The application relates to a photovoltaic and thermal concentrator system. More specifically, the application relates to a photovoltaic receiver assembly comprising an optical element that concentrates the source light onto the receiver, a secondary optics element, and a heat dissipation system.
Concentrated photovoltaic (CPV) systems generally focus a large amount of sunlight onto a small area of photovoltaic cells to generate electricity. This concentration of sunlight typically increases the efficiency of electricity generation, which allows for reduced size and cost of the system, when compared to more conventional photovoltaic systems. Accordingly, there are ongoing developments in the field of high efficiency CPV systems in an attempt to achieve grid parity. Such developments include improvements in solar cells, optical elements, and tracking systems.
In order to concentrate incident radiation, CPV systems require an optical system. This optical system is generally composed of lenses, mirrors, or a combination of both. The materials of such optical systems are significantly cheaper than the photovoltaic materials that they replace. Optical systems may be simple or consisting of primary and secondary optical elements. A wide array of optical elements are currently being developed and implemented at different scales, such as circular parabolic dishes; parabolic dishes with secondary optical elements; square flat Fresnel lenses; square flat Fresnel lenses with secondary optical elements; linear flat lenses; linear arched lenses; and finally linear parabolic reflectors.
Reflective components are generally employed on low concentration CPV systems, for example plane mirrors, parabolic dishes or V-though mirrors. For medium and high concentration CPV systems, the most implemented optical elements are the refractive devices based on Fresnel lenses, which either apply simple refraction or secondary optics. Some high-efficiency CPV systems are fitted with reflective optics elements as well, although most of the systems currently designed employ Fresnel lenses as the primary optical element. A Fresnel lens is a special type of lens that reduces the amount of material required to concentrate the light, by splitting the lens into a set of concentric annular sections known as Fresnel zones. The use of these zones allows keeping the required curvature without increasing the thickness, by means of adding discontinuities between them. An important reduction in thickness can be achieved, but the imaging quality of the lens is reduced. This is commonly known as non-imaging optics.
The acceptance angle of a CPV system is barely a few times the angle subtended by the sun and its impact is often underestimated: wide acceptance angles can greatly reduce assembly and alignment requirements. The acceptance angle is also dramatically important in field installation, where alignment and assembly of different modules in the tracker can become very difficult if the acceptance angle is very narrow. Tracker stiffness and performance are also enormously influenced by the acceptance angle. Wider acceptance angles allow less stiff trackers which translate into less material-intensive trackers and, as a consequence, cheaper ones. Because tracker cost is an important factor in system total cost, the cost/Watt-peak figure can be significantly reduced by increasing the acceptance angle. In addition, the acceptance angle has a great impact in annual energy generation, so it is directly related to the cost of Kilowatt-hour of electricity generated. That is, it can affect whether the energy generated by the CPV system is competitive or not, and therefore, whether the system is financially feasible.
Another potential consequence related to the optical system is that the irradiance distribution over the photovoltaic cell is not always uniform. Many designs of optical systems lead to irradiance peaks, as opposed to uniform irradiance, over the cell. This lack of irradiance uniformity can put long term reliability of the cell at a risk. Concentration peaks can cause thermal stresses which could damage the cell. In addition, it has not yet been shown what maximum local current density can be handled by a tunnel diode in a multi junction cell. Moreover, lack of uniformity can increase the effective series resistance and decrease the Fill Factor. Concentration peaks are addressed by increasing the acceptance angle and/or equalizing irradiance over the cell. This solution often requires the use of a Secondary Optical Element (SOE) in addition to the Primary Optical Element (POE), which can help to stabilize and disperse the light source rays Energy generation enhancement often overcomes the cost of adding an additional optical element to the system. Although some different designs that do not incorporate an SOE, most of the CPV systems in the market include an SOE.
A well designed secondary optical element can provide benefits, such as keeping cell irradiance uniform, and improving the overall acceptance angle of energy arriving at the collector. Secondary optical elements are typically solid glass or dielectric optics that are ground and polished or moulded into a desired shape and then placed above the active surface of the solar cell.
There is considerable interest in tracking the sun with a solar collector, as tracking the sun can provide approximately 40% more power when compared to stationary panels having the same number of solar cells. Current solar tracking systems are relatively large and many are mounted on vertical poles that can extend several meters into the air. This type of tracker suffers from many limitations, which can constrain installation on most residential and commercial rooftops. These limitations include heavy load, non-distributed load, exposure of the panel areas to high wind load, and creation of shading on adjacent panels. Furthermore, to enable tracking when the sun is at a low elevation angle, the panels must be tilted almost to a vertical position; such tilting increases the vertical distance the system occupies which may be considered a violation of many cities' regulations.
The prior art contains examples of CPV systems. The following is a non-exhaustive list of such examples.
U.S. Pat. No. 4,710,588 discloses a photovoltaic-thermoelectric solar cell where the magnitude of the thermoelectric voltage contribution is increased by reducing the coefficient of thermal conductivity of the solar cell material. This is accomplished by using face electrodes having the proper thermoelectric potentials in contact with the solar cell material, increasing the light intensity and then the heat input to the front side of the solar cell, and by cooling the back side of the solar cell.
United States Patent Publication No. 20070215198 discloses a thermally managed solar cell system, which includes a photovoltaic cell for generating electricity and heat. The system includes a housing, a base, and a heat removal device. The housing surrounds the solar cell system and has an open, rear portion. The base is positionable in the open portion of the housing and supports the photovoltaic cell. The base is also thermally conductive and spreads heat generated from the photovoltaic cell. The heat removal device and the base act as a single unit with the heat removal device being coupled to the base to remove the heat from the base.
United States Patent Publication No. 20090194146 discloses a method and apparatus for arranging multiple flat reflector facets around a solar cell or solar panel comprising multiple reflector facets arranged to form an inverted pyramid shell, where the apex of the pyramid is removed and replaced by a solar cell or panel. Alternatively, this may be done with only three reflective facets.
U.S. Pat. No. 7,569,764 discloses solar modules with tracking and concentrating features, comprising one or more solar concentrator assemblies having a solar tracking capability. For example, the assemblies can include an array of photovoltaic receivers and/or thermoelectric receivers, one or more optical concentrators configured to reflect and/or refract solar radiation onto the array of receivers when aperture normals of the concentrators are aligned with the sun, and a tracking mechanism for maintaining alignment of the aperture normals with the sun by at least once daily alignment adjustments to account for seasonal variations in angle of incidence of solar radiation.
United States Patent Publication No. 20100275902 discloses a photovoltaic and thermal energy system. The system concentrates sunlight on solar cells using refractive or reflective optics, and by employing a simple clock motor to track the sun from sunrise to sunset in a diurnal tracking mode. The increased heat generated by the concentration of the sun's insolation on the reduced number of solar cells is drawn off by an anti-freeze fluid circulated in an aluminum extrusion to which the solar cells and the concentrator reflective or refractive optics are attached. Preferably, the optical components of the photovoltaic system employ plano mirrors as reflective side panels and a cylindrical Fresnel lens to focus the sunlight on the solar cells.
United States Patent Publication No. 20080041441 discloses a solar concentrator device for photovoltaic energy generation, which comprises a prism array. Each prism is designed to deflect the incident solar rays and fully illuminate a rectangular photovoltaic cell with uniform intensity. The combination of multiple prisms uniformly illuminating a common target area yields concentrated uniform illumination across the target area. A heat sink is also provided to help dissipate excess energy generated by the photo cell.
According to an aspect of the concentrated photovoltaic and thermal system, there is provided a concentrated photovoltaic solar collector system comprising at least one concentrated photovoltaic receiver assembly, and a sun tracking system that provides support and movement to at least one concentrated photovoltaic receiver assembly.
The concentrated photovoltaic receiver assembly comprises a concentrated photovoltaic solar collector, a thermal conversion device in thermal communication with the solar cell, and a cooling unit in thermal communication with the thermal conversion device and/or the solar cell.
The concentrated photovoltaic solar collector comprises a housing having an upper opening and a lower opening, where the lower opening is narrower than the upper opening, a solar cell positioned at the lower opening of the housing, a primary optical element positioned proximate to the upper opening of the housing, and a secondary optical element positioned inside the housing and proximate to the lower opening. The primary optical element and the secondary optical element are shaped, dimensioned and positioned to direct and concentrate light source rays into the housing and onto the solar cell.
The sun tracking system comprising a base, a platform adapted to receive at least one concentrated photovoltaic receiver assembly, and a plurality of linear actuators movably connecting the platform to the base. The plurality of linear actuators extend and retract to tilt the platform.
The concentrated photovoltaic and thermal system will now be described in more detail with regard to the Drawings, in which:
A better understanding of the concentrated photovoltaic and thermal system and its objects and advantages will become apparent to those skilled in this art from the following detailed description, in which are described preferred embodiments, simply by way of illustration only. As will be realized, the concentrated photovoltaic and thermal system is capable of modifications in various obvious respects, all without departing from the scope thereof. Accordingly, the description should be regarded as illustrative in nature and not as restrictive.
Referring to
According to an embodiment, at least a portion of the upper opening 13 at the top of the solar collector 5 comprises a primary optical element (POE) 17. The POE 17 is purposed to concentrate and/or focus the light source rays 18 within the solar collector 5. As shown in
The CPVT system 1 is typically positioned outside, such as on rooftops, and therefore, each solar collector 5 is preferably designed and configured to be substantially resistant to the elements. For example, the solar collector 5 creates a weather proof enclosure by having water-tight joints and seals, or alternatively, the housing of the solar collector 5 is coated with a protective cover, such as a membrane. Configured in this manner, the solar collector 5 will have increased longevity, and any internal components of the solar collector 5, such as a secondary optical element 19 (shown in
According to an embodiment, the solar collector 5 comprises a secondary optical element 19. Referring to
An exemplary SOE 19 is illustrated in
The exact structure, design, shape and size of the SOE 19 should not be considered limiting, and will be based upon a variety of factors, such as the POE 17, the shape of the solar collector 5 and the angle of acceptance of the light source. Based on these factors, the SOE 19 is designed to further reflect and direct the light source rays 18 (shown in
According to an alternative embodiment, an optical material, i.e. a material capable of transmitting light source rays 18, which has an index of refraction greater than air, is provided in the SOE 19 between the entry 23 and exit 25 apertures. The optical material will redirect light source rays 18 that enter the middle portion 29 of the SOE 19. The thickness of the optical material is not limiting, and the optical material may span the entire SOE 19 from the entry aperture 23 to the exit aperture 25, but may also be a thin layer. The optical material may comprise one or more of: plastic, acrylic material, quartz, glass, metal, semiconductor material, films and fluid-filled structures.
An electromagnetic energy receiver 27, such as a solar or photovoltaic cell, is positioned near the base of the solar collector 5. The receiver 27 has a top surface 31, which is exposed to the interior of the solar collector 5, and a bottom surface 33. Preferably, the receiver 27 is proximate to the exit aperture 25 of the SOE 19, in order to minimize the distance the light source rays 18 are required to travel from the SOE 19. The receiver 27 is preferably a solar or photovoltaic cell, as would be known to one of skill in the art, and is capable of converting light source rays 18, e.g. solar energy, into electricity. The light source rays 18 from the solar collector 5 is reflected and directed through the exit aperture 25 of the SOE 19, and are thereby concentrated on the electromagnetic energy receiver 27. The receiver 27 is able to transform the concentrated light source rays 18 into electricity that is harnessed by the CPV system 1.
According to one embodiment, the photovoltaic receiver assembly 3 comprises a thermal conversion device 35, as shown in
An exemplary thermal conversion device 35 is shown in
The hot electrode 37 can be made of any low electron-work function metals including but not limited to Ir, Pt, Au, Re, Mo or those metals having a work function of 3-5 eV. Alternatively, the hot electrode 37 may be made of a high-IR emissivity metals such as metal carbides, Co and Ni. Optionally, the cold electrode 39 can be made of high IR reflectivity metals such as, but not limited to, Al, Cu, Ag and Au. Also, the spacer material preferably comprises highly electrically and thermally insulating materials, such as, but not limited to, TiO2.
The electric current generated from the thermionic converter is given by Dushmann's Equation:
where:
As seen from the above equation, the emitted current increases rapidly with temperature.
According to another embodiment, the photovoltaic receiver assembly 3 comprises a cooling unit or heat sink 43. It is preferable that the cooling unit 43 is in communication with the thermal conversion device 35. Cooling the thermal conversion device 35 will increase the overall efficiency of the thermal conversion device 35 by minimizing any back emission of electrons. In an alternative embodiment, the cooling unit 43 is in communication with the electromagnetic energy receiver 27. When the light source rays 18 are concentrated and directed across the electromagnetic energy receiver 27, extreme temperatures can be reached. Accordingly, it is desirable to keep the electromagnetic energy receiver 27 below a threshold temperature in order to increase its longevity and performance.
The exact nature of the cooling unit 43 is not limiting, and a cooling unit 43 known to one of skill in the art can be incorporated into the solar collector 5. According to another embodiment, the system 1 incorporates an exemplary cooling unit 43 as illustrated in
In an exemplary cooling unit 43, the coolant is supplied by top 45 and bottom 47 inlet hoses. Connecting pipes 49 then transfer the coolant to the interior of the cooling unit 43 where it interacts with the thermal conversion device 35 and/or the electromagnetic energy receiver 27. The circulating cooling fluid is then removed from the cooling unit 43 by a series of outlet pipes and hoses 51 and 53. The removed coolant is cooled using a variety of known methods, such as an adsorption unit or an external air radiator, and is then recirculated through the cooling unit 43. The cooling unit 43 also comprises a control valve, which secures unidirectional movement of heated liquid away from the electromagnetic energy receiver 27 and/or thermal conversion device 35. A small pump can be added to accelerate circulation of cooling liquid into and out of the cooling unit.
According to one embodiment of the cooling unit 43, the top layer 31 of the electromagnetic energy receiver 27 is cooled. In this embodiment, the top layer 31 of the receiver 27 is covered with a coolant by immersing the receiver 27. The coolant is injected through a top inlet 45 and exits through a top outlet 51. Furthermore, in this embodiment, heat can be transferred from both the top 31 and bottom 33 receiver surfaces. The liquid can be any dielectric coolant that has amongst the following properties: good thermal conductivity, low viscosity; long-term chemical and physical stability; low optical absorption; good optical stability, non-toxic, and cost effective.
According to another embodiment, at least one concentrated photovoltaic receiver assembly 3 is mounted on a sun tracking system 7 as illustrated in
The concentrated photovoltaic receiver assembly 3 may be mounted onto any known sun tracking system 7, however, according to one embodiment, a sun tracking system 7 as shown in any of
The shape of the platform 59 is not limiting, and may be triangular, as shown in
Typically, solar collectors 5 shadow each other at low sun angles, thereby decreasing energy capture.
According to another embodiment, the electromagnetic energy receiver 27 can be replaced by a light absorber to absorb the concentrated light source rays 18 and convert it directly to heat for transfer to a desired application. The desired application can vary from domestic hot water, water purification, commercial processing, or absorption air conditioning. The heat can also be used directly to: (1) drive heat engines such as Stirling engines; (2) super heat steam to drive a steam engine or turbine; (3) to fuel a thermal electric generator; or (4) drive any other type of thermal engine or heat application.
The foregoing has constituted a description of specific embodiments. These embodiments are only exemplary. The concentrated photovoltaic and thermal system in its broadest, and more specific aspects, is further described and defined in the claims which now follow.
Number | Date | Country | Kind |
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2690162 | Feb 2010 | CA | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CA2011/000150 | 2/10/2011 | WO | 00 | 8/10/2012 |