote control device


14


(Block


174


). Thereafter, a temperature sensing device located in the remote control device


14


provides a measured ambient air temperature of the room in which the remote control device


14


is located. A comparator in the remote control device


14


compares the input target temperature with the measured temperature (Block


176


). If the measured temperature is equal to the input target temperature +/− approximately 3.0 degrees, the remote control device


14


sends a close command to the computer-controlled air vent


10


, which causes the force generating means to close the air louvers. If the measured temperature is not equal to the input target temperature +/− approximately 3.0 degrees, the remote control device


14


sends an open command to the computer-controlled air vent


10


, which causes the force generating means to open the air louvers. Thereafter, the algorithm


170


loops back to block


172


. An optional delay


185


may be included in the circuitry and logic of the remote control device


14


so that only periodic and not constant checks are made.




As described above, one embodiment of the present invention includes an active louver positioning mechanism integrated within the vent


10


and includes a programmable control element


18


that recognizes the time of day, day of the week, and room temperature. The control element


18


can reside in the computer-controlled air vent


10


or remotely in the room in which the vent


10


is installed. The control element


18


provides a “close” or “open” signal to the louver positioning mechanism at the appropriate time(s) based on the control element's detection of time and the interior temperature. Both the louver positioning mechanism and the control element can potentially use power from a number of sources in the structure


16


. Illustratively, such power sources include airflow and electrical sources.




Because a plurality of computer-controlled air vents


10


can be installed within a structure, each vent


10


is manufactured and configured to network with other computer-controlled air vents


10


and/or a master controller


152


configured to manage facility-wide environmental systems. The master controller


152


connects to a WAN in the form of the Internet to proved worldwide, real-time access to multiple facilities. Illustratively, this permits global control of an entire corporation for the optimization of energy usage and/or the remote servicing of internal customers. With such a system, corporations can react to energy rate changes on a real-time basis and work closely with energy providers to prevent shortages at peak periods of energy usage. In residential cases, the Internet link is used for power grid level control of energy consumption. Illustratively, residential customers are provided with a price discount for allowing an energy provider to have partial control of their heating and/or cooling systems, which aids significantly in reducing energy shortages.




Embodiments of the present invention are applicable virtually anywhere a central heating/cooling system having multiple output points is used in a structure.




One embodiment of a computer-controlled air vent


10


includes air deflection elements


32


, a louver control and actuation system


140


, a surrounding rim


48


, and the louvers


62


and


64


themselves. The rim


48


supports the vent


10


in a wall, floor, or ceiling. The air deflection elements


32


diffuse temperature-controlled air flowing through the vent


10


. The louver control and actuation system


140


monitors temperature, time, and a plurality of computer-controlled vents


10


on a local (or global) network. It also performs the closing and opening operations of the louvers


62


and


64


at the appropriate times. The surrounding rim


48


serves as a mounting surface for the register to cover the ducting port


31


into the room of interest. Elements of the system


140


are programmed by a user


12


to control the room temperature at certain times and to potentially block substantially all airflow into a room if it is not in use at other times. The computer-controlled air vent


10


can report its operational status, room temperature, and programming to a network that uses additional computers for both reporting and overall facility control purposes.




Although the present invention is described herein with reference to a specific preferred embodiment, many modifications and variations therein will readily occur to those with ordinary skill in the art. Accordingly, all such variations and modifications are included within the intended scope of the present invention as defined by the following claims.



Claims
  • 1. A computer-controlled air vent, comprising:a base; a plurality of louvers disposed within the base, the louvers to block a flow of air through the base when the louvers are in a closed position and to permit a flow of air through the base when the louvers are in an open position; a printed circuit board (PCB) attached to the base; force generating means electrically connected to a first computer processor and to a power source, and mechanically connected to the plurality of louvers, the force generating means to open and close the plurality of louvers in response to signals received from the first computer processor; a first wireless transceiver attached to the base and connected to the first computer processor; the power source attached to the base and connected to the force generating means to provide power to the force generating means; and a second computer processor positioned in a remote control device and connected to a second wireless transceiver in the remote control device to transmit command signals to the first wireless transceiver.
  • 2. The computer-controlled air vent of claim 1, wherein each of the plurality of louvers is a rectangular-shaped, planar member that includes a plurality of reinforcement ribs extending longitudinally along a length thereof.
  • 3. The computer-controlled air vent of claim 2, wherein each of the plurality of louvers further comprises:a first pivot centrally connected to a first end of each louver, the pivot to rotate within an opening formed in an end wall of the base; a shaft centrally connected to a second end of each louver, wherein the shaft protrudes through an opposite end wall of the base to connect to a cam that is connected to the force generating means.
  • 4. The computer-controlled air vent of claim 3, wherein the power source further includes:a receptacle within the base; a plurality of electrical contacts positioned within the receptacle to receive one or more batteries.
  • 5. The computer-controlled air vent of claim 4, further comprising:a top plate attached to the base; a removable component housing cover formed in the top plate and secured to the top plate by rotatable fasteners.
  • 6. The computer-controlled air vent of claim 5, wherein the rotatable fasteners remain with the component housing cover after the fasteners are disengaged from the top plate.
  • 7. The computer-controlled air vent of claim 3, further comprising:a master controller having a third wireless transceiver positioned therein and configured to transmit data and command signals to the computer processor, wherein the master controller is connected to a computer network.
  • 8. The computer-controlled air vent of claim 7, further comprising:a power company computer server connected to the computer network and configured to transmit data and command signals to the master controller over the computer network.
  • 9. The computer-controlled air vent of claim 7, further comprising:a handheld device connected to the computer network and configured to transmit data and command signals to the master controller over the computer network.
  • 10. The computer-controlled air vent of claim 9, wherein the remote control device is positioned in a same room as the air vent.
  • 11. The computer-controlled air vent of claim 10, further comprising:a temperature sensing device positioned in the remote control device.
PRIORITY

This application claims the benefit of U.S. Provisional Application No. 60/296,743, filed Jun. 11, 2001.

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Provisional Applications (1)
Number Date Country
60/296743 Jun 2001 US