Energy from the sun can be directly harnessed by several technologies: flat-panel solar water heaters, photovoltaic (PV) cells, and concentrating solar power (CSP) systems.
PV is linearly scalable. A single PV cell on a rooftop generates proportionally equal amounts of electricity as an acre of PV cells. This aspect makes PV useful for residential rooftops or for powering a road-side emergency phone, among other applications.
CSP becomes more efficient as the collection area increases. This has prompted the development of CSP systems that, for example, span large areas with individual collectors the size of a school bus.
At the small-scale level (for example, approximately 250 kW and below), flat-panel solar heating and photovoltaic (PV) units may provide relatively expensive but flexible solutions. At the large-scale level (for example, approximately 25 MW and above), utility-scale CSP installations may provide cost-efficient solar power production.
Provided herein is a reflector, collector, collector array, and other equipment and methods associated therewith. The equipment and methods discussed herein may be configured and utilized in many ways, and one way in particular is in Micro Concentrated Solar Power.
Micro Concentrated Solar Power (MicroCSP™) may provide a modular and scalable solar power technology that is suitable for electricity generation in the range of approximately 250 kW-20 MW, for example, while at the same time producing process heat that may be used for many industrial and commercial applications. MicroCSP™ technology is suited for providing process heat to a wide range of applications and purposes, including, for example, natural gas offsetting applications such as crop drying and food preparation, industrial processes such as biofuels production, water purifications, desalination and absorption chiller air conditioning for commercial buildings. The hybridization of using thermal heat for both power generation and processes such as steam production and air conditioning may provide an advantage of MicroCSP™ over PV technology.
A MicroCSP™ collector can be a designed for placement on a smaller and/or irregular surface than is typically used for larger scale installations. Such a design preferably should be light enough so that costly structural reinforcement of the rooftop (or other surface) is unnecessary, yet strong enough to withstand the elements of nature. Certain parabolic troughs are designed to be placed on a horizontal surface. An alternative design may be placed on any surface which may have flat and/or sloping surfaces. In addition to rooftops, such alternative MicroCSP™ designs might also be placed on hillsides or other sloping surfaces.
Preferably, the design of such a collector will reduce the number of parts and machining steps and therefore be simpler and/or faster to manufacture and construct. The smaller number of parts may reduce the weight—which facilitates placement on a rooftop or a sloping or unstable surface. The reduction of parts may be achieved, for example, by combining several tasks into a single part. As opposed to ribs constraining the mirror in a single direction, as described in certain prior patent applications referenced above and in Appendix A, the ribs and end arms may be designed to constrain both the mirror and wind cover in all 3 directions (or all three axes x,y,z). Preferably, this can all be accomplished without need for a nut, bolt, screw, rivet, epoxy or any other type of fastening.
Although the design of the collector preferably should be light, it preferably should also be strong enough to withstand the elements. This constraint may limit the size of the collector area, thus limiting the maximum temperature the working fluid may reach. If the area of the collection area is large enough, power generation may still be possible. The collector may also be used for the production of process heat for industrial applications, absorption-chilling processes, and numerous other applications.
A reflector or collector as described above may, for instance, comprise a plurality of longitudinal rails; a rib engaging and spanning the plurality of longitudinal rails; and a first mirror panel. The rib of the reflector or collector may have a slot that is parabolic or in the shape of a section of a parabola. A portion of the mirror panel such as an end portion or a portion located away from the ends may be positioned within the rib's slot.
A reflector or collector may have multiple mirror panels. These panels may be positioned side by side along a longitudinal axis. Alternatively or additionally, panels may be positioned end to end or approximately end to end in a direction perpendicular to a longitudinal axis of the reflector or collector.
Individual reflectors or collectors may be ganged together to form a row that can be actuated by e.g. a single drive motor, and multiple rows of the same or different length may be placed near one another to form an array. Preferably, each individual reflector or collector (a “unit”) can easily be configured in size from a standard two-panel unit (having two mirror panels side by side), to a three-panel unit (having three mirror panels side by side) or other multi-panel unit. Since rooftops or sloping surfaces, or other locations where the units may be used, may be irregular in shape, this increases the amount space which can be utilized. A unit which only comes in one size may not utilize a significant amount of space at the ends of each row.
One or more rows of an array may therefore differ in length and in a number of ways. Rows may be formed of identical units, but various rows of the array have a different number of units. Some rows may be formed of a first-size unit while other rows are formed of a second-size unit, with the number of units in each row being either the same or different. Greater than about 70% of the total number of units in all rows may be formed using units having a first size, while less than about 30% of the total number of units in all rows may be formed using units having a second size. The length of one row may therefore be different from another row in the array to utilize areas of nonuniform shape.
For example, in an open field where a larger size unit might be deployed, rows might range from, for example, 15-50 units of larger units, with rows having the same size or having two or three or more different sizes. In a warehouse, or office building, or hospital, or other location, rows may range, for example, from 1 to 10's of units of the same size or of two or three or more different sizes. With the use of both two and three panel units (or other multipanel units), collection area may be increased without significant additional cost. The more irregular the rooftop or surface, the more benefit a variable length collector may provide.
Other reflector or collector designs may be provided or utilized. For instance, a reflector or collector may have (1) a plurality of longitudinal rails, in which at least one of the rails is at least partially hollow and has a slot on a longitudinal face that extends to an opening at an end of the rail to define a slotted rail; (2) a parabolic rib having a section at an end of the rib smaller than the slot of the rail to allow insertion of the rib-end into the slot; and (3) a first mirror panel having an end with a shape configured to engage with the end section of the rib and the slotted rail at the slot to maintain the rib, the mirror panel, and the slotted rail together.
Variations of the reflectors or collectors discussed above are described below. Any of the features discussed in the examples below may be found individually or in any combination with the reflectors and collectors discussed above.
As shown in
As shown in
As shown in
As shown in
As an alternative to manufacturing ribs with a thin parabolic slot cut into them, the ribs may be split into two pieces as seen in
Preferably, there should be a method to constrain the mirror from flexing and losing its parabolic shape. There are numerous options. One option is to add ribs. Depending on the design parameters (e.g. how strong a wind the trough must withstand), for each mirror segment one or more ribs may be added. These ribs will preferably contain the same parabolic slot(s) as the central rib, while end arms may have the same or different type of slot (partially or fully extending through end arms).
In one instance, none of the ribs have slots cut entirely through them, so each rib has a slot only partially through the rib. Edges of mirror panels insert into the slots, helping to maximize reflective surface area.
Some or all support ribs may have a parabolic slot cut through the entire rib. This may cover a portion of mirror area. However, this area may be recovered by adding a reflective strip to the rib surface which may be designed so that the surface is a parabola which focuses to the same focal point as the main mirror.
Another alternative to reduce the amount of mirror lost is to truncate the ribs as seen in
Another option is to corrugate the wind cover along the longitudinal direction and eliminate the support ribs (or truncated ribs). The corrugations may stiffen the wind cover from flexing. The entire sheet may be corrugated, there may be only one corrugation, or any number in between.
Finally, a combination of any, some, or all, of the above options may be used in conjunction depending on the stresses the mirrors or reflectors will be required to withstand.
An optional roof to stand connection and stand may both be constructed out of Unistruts® (or any generic metal struts or equivalents). As
Attached to the top of each Unistrut® stand may be a pillow block bearing 1301. The pillow block bearing may be oriented vertically or horizontally to allow for ease of connection to the stand. Pillow block bearings may be ordered in bulk and can be constructed of lightweight but strong material. The pillow block preferably should contain a built-in bearing (or have an external bearing inserted into it) so that the reflector can rotate, but the stand remains stationary. If the stand is constructed from Unistruts®, then the elevation of each pillow block may be set at the desired height 1302. This would allow a reflector to be oriented horizontally, even if the rooftop or other surface is slanted.
An example of a connection between the stand and the reflector will now be described. As shown in
Either end of the flange pillow block may be attached by bolts and nuts, welding, epoxy, or other methods, to an end arm of a reflector. Thus, each stand can support the ends of two troughs. The stands at the end of each row may support one trough while the interior stands support two troughs. The total number of stands in a row may therefore be N+1, where N is the number of reflectors.
Manufacturing may be simplified. A CNC machine or laser cutting machine (or other device) can manufacture the end arms and ribs. The wind cover and mirror may be ordered as sheets with the required width. They can be cut to the required length by a metal cutting tool. Unistruts® are modular so they can be bought in bulk, then fitted together as necessary. The pillow block bearing and flange pillow blocks can also be bought off the shelf.
Alternatively, the ribs and end sections can be made using injection molding or die casting processes. The advantages of injection molding and die casting are that instead of multiple pieces of metal needing construction, with complicated machining involved, a single piece of light and strong carbon fiber or steel, respectively, may be mass produced once the mold is created.
If injection molding or die casting is unavailable in a certain region, or is not desired for other reasons, then the alternative design using an upper and lower rib may be chosen. The upper and lower ribs will be made from thin sheet metal. This allows their relatively simple shapes to be manufactured using a simple stamping process.
Construction of the trough can also be simplified. First, the longitudinal rails may be inserted into the central rib and any support ribs. Next, the mirror and wind cover may slide into place between the grooves of the rib(s). The end arms may then be added to cap the rails, mirror, and wind cover. To hold everything together, guy wires attaching same and/or opposite ends of end arms may then be tensioned to pull the end arms toward one another, forming a rigid structure.
Maintenance may be simplified also. To replace a wind cover or mirror, the tension can be released from the guy wires, any support ribs can be slid to the end arms, the mirror/wind cover can be detached from the central rib, then from the end arm.
The flexible mirror and its associated supporting material is preferably the main portion of the reflector. The mirror is preferably made out of flexible material. As shown in
In certain reflector designs, three or more ribs may be used to mold the reflector into a parabolic shape. The ribs may be thin to reduce weight, but strong enough to keep their parabolic shape even while experiencing any typical stresses that may arise. They may be oriented parallel to the end arms, and perpendicular to the longitudinal rails. They may be machined with a hole in their mid-section equal to the size of a longitudinal rail. The hole may slide onto the bottom/central of the longitudinal rails. The tips of the ribs may be of the exact (or substantially exact) length to lie tangent to the top/outer longitudinal rails. In this way, the ribs would be unable to rotate independently. The ribs may have an indentation 1504 near the top/outer rails corresponding to the indentation in the flexible mirror.
The mirror may be constrained from above by a central support piece. The central support piece may serve various functions. One function may be to support the collection tube so that the tube is aligned with the parabolic trough's line of focus. Another function may be to clamp the mirror from the top. There could optionally be as many support pieces as ribs, with each support piece aligned with a support piece. The support piece may extend from the collector tube, down to the mirror, then travel the half-length of the mirror, up to a top/outer rail. In this embodiment, the piece could have an indentation just as it reaches the rail, but not contain the encircling bend around the rail.
As shown in
The mirror, bottom skirt, ribs, support piece may all be further secured by a spring clip 1507. The spring clip may be a cylindrical tube or rail the length of the reflector. A small slit may be included, whose width is slightly smaller than the combined width of the rib, mirror, support piece, and bottom skirt. This clip may slide over the parts described above and clamp down at the indentations. A rail may optionally be present in the space between the mirror and optional wind cover, so that first sides of the mirror and optional wind cover face an inner rail and second sides of the mirror and optional wind cover face an outer rail.
This section entitled “Energy Collector” discloses various configurations of thermal collectors that may be used in conjunction with a reflector to form a collector as described above. This section also discloses various other configurations that may or may not be related to thermal energy collectors. For example, photovoltaic devices are provided. The invention is therefore not limited by the foregoing text but, instead, includes various inventions other than thermal energy collectors.
A solar energy absorber 1600 as depicted in
A solar energy absorber may be a solar-to-thermal energy absorber or a solar-to-electric energy absorber, for instance. A solar-to-thermal energy absorber is used in a solar-to-thermal energy collector to absorb solar energy and convert it to thermal energy for use in another process, such as in driving a shaft or a turbine. A solar-to-electric energy absorber is used in a solar-to-electric energy collector to generate electrical energy from the absorbed solar radiation.
By way of example in
In another instance depicted in
Details of each of the components of a solar energy absorber and solar energy collector are discussed below. Each variation of a component may be combined with each variation of the other components. Consequently, the disclosure in this application includes every combination of the different variations of the components specified herein.
Solar Energy Tubular Absorber
Referring to
Solar-to-Thermal Energy Collection Pipe
Referring to
A solar-to-thermal energy collection pipe 1801 may have a coating on its outer surface that increases the efficiency of solar energy collection. Such coatings include: black paint; black chrome; a three-layer coating comprised of metallic titanium, titanium oxide, and antireflection coating; aluminum nitride; black-colored CuCoMnOx formed using sol-gel synthesis; C/Al2O3/Al; or Ni/Al2O3 for instance. Any of the solar energy absorption coatings may have an antireflection coating upon them to increase absorption efficiency. Such coatings include silica, alumina, a hybrid silica formed of both tetraethoxysilane and methyltriethoxysilane for instance.
A solar-to-thermal energy collection pipe 1801 may have both ends open so that a working fluid to be heated such as oil or water may enter the first end of the pipe and exit the second end. A solar-to-thermal energy collection pipe may alternatively have only one end open, relying on natural convection and conduction to transfer heat from the working fluid to e.g. a reservoir or heat exchanger in fluid communication with the open end of the pipe.
Transparent Housing
Referring again to
The amount of open area within the chamber (i.e. area not occupied by solar-to-thermal energy collection pipes) as well as the shape of the chamber are selected based on a number of factors specific to the purpose for the solar energy absorber with its accessible chamber. For instance, the solar energy absorber may have a single solar-to-thermal energy collection pipe 1801 positioned within the chamber and exposed to concentrated solar energy, as depicted in
The one or more openings may therefore also have a size and shape that allows the desired access to the chamber. In one instance, the opening runs the entire length of the transparent housing (e.g. tube). The opening may be as wide as or wider than a pipe or pipe array that is to reside within the chamber of the transparent housing. A solar energy tubular absorber may be formed by placing the transparent housing over a solar-to-thermal energy collection pipe during assembly, easing installation of the transparent housing.
The opening 2003A in the transparent housing 2002A may therefore be one long opening from end to end as illustrated in
In one instance, the openings are large enough to allow a spray of air and/or water to clean the solar energy absorption pipe as well as much or all of the inside surface of the transparent tube. The tube may have multiple openings or one opening that permits easy drainage.
The transparent housing may be transparent to UV, visible, and/or infrared light. Preferably the housing is transparent to at least the sun's visible and infrared radiation. The housing may be formed of glass such as Pyrex or borosilicate glass. Alternatively, the housing may be formed of e.g. an acrylic polymer such as polymethylmethacrylate, a butyrate, a polycarbonate, or other polymer that admits at least 70% of the sunlight incident upon it.
The housing may have a shape that is convenient for the particular installation. In some instances, the housing will have the shape of a hollow rectangular prism 1602 as illustrated in
Ends of the transparent housing may be sealed so that an ambient atmosphere is largely contained within the chamber of the housing when a cover is placed on or in the opening of the housing. This configuration is especially useful where the solar energy converter is to convert sunlight to heat. Consequently, a solar-to-thermal energy absorption pipe will often be placed within a chamber having ends that are largely or wholly sealed around the pipe. End seals between housing and pipe may be pliable or movable to allow thermal expansion without undue stress being created on the ends of the housing and/or on the pipe. End seals may therefore be resilient polymer such as silicone that can tolerate temperatures encountered in use, folded metal that compresses and expands during heating and cooling cycles, or short cylinders of metal or other suitable material that have an opening of sufficient size that pipe and seal do not contact one another or barely contact one another in their fully expanded states.
Alternatively, ends or other portions of the housing may be open or have conduits that admit a gaseous or liquid stream that passes into and/or out of the chamber. A gas such as air may be introduced by way of the ends or conduit(s) to heat the gas and use it for process heat outside the housing, such as for heating the interior of a house. Likewise, a liquid such as water may pass through the chamber of the transparent housing to allow the water as well as the fluid passing through a collection pipe to be heated.
A transparent housing may be stationary, or a housing may be movable. A housing such as a rectangular prismatic housing or a tubular housing may be tilted away from a cover, for instance. Or, as depicted in
Cover
A cover 1604, 1704, 1804 in
A cover may be formed of any suitable material. Considerations in selecting a material from which to form a cover include (a) whether the cover itself will transmit light, in which case the material would be transparent to the desired light wavelengths; (b) whether the cover is to be reflective; (c) the operating temperature range and/or peak temperatures that the cover will encounter; (d) how well the material of the cover seats onto the thermal solar energy absorption pipe; (e) weight, rigidity, and/or strength of the cover material; and any other considerations appropriate to use.
In one instance, a cover is formed of a metal and has a surface 305 as depicted in
The cover may be flat as depicted in
As illustrated in
Solar Energy Rectangular Prism Absorber
Referring to
Solar Energy Converters
Solar energy converters convert solar energy to another form of energy. A solar energy converter may be a solar-to-thermal energy collector pipe as discussed above. A solar energy converter may be a solar-to-thermal energy collector box 1701 having straight/and or curved sides, as illustrated in
Photovoltaic devices include silicon-based photovoltaic cells, bulk photocells, thin-film photocells such as CdTe and CuInSe2 photocells, single-junction photocells, multi-junction photocells such as GaAs based photocells, light absorbing dye-based photocells, polymeric photocells, and nanocrystal solar cells.
Thermoelectric generators may be Seebeck devices made from e.g. Bi2Te3. Pyroelectric devices may be formed of crystals of e.g. GaN, CsNO3, and other compounds.
More than one type of converter may be present within a transparent housing. For instance, a housing may contain both solar-to-thermal energy collector pipe(s) and solar cells, or pipe(s) and thermoelectric generators, or pipe(s), solar cells, and thermoelectric generators.
Transparent Housing
The transparent housing 1602, 1702 of
The amount of open area within the chamber (i.e. area not occupied by solar energy converters) as well as the shape of the chamber are selected based on a number of factors specific to the purpose for having a solar energy absorber with accessible chamber. For instance, the solar energy absorber may have multiple photovoltaic cells positioned within the chamber and exposed to normal incident radiation or to concentrated solar radiation. The chamber shape may therefore be rectangular prismatic, with sufficient spacing between an interior wall of the transparent housing and photovoltaic cells to allow a desired flow of cooling gas to pass between the interior wall and the photocells to cool the cells to a desired operating temperature.
The housing may have a shape that is convenient for the particular installation. In some instances, the housing will have the shape of a hollow rectangular prism. This shape is useful when multiple pipes are present side-by-side (such as the pipe array of
The housing may be transparent in areas where it light is to pass and may be translucent or opaque in other areas where, e.g., the housing is to be held by brackets or where structural rigidity is desired. Consequently, the transparent housing may have a transparent panel, and the remainder of the housing may be e.g. sheet-metal or opaque polymer. The transparent portion may be flat or may be shaped to provide improved efficiency in admitting light. For instance, the transparent portion may be curved from side to side to provide a low angle of incidence for light if light is reflected from a curved mirror. The transparent portion may have one or more lenses formed in it to focus light onto solar energy converters within the housing.
The one or more openings may have a size and shape that allows the desired access to the chamber. In one instance, an opening runs the entire length of the transparent housing. The opening may be as wide as or wider than a pipe or PV or thermoelectric module that is to reside within the transparent housing.
In one instance, the openings are large enough to allow a spray of air and/or water to clean the solar energy converters as well as much or all of the inside surface of the transparent housing. The housing may have multiple openings or one opening that permits easy drainage.
The transparent housing may be transparent to UV, visible, and/or infrared light. Preferably the housing is transparent to at least the sun's visible and infrared radiation. The housing may be formed of glass such as Pyrex or borosilicate glass. Alternatively, the housing may be formed of e.g. an acrylic polymer such as polymethylmethacrylate, a butyrate, a polycarbonate, or other polymer that admits at least 70% of the sunlight incident upon it.
Ends of the transparent housing may be sealed so that an ambient atmosphere is largely contained within the chamber of the housing when a cover is placed on or in the opening of the housing. This configuration is especially useful where the solar energy converter is to convert sunlight to heat. Consequently, a solar-to-thermal energy absorption pipe or thermoelectric device will often be placed within a chamber having ends that are largely or wholly sealed. If a pipe runs through end-walls of the housing, the ends may be sealed as discussed above. Otherwise, housing walls may seal the ends.
Alternatively, ends or other portions of the housing may be open or have conduits that admit a gaseous stream that passes into and/or out of the chamber. A gas such as air may be introduced by way of the ends or conduit(s) to cool the solar energy converters present within the chamber, or a liquid such as water may pass through the chamber to also be heated. For instance, solar cells whose efficiency decreases as temperature increases may be cooled with a cool air stream blown into the chamber. Alternatively, natural convection of air may allow heated air to escape and cooler air to enter the chamber where ends are open or where one or more conduits into the chamber admit air.
Cover
A cover 1604, 1704 as depicted in
Cover Retracting Mechanism
A cover may be moved from an opening of a transparent housing or replaced to the opening using a cover retractor. A cover retractor may, for instance, rotate or slide the cover away from the opening of the housing. A cover may be attached to the housing by a hinge and may be pivoted away from the opening along the hinge's axis. For a rectangular prism-shaped housing, a downward-facing transparent cover can be pivoted using e.g. a motor and linkage to rotate the cover away from the housing.
A cover may be moved and replaced for a rectangular prismatic-shaped housing, for instance, by providing tracks in which the cover slides. The cover may have a rack and pinion assembly at each end, and the cover may be attached to each rack so that the cover may be slid away from the opening of the transparent housing along the tracks. The cover may be retracted entirely away from the face of the housing in this way so that the housing face as well as the interior of the housing can be washed.
A cover may be moved and replaced for a rectangular prismatic-shaped housing by rotating the cover away from the opening. For instance, linkage attached to the cover at one end and a pivot point past an edge of the housing at the other end of the linkage may be driven by a motor so that the cover follows an arc-shaped path and pivots away from the housing to provide unobstructed access to the opening and the chamber within the housing.
Alternatively, the cover may have a worm drive at each end of the cover and driven by a common motor to rotate the cover away from the opening of the transparent housing. Or, the cover may be hinged on the transparent housing, and the cover may be pivoted away from the opening using a motor and worm drives or linkage.
A cover may be moved and replaced for a rectangular prismatic-shaped housing by extending the cover normal to the surface of the housing suitable linkage and motor and rotating the cover about one or another axis of the cover (e.g. a long axis or a short axis).
A cover may be moved and replaced for a tubular-shaped housing, for instance, by any of the means discussed above for a rectangular prismatic-shaped housing. In addition, the cover may be revolved about the tubular-shaped housing in an arc.
With solar power fields, once the location of the field is determined, analysts typically use information about the area to calculate the amount of PV panels or solar collectors necessary or sufficient to meet the power demands. Characteristics considered may range from, for example, weather information such as solar radiation and average cloud cover, to the surrounding landscape including vegetation that could cast shadows or uneven ground that could pose a challenge during construction. There are a variety of resources available to gather information about the area such as, for example, Solar Radiation Data Manual for Flat-Plate and Concentrating Collectors, which provides monthly averages of solar radiation from 1961-1990, or, for another example, Solar Maps compiled by NREL, which provides monthly average daily total solar resource information on grid cells approximately 40 km by 40 km each. This information is easily accessible to the public and can be used to generate a rough approximation of the amount of power generation possible. These resources, however, often have some uncertainty and may not have the precision specific to a particular acre of land—the size of a potential MicroCSP field. Model estimates derived from information provided from these resources can approximate the power that each collector can generate, but there will be a degree of uncertainty. These approximations may be appropriate for the larger, utility scale CSP fields, but may be too general for MicroCSP technology.
Furthermore, some of these algorithms used to calculate the power generated need direct measurements since the available generic information does not have the required precision. For example, the comparison of Building-Integrated PV model estimates versus actual Building-Integrated PV performance data requires a Mobile Solar Tracking Facility to collect data about the electrical performance of photovoltaic panels. The Mobile Solar Tracking Facility may incorporate meteorological instruments, a solar spectroradiometer, a data acquisition system, and a single-channel photovoltaic curve tracer to collect the input data for a model estimate.
The assessment tools available for photovoltaic panels may not have the capabilities desired for a MicroCSP application. However, there is a demand for direct measurement of MicroCSP in varying locations because the larger size of the fields for MicroCSP may mean that any percentage of error may have a larger impact in comparison to smaller PV fields. Although there are small-scale PV applications that use array sizing worksheets (that calculate the amount of PV panels based on general location and power demands), these applications are generally for small power demands and could lead to inaccurate estimates for larger power demands. Unlike the use of PV as a backup solution, MicroCSP™ preferably can be implemented as a complete energy solution, using conventional technologies as a back-up. This requires more reliable energy production estimates from algorithms that use or can be produced from direct, on-site measurements.
One method of collecting direct measurements on site could utilize a single solar collector (“Mobile Collector”) to produce a miniaturized thermal loop. The Mobile Collector could include some or all of the major components of the thermal loop—such as the solar collector, a pumping system, flow meters, and a heat exchanger. The system could be contained on a single, portable platform, such as a trailer. In addition to a thermal loop, the platform could also include other components, machinery or data collecting devices, such as, for example, a pyrheliometer to measure solar radiation and, as another example, a weather station to measure wind speed, wind direction, temperature, etc. This method of collection would provide direct measurements, which can be used in combination with model estimates calculated from information about the area.
An example setup is shown in
The Mobile Collector provides a method to test a Micro CSP product in a particular location or locations without having to extend the large investment necessary to install an entire field of solar collectors.
There may be certain situations where a single Mobile Collector might not produce enough thermal heat for significant power generation (depending on the amount of power needed for a particular application). In such cases, multiple Mobile Collectors could be linked together to generate heat for small-scale power generation. Single or multiple collectors could be used, for example, for short-term or single-day events such as a gathering in an area that does not have established utilities or sufficient power capabilities. Additional piping could, for example, be used to connect the absorber tubes of these single-collector units. The portability of the trailers allows the collectors to be placed in desired locations with ease, and relocated as needed.
Another potential benefit of the Mobile Collector is that it can be used as an educational or demonstration tool. The portable thermal loop can serve as a model for both potential users and the general public to increase awareness of Concentrated Solar Power as a solution. Unlike large Concentrate Solar Power fields where people must go to the large fields to see the actual technology, the Mobile Collector Micro CSP can go to the viewers.
One of many possible implementations of the Mobile Collector would mount the thermal loop to the trailer and include a detachable unit that contains a weather station and pyrheliometer.
The Thermal Loop could be substantially identical to those used in Micro CSP such that the collector could have an absorber tube running across the collector at the focal point of the parabola. A pumping unit could run/pump the fluid through the thermocouple at the beginning of the loop to measure the Tin (Temperature in) before it passes through the collector. As the fluid flows through the collector, it can be heated before it passes through a second thermocouple that measures the Tout (Temperature out). Then the fluid can be cooled by a Heat Exchanger and Fan. The fluid could pass through the flowmeter before returning to the pumping unit to repeat the loop. The components in this loop—thermocouple for Tin, collector, thermocouple for Tout, Heat Exchanger and Fan, and flowmeter—could, for example, be connected with 1″ copper piping that could be brazed together.
The pumping unit can be used to ensure that the fluid is moving through the loop at the correct rate. The thermocouples that measure the Tin and the Tout are necessary to determine the temperature difference generated by the heat collection. The Heat Exchanger and Fan may be used in this implementation of the Mobile Collector to cool the fluid before it reenters the loop. In larger fields of collectors the process in which the heat is used—power generation, process heat, air conditioning, etc.—could cool the fluid. Since these processes are not used in data collection, a heat exchanger and fan is preferred. However, in a different implementation of the Mobile Collector (for example, multiple Mobile Collectors and connected together for short-term power generation), a heat exchanger and fan might not be necessary and instead may have a low-temperature turbine, for example, in its place. The flowmeter in the loop can be used to measure the flow of the fluid, which can also be used for data analysis.
The detachable unit in a preferred implementation could include a weather station and a pyrheliometer. The weather station could be used, for example, to gather information about wind velocity (speed and direction) and ambient temperature. The pyrheliometer, which typically requires a separate tracking system, could measure solar radiation at normal incidence. (Normal incidence is when the raypath is perpendicular to the interface. In this case, the raypath is the path of the solar radiation and the interface is the pyrheliomether, which is why the pyrheliometer preferably should continually track the sun.) In other implementations, other data may be collected and integrated in the analysis of the location. Since this unit is detachable, it may not be used if the data collection is not the primary function (for example, short-term power generation).
A data logging unit could record the information from the thermal loop (Tin, Tout, flow), radiation at normal incidence from the pyrheliometer, and wind velocity, ambient temperature, etc. from the weather station. If connected to the interne, this unit could stream information about the location to the client or the company for faster analysis. Otherwise, the data could be collected and retrieved on-site.
While various designs are possible, the collector installed in a preferred implementation of the Mobile Collector is a parabolic trough design—the same technology utilized in Micro CSP. This collector preferably utilizes a time-based tracking system since the collector is the most efficient when it faces the sun directly. By utilizing the time-based tracking system, the collector would be fully functioning and would replicate the current technology being used in Micro CSP, providing the most realistic data possible. See attached Appendix A for an example of a tracking system.
In other implementations, however, different types of collectors and tracking systems could be used in a comparison test. This could lead to customized solutions. Also, other types of solar power technology could be used to obtain the same, or comparable, portability benefits.
Different implementations of the Mobile Collector could involve different setups and considerations. A few variations are described here, by way of example.
In the use of multiple Mobile Collector units for short-term power generation more fluid likely would need to be heated and/or a greater raise in temperature likely would be necessary. As mentioned earlier, conventional fields achieve this by using long rows of collectors. A miniature field could be created with the Mobile Collector units. Either the absorber tubes could be connected to allow for more fluid to be heated to greater temperatures or each Mobile Collector could have a turbine to generate electricity that could later be pooled together.
To assess options, there may be different variations on the Mobile Collector unit to test different types of collectors and tracking systems. Using different size and models of solar collectors can provide accurate data as to how each type responds to the environment proposed for the Micro CSP field. Different tracking systems may also have an effect on the amount of thermal heat collected. The Mobile Collector could be useful in this setting because using a field of collectors for this type of testing could be wasteful. It could also be helpful to do specific on-site testing (as opposed to general testing of the collectors and tracking systems) because of the unique characteristics of each site. For example, if the location is not perfectly in line with the Earth's North-South line (which is relevant to the time-based tracking system), a different photovoltaic-based tracking system may be beneficial.
The Mobile Collector also could be fitted with large displays that show the data being collected. For example, the data logging unit, connected to the interne, could stream to a computer that could display the information, preferably in a user-friendly interface. Another more hands-on approach, could have LED displays, for example, near each device to show exactly where each piece of information is collected. In addition, a laser can be used to show the paths of various rays. The Mobile Collector could also have a mirror or camera to show whether a laser is being reflected onto the tube, depending on whether the incoming laser beam is parallel to the axis of symmetry.
The embodiments described herein are provided by way of example only and the invention is not limited to the specific examples provided.
This application claims benefit of priority to U.S. Application Ser. No. 61/188,240 filed Aug. 6, 2008 entitled “Mobile Solar Collector”, inventors Darren T. Kimura and Naveen N. Margankunte, and to U.S. Application Ser. No. 61/195,291 filed Oct. 3, 2008 entitled “Concentrated Solar Trough ‘SopoFlare’”, inventors Darren T. Kimura, Josef A. Sikora, and Peter J. Sugimura, each of which is incorporated by reference in its entirety as put forth in full below. This application also incorporates by reference in its entirety, as if put forth in full below, each of the patent applications incorporated by reference in the above-listed provisional patent applications as well as all applications related by priority thereto as of today.
Number | Date | Country | |
---|---|---|---|
61188240 | Aug 2008 | US | |
61195291 | Oct 2008 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/US2009/004539 | Aug 2009 | US |
Child | 12931700 | US |