Certain example embodiments of this invention are related to a reflector for use in a solar collector or the like, the reflector having both a mirror coating and an anti-soiling coating which may also function as an anti-reflective (AR) coating.
Solar collectors are known in the art. Example solar collectors are disclosed in U.S. Pat. Nos. 8,303,124, 5,347,402, 4,056,313, 4,117,682, 4,608,964, 4,059,094, 4,161,942, 5,275,149, 5,195,503 and 4,237,864, the disclosures of which are all hereby incorporated herein by reference. Solar collectors include at least one mirror (e.g., parabolic or other type of mirror) that reflects incident sunlight (e.g., visible and/or IR radiation) to a focal location such as a focal point at a common location. In certain example instances, a solar collector includes one or more mirrors that reflect incident sunlight and focus the light at a common location. For instance, a liquid (e.g., water, oil, and/or steam) to be heated may be positioned at the focal point of the mirror(s) so that the reflected sunlight heats the liquid (e.g., water, oil, or any other suitable liquid) and energy can be collected from the heat or steam generated by the heated liquid.
A mirror for a solar collector typically includes a mirror coating on a glass substrate. The mirror coating is typically on the rear side (second surface side) of the glass substrate, so that the glass substrate is located between the mirror coating and the sun. Thus, radiation from the sun proceeds first through the glass substrate, and is then reflected by the mirror coating back through the glass substrates and toward the common location such as a liquid or the like to be heated.
Unfortunately, soiling (including dust) deposition tends to occur on the front/first surface of the glass substrate (i.e., on the surface of the glass substrate opposite the mirror coating, and thus on the surface of the glass substrate which is closest to the sun). In environments such as hot and dry desert type terrain, dust or environmental pollution can stick to the glass surface via condensation when temperature changes and/or due to attraction by static charge. For example, in certain solar panels a general antireflective (AR) coating made via a sol gel process comprise porous silica which leads to attraction of such dust and/or environmental pollution. Such soil buildups (e.g., including dust and/or dirt) reduce light transmission through the glass substrate and therefore reduce output power. Thus, such soiling tends to lead to output power droppings of the solar collector, as it reduces the amount of radiation that can be reflected toward the common location and/or collected by a solar panel.
In certain example embodiments of this invention, an anti-soiling coating is provided in order to reduce the amount of soiling, thereby leading to improved overall reflectance and adequate power and heating for the solar collector. Advantageously, the anti-soiling coating may also function as an anti-reflective (AR) coating in certain example embodiments, based on the design of the refractive indices (n) of its respective layers. In certain example embodiments, the anti-soiling coating and mirror coating are provided on opposite sides of the glass substrate. In certain example embodiments, the anti-soiling coating may be provided on the first/front surface of a solar panel or solar mirror used in a solar collector field. For example, the anti-soiling coating may be provided on the front/first surface of a parabolic trough or dish reflector/mirror for use in a concentrating solar power apparatus. The anti-soiling coating may be provided on either a primary or secondary reflector in different embodiments of this invention. The provision of the anti-soiling coating can protect the maximum output power of the solar collector from dust and/or environmental pollution such as dirt. The anti-soiling coating includes at least one metal layer (e.g., Ag) and/or at least one transparent conductive oxide (TCO) layer (e.g., ITO), which may be combined with one or more antireflection (AR) layers in order to: (i) dissipate static in order to repel dust and/or dirt, and/or (ii) reduce reflection of radiation before the radiation reaches the mirror coating or solar panel. Such low emissivity/conductive coatings provide anti-soiling benefits by one or more of: dissipating static charge and repelling dust/dirt, and/or changing surface morphology/chemistry of the solar mirror or solar panel to reduce the chance of dust/dirt entrapment.
In certain example embodiments of this invention, there is provided a concentrating solar power apparatus comprising: a mirror for reflecting incident radiation from the sun to a common location in order to cause energy to be collected and/or generated due to radiation from the sun that is reflected by the mirror and is incident at the common location; wherein the mirror comprises a glass substrate, an anti-soiling coating, and a mirror coating, and wherein the anti-soiling coating and the mirror coating are located on opposite sides of the glass substrate.
In certain example embodiments of this invention, there is provided a mirror for use in a concentrating solar power apparatus, the mirror comprising: a glass substrate, an anti-soiling coating, and a mirror coating.
In certain example embodiments of this invention, there is provided a mirror for use in a concentrating solar power apparatus, the mirror comprising: a glass substrate, an anti-soiling coating, a mirror coating, and wherein the anti-soiling coating also functions as an anti-reflective (AR) coating due to indices of refraction (n) of its respective layers, wherein the anti-soiling coating comprises a transparent conductive oxide layer having a refractive index (n) of from 1.8 to 2.0 that is sandwiched between and contacting a first dielectric layer having a refractive index (n) of from 1.65 to 1.85 and a second dielectric layer have a refractive index (n) of from 1.5 to 1.7, wherein the first dielectric layer is located between at least the transparent conductive oxide layer and the glass substrate.
Referring now more particularly to the accompanying drawings in which like reference numerals indicate like parts throughout the several views.
As used herein, the terms “on,” “supported by,” and the like should not be interpreted to mean that two elements are directly adjacent to or directly contacting one another unless explicitly stated. In other words, a first layer may be said to be “on” or “supported by” a second layer, even if there are one or more layers therebetween.
In certain example embodiments of this invention, an anti-soiling coating 11 is provided in order to reduce the amount of soiling, thereby leading to improved overall reflectance and adequate power and heating for the solar collector. In certain example embodiments, the anti-soiling coating 11 and mirror coating 7 are provided on opposite sides of a glass substrate 9 of a mirror structure. In certain example embodiments, the anti-soiling coating 11 may be provided on the first/front surface of a solar panel or solar mirror used in a solar collector field. For example, the anti-soiling coating 11 may be provided on the front/first surface of a parabolic trough or dish reflector/mirror 1 for use in a concentrating solar power apparatus. The anti-soiling coating 11 may be provided on either a primary or secondary reflector in different embodiments of this invention. The provision of the anti-soiling coating 11 can protect the maximum output power of the solar collector from dust and/or environmental pollution such as dirt. The anti-soiling 11 coating includes at least one metal layer (e.g., Ag) 21 and/or at least one transparent conductive oxide (TCO) layer (e.g., ITO) 20, which may be combined with one or more antireflection (AR) layers (e.g., 23, 25, 27, 29 and/or 31) in order to: (i) dissipate static in order to repel dust and/or dirt, and/or (ii) reduce reflection of radiation before the radiation reaches the mirror coating or solar panel. Such low emissivity/conductive coatings provide anti-soiling benefits by one or more of: dissipating static charge and repelling dust/dirt, and/or changing surface morphology/chemistry of the solar mirror or solar panel to reduce the chance of dust/dirt entrapment. And the anti-soiling coating may improve durability as it may reduce mechanical damage from sand abrasion in certain example embodiments. While the addition of the anti-soiling coating 11 may lower the efficiency of the mirror slightly (e.g., by about 1%) in perfectly clean environments, its savings are significant regarding reduce cleaning costs and improved performance in dirty, dusty, and/or polluted environments. Advantageously, the anti-soiling coating may also function as an anti-reflective (AR) coating in certain example embodiments, based on the design of the refractive indices (n) of its respective layers.
The mirror structures discussed herein, with mirror coating 7 and anti-soiling coating 11, may be used in applications such as one or more of: parabolic-trough power plants, compound parabolic concentrating collectors, solar dish-engine systems, solar thermal power plants, and/or solar collectors, which rely on mirror(s) to reflect and direct solar radiation from the sun. In certain example instances, the mirror(s) may be mounted on a steel or other metal based support system.
The mirror 1 may have a substantially parabolic shape, and/or may have a solar reflectance of at least 85%, more preferably of at least 88%, and most preferably of at least 89% or 90%.
In the
The following table provides example physical thicknesses and thickness ranges for the
Other TCOs may be used in place of, or in addition to, ITO for layer 20. For instance, certain example embodiments may incorporate an ITO/Ag/ITO sandwich instead of a single ITO layer. Certain example embodiments, may incorporate zinc oxide, aluminum-doped zinc oxide (AZO), tin zinc oxide (TZO), and/or the like for layer 20.
The reflective mirror coating 7 in
In certain example embodiments, the glass substrate 9 may be substantially clear and have a high visible transmittance of at least about 85%, more preferably of at least about 88%, more preferably of at least about 89%, and possibly of at least about 90%. Moreover, the glass substrate 9 may be soda-lime-silica type glass, and may have a low iron content such as less than about 500 ppm total iron, more preferably less than about 450 ppm total iron, and still more preferably less than about 425 ppm iron. The less the iron, the more visible and/or IR light which can makes its way through the glass thereby permitting improved heating of the liquid or the like to be heated in the concentrating solar power apparatus. These features of the glass substrate 9 may or may not apply to any embodiment herein.
In alternative embodiments of this invention, the mirror coating 7 in any of
In certain example embodiments of this invention, there is provided a concentrating solar power apparatus comprising: a mirror for reflecting incident radiation from the sun to a common location in order to cause energy to be collected and/or generated due to radiation from the sun that is reflected by the mirror and is incident at the common location; wherein the mirror comprises a glass substrate, an anti-soiling coating, and a mirror coating, and wherein the anti-soiling coating and the mirror coating are located on opposite sides of the glass substrate.
In the concentrating solar power apparatus of the immediately preceding paragraph, the common location may comprise at least one solar panel and/or a liquid to be heated so that the reflected sunlight heats the liquid and energy is collected from the heat and/or steam generated by the heated liquid.
In the concentrating solar power apparatus of any of the preceding two paragraphs, the mirror may have a substantially parabolic shape.
In the concentrating solar power apparatus of any of the preceding three paragraphs, the mirror may have a solar reflectance of at least about 85%, more preferably of at least about 88%.
In the concentrating solar power apparatus of any of the preceding four paragraphs, a reflective layer of the mirror coating may comprise silver or aluminum. The reflective layer comprising silver or aluminum may be sandwiched between first and second dielectric layers.
In the concentrating solar power apparatus of any of the preceding five paragraphs, the glass substrate may comprise soda lime silica glass and/or have a thickness of from 1.0 to 6.0 mm.
In the concentrating solar power apparatus of any of the preceding six paragraphs, the anti-soiling coating may comprise a transparent conductive layer comprising ITO located between a first layer comprising silicon oxynitride and a second layer comprising an oxide and/or nitride of silicon, wherein the first layer comprising silicon oxynitride is located between at least the glass substrate and the transparent conductive layer comprising ITO. The second layer comprising an oxide and/or nitride of silicon may comprise silicon oxide and/or silicon nitride. The first layer comprising silicon oxynitride may be located between and directly contacting the glass substrate and the transparent conductive layer comprising ITO. The anti-soiling coating may consist essentially of the transparent conductive layer comprising ITO, the first layer comprising silicon oxynitride, and the second layer comprising an oxide and/or nitride of silicon. A layer comprising silicon nitride and a layer comprising titanium oxide may be located between the glass substrate and the first layer comprising silicon oxynitride.
In the concentrating solar power apparatus of any of the preceding seven paragraphs, the anti-soiling coating may contain a transparent conductive layer comprising ITO which is from about 5-150 nm thick, more preferably from about 5-50 nm thick, and even more preferably from about 5-20 nm thick.
In the concentrating solar power apparatus of any of the preceding eight paragraphs, the anti-soiling coating may contain a transparent conductive layer comprising ITO having a sheet resistance (Rs) of from about 200-2,000 ohms/square, more preferably from about 500-1,500 ohms/square, and even more preferably from about 700-1,200 ohms/square.
In the concentrating solar power apparatus of any of the preceding nine paragraphs, the anti-soiling coating may comprise a transparent conductive layer comprising or consisting essentially of ITO located between at least first and second layers comprising silicon nitride.
In the concentrating solar power apparatus of any of the preceding ten paragraphs, the anti-soiling coating may comprise a transparent conductive layer comprising or consisting essentially of silver located between at least first and second layers comprising silicon nitride.
In the concentrating solar power apparatus of any of the preceding eleven paragraphs, the anti-soiling coating may functions as an anti-reflective (AR) coating due to indices of refraction (n) of its respective layers, wherein the anti-soiling coating may comprise a transparent conductive oxide layer having a refractive index (n) of from 1.8 to 2.0 sandwiched between and contacting a first dielectric layer having a refractive index (n) of from 1.65 to 1.85 and a second dielectric layer have a refractive index (n) of from 1.5 to 1.7, wherein the first dielectric layer may be located between at least the transparent conductive oxide layer and the glass substrate. The transparent conductive oxide layer may have an index of refraction (n) at least 0.1 higher (more preferably at least 0.2 higher) than respective indices of the first and second dielectric layers.
In certain example embodiments of this invention, there is provided a mirror for use in a concentrating solar power apparatus, the mirror comprising: a glass substrate, an anti-soiling coating, a mirror coating, and wherein the anti-soiling coating also functions as an anti-reflective (AR) coating due to indices of refraction (n) of its respective layers, wherein the anti-soiling coating comprises a transparent conductive oxide layer having a refractive index (n) of from 1.8 to 2.0 that is sandwiched between and contacting a first dielectric layer having a refractive index (n) of from 1.65 to 1.85 and a second dielectric layer have a refractive index (n) of from 1.5 to 1.7, wherein the first dielectric layer is located between at least the transparent conductive oxide layer and the glass substrate.
In the mirror of the immediately preceding paragraph, the transparent conductive oxide layer may have an index of refraction (n) at least 0.1 higher (more preferably at least 0.2 higher) than respective indices of the first and second dielectric layers.
In the mirror of any of the preceding two paragraphs, the anti-soiling coating and the mirror coating may be located on opposite sides of the glass substrate.
In the mirror of any of the preceding three paragraphs, the mirror may have a solar reflectance of at least 88%.
In the mirror of any of the preceding four paragraphs, a reflective layer of the mirror coating may comprise silver or aluminum.
In the mirror of any of the preceding five paragraphs, in the anti-soiling coating, the transparent conductive layer may comprise or consist essentially of ITO, the first dielectric layer may comprise or consist essentially of silicon oxynitride which may be doped with aluminum, and the second dielectric layer may comprise or consist of silicon oxide.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.