The present inventions are related to the subject matter of U.S. Pat. No. 10,376,080 granted on Aug. 13, 2019 and first filed on Apr. 28, 2017 by Ryan P Newland and entitled JAR WITH KNIFE SHEATH UNDER LID and patent Ser. No. 11,647,853 granted on May 16, 2023 and first filed on Aug. 11, 2020 by Ryan P Newland and entitled JAR WITH KNIFE SHEATH UNDER LID.
The present inventions relate to container accessories and, more particularly, relate to adaptations for holding utensils inside jars.
Typically food jars are stored in a kitchen refrigerator and knifes are stored in a kitchen drawer. Assembling food such as sandwiches require taking a knife from a drawer to spread the food from the jar on bread. Then the knife needs to be washed and returned to the drawer. A next food assembly at another time repeats this process.
What is needed is an apparatus for a more streamlined way of assembling food such as making a sandwich.
The present inventions are illustrated by way of example and are not limited by the accompanying figures, in which like references indicate similar elements. Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale.
The details of the preferred embodiments will be more readily understood from the following detailed description when read in conjunction with the accompanying drawings wherein:
The circular disc has a spreader of a substantially flat shape integrally formed in the circular disc 110 and downwardly extending from the circular disc 110 to a bottom tip 116 of the spreader 115. An upper outer flanged circular ring 111 is integrally formed in the circular disc 110 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 102 of the container 101. The circular disc 110 can have a grab tab 114. The grab tab 114 has a fold to fit under the threaded screw on lid 109 of the container 101. The fold of the grab tab 114 extends beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid 109 and threads 108 on the container to avoid interference when screwing the lid onto the container.
A lower seal 120 is placed beneath the upper outer flanged circular ring 111 and extends around a lower perimeter of the circular disc 110 positioned between the circular disc 110 and a top edge 104 of the circular top mouth opening 102 of the container 101. The lower seal 120 can have at least one more grab tab 122. The lower seal 120 uses a sticky adhesive material. The lower seal 120 can be a rubber or sticky food-grade material such as an FDA approved or food-grade adhesive. The lower seal 120 can have an adhesive on both sides so as to create the seal. The lower seal 120 material could be a PET, also known as polyethylene terephthalate, a type of thermoplastic polymer resin.
The circular disc has a spreader of a substantially flat shape integrally formed in the circular disc 110 and downwardly extending from the circular disc 110 to a bottom tip 116 of the spreader 115. An upper outer flanged circular ring 111 is integrally formed in the circular disc 110 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 102 of the container 101.
A lower seal 120 is placed beneath the upper outer flanged circular ring 111 and extends around a lower perimeter of the circular disc 110 positioned between the circular disc 110 and a top edge 104 of the circular top mouth opening 102 of the container 101.
The circular disc 110 can have a grab tab 114. The grab tab 114 has a fold to fit under the threaded screw on lid 109 of the container 101. The fold of the grab tab 114 extends beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid and threads 108 on the container to avoid interference when screwing the lid onto the container.
A lower seal 120 is placed beneath the upper outer flanged circular ring and extends around a lower perimeter of the circular disc 110 positioned between the circular disc 110 and a top edge 104 of the circular top mouth opening of the container 101.
The circular disc 110 can have a grab tab 114. The grab tab 114 has a fold to fit under the threaded screw on lid 109 of the container. Also, tabs such as the grab tab 114 can be pulled by an index finger 117 and thumb 118 of a user's hand to break the seal between the circular disc 110 and the container 101.
The circular disc 110 has a spreader 115 of a substantially flat shape integrally formed in the circular disc 110 and downwardly extending from the circular disc 110 to a bottom tip of the spreader. An upper outer flanged circular ring 111 is integrally formed in the circular disc 110 to prevent the circular disc from press fitting too deeply into the circular top mouth opening of the container.
A spreader 615 of a substantially flat shape is integrally formed in the same material as the circular disc 610 and extends downward from the circular disc 610 to a bottom tip 616 of the spreader 615.
An upper outer flanged circular ring 611 is integrally formed with the circular disc 610 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 602.
The circular disc 610 can have a grab tab 614. The grab tab 614 has a fold to fit under a threaded screw on lid 609 of the container 601. The fold of the grab tab 614 extends beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid 609 and the container 601 to avoid interference when screwing the lid onto the container.
A lower seal 620 beneath the upper outer flanged circular ring 611 extends around a lower perimeter of the circular disc 610 and is positioned between the circular disc 610 and a top edge 604 of the circular top mouth opening 602 of the container 601. The lower seal 620 is beneath the upper outer flanged circular ring 611 and extends around a lower perimeter of the circular disc 610 and positioned between the circular disc 610 and a top edge 604 of the circular top mouth opening 602 of the container 601. The lower seal 620 can have at least one grab tab 622. The lower seal 620 uses a sticky adhesive material. The lower seal 620 can be a rubber or sticky food-grade material such as an FDA approved or food-grade adhesive. The lower seal 620 can have an adhesive on both sides so as to create the seal. The lower seal 620 material could be a PET, also known as polyethylene terephthalate, a type of thermoplastic polymer resin.
The circular disc 610 has at least one oval vent hole 612.
Flexible membranes 630 are fixed over respective oval vent holes 612. The flexible membranes 630 can be of a material based on polypropylene and coated or multi-material which have the approval of FDA or is food grade, and prevention of transmission of gases. The flexible membraned 630 have a sticky lower part such as an FDA approved or food grade adhesive to stick to the top of the circular disc 610. The circular disc 610 can have a concave top surface providing an air gap between the vent hole 611 and the flexible membrane 630.
A spreader 715 of a substantially flat shape is integrally formed in the same material as the circular disc 710 and extends downward from the circular disc 710 to a bottom tip 716 of the spreader 715.
An upper outer flanged circular ring 711 is integrally formed in the circular disc 710 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 702.
A lower seal 720 beneath the upper outer flanged circular ring 711 extends around a lower perimeter of the circular disc 710 and is positioned between the circular disc 710 and a top edge 704 of the circular top mouth opening 702 of the container 701. The lower seal 720 is beneath the upper outer flanged circular ring 711 and extends around a lower perimeter of the circular disc 710 and positioned between the circular disc 710 and a top edge 704 of the circular top mouth opening 702 of the container 701. The lower seal 720 can have at least one grab tab 722. The lower seal 720 uses a sticky adhesive material. The lower seal 720 can be a rubber or sticky food-grade material such as an FDA approved or food-grade adhesive. The lower seal 720 can have an adhesive on both sides so as to create the seal. The lower seal 720 material could be a PET, also known as polyethylene terephthalate, a type of thermoplastic polymer resin.
The circular disc 710 has at two vent holes 712.
A flexible membrane 730 is fixed over the vent holes 712. One or more than two vent holes 712 can be used, so long as the upper membrane has enough space to move an indicate a proper seal. The flexible membrane 730 can be a material based on polypropylene and coated or multi-material which have the approval of FDA approved or food grade, and prevention of transmission of gases. The flexible membrane 730 has a sticky lower part such as an FDA approved or food grade adhesive to stick to the top of the circular disc 710. A protruding ridge 719 can be provided to mesh with the flexible membrane 730 and provide an air gap between the vent hole 712 and the flexible membrane 730. The circular disc 710 can have a concave top surface providing an air gap between the vent hole 712 and the flexible membrane 730
The flexible membrane 730 can have a grab tab 735 for breaking the seal.
A lower seal 720 beneath the upper outer flanged circular ring 711 extends around a lower perimeter of the circular disc 710 and is positioned between the circular disc 710 and a top edge of the circular top mouth opening of the container. The lower seal 720 is beneath the upper outer flanged circular ring 711 and extends around a lower perimeter of the circular disc 710 positioned between the circular disc 710 and a top edge 704 of the circular top mouth opening of the container. The lower seal 720 can have at least one grab tab 722. The grab tab 722 can be folded to fit under a threaded screw on lid of the container.
A lower seal 720 is placed beneath the upper outer flanged circular ring and extends around a lower perimeter of the circular disc 710 positioned between the circular disc 710 and a top edge 704 of the circular top mouth opening of the container 701. The lower seal 720 can have a grab tab 722. The grab tab 722 has a fold to fit under the threaded screw on lid of the container 101. The fold of the grab tab 722 extends beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid and threads 708 on the container to avoid interference when screwing the lid onto the container.
A spreader 1115 of a substantially flat shape is integrally formed in the same material as the circular disc 1110 and extends downward from the circular disc 1110 to a bottom tip 1116 of the spreader 1115.
An upper outer flanged circular ring 1111 is integrally formed with the circular disc 1110 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 1102.
A lower seal 1120 beneath the upper outer flanged circular ring 1111 extends around a lower perimeter of the circular disc 1110 and is positioned between the circular disc 1110 and a top edge 1104 of the circular top mouth opening 1102 of the container 1101. The lower seal 1120 is beneath the upper outer flanged circular ring 1111 and extends around a lower perimeter of the circular disc 1110 and positioned between the circular disc 1110 and a top edge 1104 of the circular top mouth opening 1102 of the container 1101. The lower seal 1120 can have at least one grab tab 1122. The lower seal 1120 uses a sticky adhesive material. The lower seal 1120 can be a rubber or sticky food-grade material such as an FDA approved or food-grade adhesive. The lower seal 1120 can have an adhesive on both sides so as to create the seal. The lower seal 1120 material could be a PET, also known as polyethylene terephthalate, a type of thermoplastic polymer resin.
The lower seal 1120 can have a grab tab 1122. The grab tab 1122 can have a fold to fit under a threaded screw on lid 1109 of the container 1101. The fold of the grab tab 1122 can extend beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid 1109 and the container 1101 to avoid interference when screwing the lid onto the container.
The circular disc 1110 has a pair of vent holes 1112.
A flexible membrane 1130 is fixed over the vent holes 1112. The flexible membrane 1130 can be a material based on polypropylene and coated or multi-material which have the approval of FDA or is food grade, and prevention of transmission of gases. The flexible membrane 1130 has a sticky lower part such as an FDA food approved or grade adhesive to stick to the top of the circular disc 1110. A protruding ridge 1119 can be provided to mesh with the flexible membrane 1130 and provide an air gap between the vent holes 1112 and the flexible membrane 1130. The circular disc 1110 can have a concave top surface 1113 providing an air gap between the vent holes 1112 and the flexible membrane 1130. The flexible membrane 1130 can alternately have a grab tab for breaking the seal.
The flexible membrane 1130 can have text artwork 1132 on a top surface of the flexible membrane 1130. Alternately the flexible membrane 1130 can be clear or opaque. While a primary purpose of the membrane 1132 is to create a safe and reliable vacuum seal, labeling helps too. By sealing, a user looks at permeation or transmission of gases though label. By being thin it can deform and stretch to show sealing effect, thereby indicating the food in the container is still safe to eat. The text artwork can be instructions for opening with the tabs or product branding graphics. A process that prints on the upper membrane can be preprinting the membrane prior to assembly could be hot stamping or pad printing. It can use in mold labeling to place a film insert on a spreader—a label that is molded in place making the spreader and label one much as one sees on containers such as butter packaging. The material in this case would need to be one that maintains a seal, thus the coating that one sees on a peanut butter jar or some other layer in the material. In-mold labeling (IML) is a labeling method in which a pre-printed decorative film is placed into a mold before the plastic container is shaped into that mold. Plastic pellets or resin are heated and placed into the mold where it merges with the label to create a single product.
The vent holes 1112 can be shaped two finger holes 1112. The flexible membrane 1130 can be fixed over the two finger holes. The tabs such as tab 1122 can be pulled by an index finger and thumb of a user's hand.
The circular disc 1110 can have a concave top surface providing an air gap between the vent holes 1112 and a flexible membrane 1130.
The circular disc 1510 is a ring that is one large vent hole 1512. The circular disc 1510 is an open ring 1512 with a spreader 1515 integrally formed extending below the open ring 1512. The spreader 1515 is a substantially flat shape and is integrally formed in the same material as the circular disc 1510 and extends downward from the circular disc 1510 to a bottom tip 1516 of the spreader 1515.
An upper outer flanged circular ring 1511 is integrally formed with the circular disc 1510 to prevent the circular disc from press fitting too deeply into the circular top mouth opening 1502.
A lower seal 1520 beneath the upper outer flanged circular ring 1511 extends around a lower perimeter of the circular disc 1510 and is positioned between the circular disc 1510 and a top edge 1504 of the circular top mouth opening 1502 of the container 1501. The lower seal 1520 is beneath the upper outer flanged circular ring 1511 and extends around a lower perimeter of the circular disc 1510 and positioned between the circular disc 1510 and a top edge 1504 of the circular top mouth opening 1502 of the container 1501. The lower seal 1520 uses a sticky adhesive material. The lower seal 1520 can be a rubber or sticky food-grade material such as an FDA approved or food-grade adhesive. The lower seal 1520 can have an adhesive on both sides so as to create the seal. The lower seal 1520 material could be a PET, also known as polyethylene terephthalate, a type of thermoplastic polymer resin.
The lower seal 1520 can have at least one grab tab 1522. The grab tab 1522 can have a fold to fit under a threaded screw on lid 1509 of the container 1501. The fold of the grab tab 1522 can extend beyond an outer perimeter of the circular disc no further than a thread depth of the threaded screw on lid 1509 and the container 1501 to avoid interference when screwing the lid onto the container.
A flexible membrane 1530 can be fixed over the vent hole. The flexible membrane 1530 can be a material based on polypropylene and coated or multi-material which have the approval of FDA approved or food grade, and prevention of transmission of gases. The flexible membrane 1530 has a sticky lower part such as an FDA approved or food grade adhesive to stick to the top of the circular disc 1510. The flexible membrane 1530 can also have a grab tab for breaking the seal. The tabs such as tab 1522 can be pulled by an index finger and thumb of a user's hand.
When a solid cover and some elastomeric material seals to the top of a jar, problems to be solved include distortion of jar, type of sealant, amount and thickness necessary, and set up time. Peanut butter is packaged in a PET type container that uses what some call a foil cover which is adhered to the top of the jar by some adhesive that joins the jar to the foil film. PET, also known as polyethylene terephthalate, is a type of thermoplastic polymer resin. The seal is present by the concave appearance of the top of the foil film to the jar, and by the fact that the cracking open or breaking of the foil film. It is thought that the material is packaged into the jar and the film/foil seal is applied, and that as the product cools the foil liner then gets sucked down into the jar to produce the concave appearance. It is not known what hold film/foil in place, and how quick the adhesive sets up. It appears good given jars inspected and the concave appearance of the film/foil on top of the jar. Basically shows that a seal is present to preserve contents.
In testing a jar was used of the type the product was designed for and a flexible film was also used. Hot water, of approximately 190 F was poured into the jar and the film was stretch over the opening. The initial results were that the film expanded creating a dome over the opening of the jar and over time as the water temperature cooled the dome structure reversed itself and the film was sucked into the jar similar to what one see's when buying a new jar of peanut butter. A seal was formed, by use of this flexible film, and a vacuum was created by the cooling of temperature, and that the seal of film to jar remained.
In another test a home canning lid was purchased and used with a larger plastic jar. It should be stated that the lid was rigid as it was from steel, and included a somewhat flexible gasket material on the perimeter of the lid. Again the initial test was to pour hot water into a jar, and place lid over it to see if by cooling the jar a seal would be formed. The initial test failed, as would be expected as no load was on lid, forming an initial seal. In the second test, a weight was added to the top of the lid to hold in place as to cause a seal initially from the gasketing material to jar rim. This in fact worked to a minor degree with the fluid and temperature used. But it was not enough to hold in place after a few hours of time has passed. In a third test with water in the range of 210 F and a heavier weight on the lid a great seal was achieved, but the down side was that the plastic jar material itself distorted. Distortion was possibly due to the weight and temperature used.
The conclusion is that with a rigid product to form a seal, the gasketing/adhesive must be soft enough to allow it seal, or heat and seal. The possible issue is that if the product is too stiff to accept the vacuum to be created that the jar itself could distort. Not knowing the volumetric shrinkage of the product in the jar and or the air volume left in the jar and what fill temperature it is not known if distortion would occur. It is also thought that the screwing on of the lid may aid in the seal, though it would need to be tested, much like canning.
The overall suggestion is to use an adhesive similar to what is on the foil liner today but to apply this to the outside ring of the product. This material shall need to be a bit thicker in application to compensate for the stiffness of the product. Meaning if any warpage occurs in product or that of the jar sealing surface the added adhesive can manage this mismatch. It may be necessary to use the jar lid to aid in compression initially of the product to the jar, much as in canning the ring holds the lid firmly to the glass jar to help provide the seal when all cools.
Unless stated otherwise, terms such as “first” and “second” are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements.
Although the inventions have been described and illustrated in the above description and drawings, it is understood that this description is by example only, and that numerous changes and modifications can be made by those skilled in the art without departing from the true spirit and scope of the inventions. Although the examples in the drawings depict only example constructions and embodiments, alternate embodiments are available given the teachings of the present patent disclosure.
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