Concrete finishing trowel having an electronically actuated steering assembly

Information

  • Patent Grant
  • 6368016
  • Patent Number
    6,368,016
  • Date Filed
    Tuesday, July 13, 1999
    25 years ago
  • Date Issued
    Tuesday, April 9, 2002
    22 years ago
Abstract
A self-propelled concrete finishing trowel has a power steering control system that steers the machine by tilting the driven shaft(s) of the rotor assembly or assemblies of the machine without requiring the imposition of fatiguing actuating forces by the machine's operator. The steering control system includes at least one electric actuator, such as a ball screw actuator, coupled to each rotor assembly of the machine and controlled by an operator-manipulated controller. The controller preferably includes at least one, and possibly two, joysticks that can be manipulated by the operator to steer the machine in the direction of joystick motion and preferably at a speed that is proportional to the magnitude of joystick movement. In the typical case in which the machine is steered by pivoting a gearbox of at least one rotor assembly about two axes, a separate actuator is provided for each axis of gearbox pivoting. The resultant machine is easy to operate, lightweight, and exhibits little risk of high-pressure fluid spills.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to concrete finishing trowels which employ one or more rotatable blade-equipped rotor assemblies for finishing a concrete surface. More particularly, the invention relates to a concrete finishing trowel, such as a riding trowel, having rotor assemblies that can be tilted for a steering operation.




2. Description of the Related Art




A variety of machines are available for smoothing or otherwise finishing wet concrete. These machines range from simple hand trowels, to walk-behind finishing trowels, to self-propelled finishing trowels including some larger walk-behind machines as well as relatively large two-rotor or even three-rotor machines. Self-propelled finishing trowels, and particularly riding finishing trowels, can finish large sections of concrete more rapidly and efficiently than manually pushed finishing trowels. The invention is directed to self-propelled finishing trowels and is described primarily in conjunction with riding finishing trowels by way of explanation.




Riding concrete finishing trowels typically include a mobile frame including a deck. At least two, and sometimes three or more, rotor assemblies are mounted on an underside of the deck. Each rotor assembly includes a driven shaft extending downwardly from the deck and a plurality of trowel blades mounted on and extending radially outwardly from the bottom end of the driven shaft and supported on the surface to be finished. The driven shafts of the rotor assemblies are driven by one or more self-contained engines mounted on the frame and typically linked to the driven shafts by gearboxes of the respective rotor assemblies. The weight of the finishing trowel and the operator is transmitted frictionally to the concrete by the rotating blades, thereby smoothing the concrete surface. The individual blades usually can be tilted relative to their supports, via operation of a suitable mechanical lever and linkage system accessible by an operator seated on an operator's platform to alter the pitch of the blades, and thereby to alter the pressure applied to the surface to be finished by the weight of the machine. This blade pitch adjustment permits the finishing characteristics of the machine to be adjusted. For instance, in an ideal finishing operation, the operator first performs an initial “floating” operation in which the blades are operated at low speeds (on the order of about 30 rpm) but at high torque. Then, the concrete is allowed to cure for another 15 minutes to one-half hour, and the machine is operated at progressively increasing speeds and progressively increasing blade pitches up to the performance of a finishing or “burning” operation at the highest possible speed—preferably above about 150 rpm and up to about 200 rpm.




The blades of riding trowels can also be tilted, independently of pitch control for finishing purposes, for steering purposes. By tilting the driven shafts of the rotor assemblies, the operator can cause the forces imposed on the concrete surface by the rotating blades to propel the vehicle in a direction extending perpendicularly to the direction of driven shaft tilt. Specifically, tilting at least the driven shaft of the rotor assembly from side-to-side and fore-and-aft steers the vehicle in the forward/reverse and the left/right directions, respectively. It has been discovered that, in the case of a riding trowel having two rotor assemblies, the driven shafts of both rotor assemblies should be tilted for forward/reverse steering control, whereas only the driven shaft of one of the rotor assemblies needs to be tilted for left/right steering control.




The most common steering assemblies are mechanically operated. These assemblies typically include two steering control levers mounted adjacent the operator's seat and accessible by the operator's left and right hands, respectively. Each lever is mechanically coupled, via a suitable mechanical linkage assembly, to a pivoting gearbox of an associated rotor assembly. The operator steers the vehicle by tilting the levers fore-and-aft and side-to-side to tilt the gearboxes side-to-side and fore-and-aft, respectively. Steering assemblies of this type are disclosed, e.g., in U.S. Pat. No. 4,046,484 to Holz and U.S. Pat. No. 5,108,220 to Allen et al.




Mechanically operated steering control assemblies of the type disclosed in the Holz and Allen et al. patents are difficult to operate because they require the imposition of a significant physical force by the operator. The typical steering control lever requires 20-40 pounds of force to operate in either its fore-and-aft direction or its side-to-side direction. Most operators experience fatigue when exerting these forces, particularly when one considers that the operator must exert these forces continuously or nearly continuously for several hours at a time with little or no rest. Operator fatigue is particularly problematic with respect to side-to-side motions, which, due to the ergonomics of the machines, are considerably more difficult for operators to impose than fore-and-aft motions.




Proposals have been made to replace the traditional mechanically operated steering control assemblies of a concrete finishing machine with power-actuated assemblies. For instance, Whiteman Industries, Inc., of Carson, California has introduced a hydraulically steered riding trowel under its tradename “HTS-Series.” This machine is hydrostatically driven via hydrostatic pumps which are powered by the machine's engine and which supply pressurized hydraulic fluid both to hydraulic motors of the rotor assemblies, and to hydraulic steering cylinders which tilt the driven shafts of the rotor assemblies. The steering assemblies are controlled by joysticks mounted on the operator's platform adjacent the operator's seat. These joysticks are easier to operate than traditional mechanical levers. The operator therefore does not experience the fatigue experienced by operators of traditional, mechanically steered machines.




A hydrostatically steered concrete finishing trowel, though superior in some respects to a mechanically steered machine, exhibits its own drawbacks and disadvantages. For instance, the hydrostatic pump, hydraulic motor, steering cylinders, and associated hydraulic devices render the machine very heavy. Accordingly, even with the blades set at their minimum pitch so as to distribute the machine's weight over a maximum area, the operator must let the concrete set longer than otherwise would be necessary before he or she can perform the initial, so-called “floating” finishing operation. This delay hinders a finishing operation because it leaves the operator with less time to finish the concrete. In addition, the complex hydraulic system required by hydrostatically steered machines is prone to leaks. Oil spills on fresh concrete are, of course, undesirable. Finally, hydrostatically steered machines are considerably more expensive than manually-steered machines due to the relatively large and expensive hydraulic motors, valves, etc.




A need therefore has arisen to provide a self-propelled finishing trowel having a steering control assembly that can be operated automatically and that is relatively lightweight, inexpensive, and reliable when compared to mechanically steered machines and hydrostatically steered machines.




OBJECTS AND SUMMARY OF THE INVENTION




It is therefore a first principal object of the present invention to provide a self-propelled finishing trowel that incorporates a power-actuated steering system that is relatively simple, lightweight, and inexpensive.




Another object of the invention is to provide a self-propelled concrete finishing trowel that meets the first principal object and that substantially eliminates or at least significantly reduces operator fatigue.




Yet another object of the invention is to provide a concrete finishing trowel that meets the first principal object and that does not require high pressure fluids for its operation and, hence, exhibits reduced possibility of hydraulic fluid spills when compared to systems requiring high pressure fluids for their operation.




A second principal object of the invention is to provide an improved method of steering a self-propelled concrete finishing trowel that requires the imposition of only small actuating force by the operator and, accordingly, is not fatiguing to the operator.




Another object of the invention is to provide a method that meets the second principal object and that does not utilize heavy, complex, and leak-prone hydraulic systems.




In accordance with a first aspect of the invention, these objects are achieved by steering a concrete finishing trowel not with a mechanical lever system or a hydraulic system, but with electronic actuators such as ball screw actuators. The actuators are controlled indirectly by way of a controller such as an electronic joystick and, when energized, tilt at least the driven shaft(s) of the machine's rotor assembly or rotor assemblies to effect the desired steering operation.




Preferably, the actuator or actuators of the actuator arrangement associated with each rotor assembly is/are connected to that rotor assembly by a relatively simple steering linkage connected directly to the rotor assembly's gearbox. In the typical case of a riding trowel having two rotor assemblies, two actuators and a biaxially pivoting steering linkage will be supplied for one of the rotor assemblies to effect both left/right and forward/reverse steering control, whereas only a single actuator and its associated uniaxially pivoting steering linkage will be provided for the other rotor assembly so as to effect only forward/reverse steering control.




The controller may comprise any structure converting physical movement of the operator into an electronic steering command signal. For instance, it may comprise one or more joysticks, preferably a proportional control joystick, that is electronically coupled to the actuators. The joystick(s) is/are coupled to the actuators such that, as the actuators move, a feedback circuit compares the joystick position with the actuator position and continues actuator energization until the actuator position matches the commanded position as determined by the joystick position. If the joystick is released, the actuator returns automatically to its centered position. Due to the nature of the feedback circuit between the joystick and the respective actuator, the travel speed of the machine over the surface to be finished is directly proportional to the magnitude of joystick movement, and the machine moves in the direction of the joystick movement. Because the operator input forces are very small, operator fatigue is significantly reduced during operation of the invention when compared to operation of traditional, mechanically steered machines.




These and other objects, advantages, and features of the invention will become apparent to those skilled in the art from the detailed description and the accompanying drawings. It should be understood, however, that the detailed description and accompanying drawings, while indicating preferred embodiments of the present invention, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the present invention without departing from the spirit thereof, and the invention includes all such modifications.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred exemplary embodiments of the invention are illustrated in the accompanying drawings in which like reference numerals represent like parts throughout, and in which:





FIG. 1

is a perspective view of a riding concrete finishing trowel constructed in accordance with a preferred embodiment of the invention;





FIG. 2

corresponds to FIG.


1


and illustrates the finishing trowel with the operator's seat and adjacent shrouds removed;





FIG. 3

is a right side sectional elevation view of the finishing trowel, taken through the right rotor assembly of the machine;





FIG. 4

is a left side sectional elevation view of the finishing trowel, taken through the left rotor assembly of the machine;





FIG. 5

is a partially fragmentary, partially schematic sectional end elevation view of the finishing trowel;





FIG. 6

is a partially exploded, perspective view of the right rotor assembly of the finishing trowel, along with the associated steering linkage and actuators;





FIG. 7

is a front elevation view of the assembly of

FIG. 6

;





FIG. 8

is a side elevation view of the assembly of

FIGS. 6 and 7

;





FIG. 9

is a top plan view of the assembly of

FIGS. 6-8

;





FIG. 10

a partially exploded perspective view of the left rotor assembly of the machine, along with the associated steering linkage and actuator;





FIG. 11

is a top plan view of the assembly of

FIG. 10

;





FIG. 12

is a sectional side elevation view of the assembly of

FIGS. 10 and 11

;





FIG. 13

is a schematic illustration of the electronic control components of a steering control system constructed in accordance with a first preferred embodiment of the invention;





FIG. 14

is a schematic illustration of the electronic control components of a steering control system constructed in accordance with a second preferred embodiment of the invention;





FIG. 15

is a sectional side elevation view of the finishing trowel, illustrating a torque transfer system of the machine;





FIG. 16

is a partially fragmentary, partially schematic top plan view of the torque transfer system of

FIGS. 14 and 15

;





FIG. 17

is an exploded perspective view of the torque transfer system of

FIGS. 14-16

;





FIG. 18

is a bottom plan view of the finishing trowel with its blades configured for non-overlapping operation;





FIG. 18A

is a fragmentary sectional elevation view of a portion of a rotor assembly of the finishing trowel configured as illustrated in

FIG. 18

;





FIG. 19

is a bottom plan view of the finishing trowel with its blades configured for overlapping operation; and





FIG. 19A

is a fragmentary sectional elevation view of a portion of a rotor assembly of the finishing trowel configured as illustrated in FIG.


19


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




1. Resume




Pursuant to the invention, a self-propelled concrete finishing trowel is provided having an improved power steering control system that steers the machine by tilting the driven shaft(s) of the rotor assembly or assemblies of the machine without requiring the imposition of fatiguing actuating forces by the machine's operator. The steering control system includes at least one electric actuator, such as a ball screw actuator, coupled to each rotor assembly of the machine and controlled by an operator-manipulated controller. The controller preferably includes at least one, and possibly two, joysticks that can be manipulated by the operator to steer the machine in the direction of joystick motion and preferably at a speed that is proportional to the magnitude of joystick movement. In the typical case in which the machine is steered by pivoting a gearbox of at least one rotor assembly about two axes, a separate actuator is provided for each axis of gearbox pivoting. The resultant machine is easy to operate, lightweight, and exhibits little risk of high-pressure fluid spills.




2. System Overview




The present invention is applicable to any power concrete finishing trowel that is steered by tilting of the rotor assembly or rotor assemblies of the trowel. Hence, while the invention is described herein primarily in conjunction with a riding finishing trowel having two counter-rotating rotor assemblies, it is not so limited.




Referring now to

FIGS. 1-6

and initially to

FIG. 1

in particular, a riding concrete finishing trowel


20


in accordance with a preferred embodiment of the invention includes as its major components a rigid metallic frame


22


, an upper deck


24


mounted on the frame, an operator's platform or pedestal


26


provided on the deck, and right and left rotor assemblies


28


and


30


, respectively, extending downwardly from the deck


24


and supporting the finishing machine


20


on the surface to be finished. The rotor assemblies


28


and


30


rotate towards the operator, or counterclockwise and clockwise, respectively, to perform a finishing operation. A conventional ring guard


32


is positioned at the outer perimeter of the machine


20


and extends downwardly from the deck


24


to the vicinity of the surface to be finished. The pedestal


26


is positioned longitudinally centrally on the deck


24


at a rear portion thereof and supports an operator's seat


34


. The pedestal


26


and seat


34


can be pivoted via hinges (not shown) to permit access to components of the machine located thereunder, such as the machine's engine


72


. A fuel tank


36


is disposed adjacent the left side of the pedestal


26


, and a water retardant tank


38


see

FIG. 1

is disposed on the right side of the pedestal


26


and overlies one of the actuators


86


of a steering system


76


detailed below.




A lift cage assembly


40


, best seen in

FIGS. 2 and 5

, is attached to the upper surface of the deck


24


beneath the pedestal


26


and seat


34


. The lift cage assembly


40


is formed from a plurality of interconnected steel tubes including front and rear generally horizontal tubes


42


and


44


spaced above the deck


24


by vertical support tubes


46


positioned at the ends of the generally horizontal tubes


42


and


44


. The front and rear generally horizontal tubes


42


and


44


are connected to one another by a plate


48


that has D-shaped cutouts


50


(

FIG. 5

) to provide a central lifting location for receiving a hook or the like. The cutouts


50


are positioned such that the entire machine


20


can be lifted from a central lift point, thereby eliminating the need for a harness or a four-point type attachment usually used to lift machines of this type for transport.




Referring now to

FIGS. 3-5

, each rotor assembly


28


,


30


includes a gearbox


52


, a driven shaft


54


extending downwardly from the gearbox, and a plurality of circumferentially-spaced blades


56


supported on the driven shaft


54


via radial support arms


58


and extending radially outwardly from the bottom end of the driven shaft


54


so as to rest on the concrete surface. Each gearbox


52


is mounted on the undersurface of the deck


24


so as to be tiltable about the deck


24


for reasons detailed below.




The pitch of the blades


56


of each of the right and left rotor assemblies


28


and


30


can be individually adjusted by a dedicated blade pitch adjustment assembly, generally designated


60


in

FIGS. 1-4

. Each blade pitch adjustment assembly


60


includes a generally vertical post


62


and a crank


64


which is mounted on top of the post


62


, and which can be rotated by the operator to vary the pitch of the trowel blades


56


. In the typical arrangement, a thrust collar


66


cooperates with a yoke


68


that is movable to force the thrust collar


66


into a position pivoting the trowel blades


56


about an axis extending perpendicular to the axis of the driven shaft


54


. A tension cable


70


extends from the crank


64


, through the post


62


, and to the yoke


68


to interconnect the yoke


68


with the crank


64


. Rotation of the crank


64


adjusts the yoke's angle to move the thrust collar


66


up or down thereby providing a desired degree of trowel blade pitch adjustment. A power concrete finishing trowel having this type of blade pitch adjustment assembly is disclosed, e.g., in U.S. Pat. No. 2,887,934 to Whiteman, the disclosure of which is hereby incorporated by reference.




Both rotor assemblies


28


and


30


, as well as other powered components of the finishing trowel


20


, are driven by a power source such as a gasoline powered internal combustion engine


72


mounted under the operator's seat


34


. The size of the engine


72


will vary with the size of the machine


20


and the number of rotor assemblies powered by the engine. The illustrated two-rotor, rotor 48″ machine typically will employ an engine of about 25 hp. The rotor assemblies


28


and


30


are connected to the engine


72


via a unique torque transfer system


74


(

FIGS. 15-17

) and can be tilted for steering purposes via a unique steering system


76


(FIGS.


6


-


14


). The steering system


76


and torque transfer system


74


will now be described in turn.




3. Steering System




As is typical of riding concrete finishing trowels of this type, the machine


20


is steered by tilting a portion or all of each of the rotor assemblies


28


and


30


so that the rotation of the blades


56


generates horizontal forces that propel the machine


20


. The steering direction is perpendicular to the direction of rotor assembly tilt. Hence, side-to-side and fore-and-aft rotor assembly tilting cause the machine


20


to move forward/reverse and left/right, respectively. The most expeditious way to effect the tilting required for steering control is by tilting the entire rotor assemblies


28


and


30


, including the gearboxes


52


. The discussion that follows therefore will describe a preferred embodiment in which the entire gearboxes


52


tilt, it being understood that the invention is equally applicable to systems in which other components of the rotor assemblies


28


and


30


are also tilted for steering control.




More specifically, the machine


20


is steered to move forward by tilting the gearboxes


52


laterally to increase the pressure on the inner blades of each rotor assembly


28


,


30


and is steered to move backwards by tilting the gearboxes


52


laterally to increase the pressure on the outer blades of each rotor assembly


28


,


30


. Side-to-side steering requires tilting of only one gearbox (the gearbox


52


of the right rotor assembly


28


in the illustrated embodiment), with forward tilting of the gearbox


52


increasing the pressure on the front blades of the rotor assembly


28


to steer the machine


20


to the right. Similarly, rearward tilting of the gearbox


52


increases the pressure on the back blades of the rotor assembly


28


to steer the machine


20


to the left.




The steering system


76


tilts the gearboxes


52


of the right and left rotor assemblies


28


and


30


using right and left steering assemblies


80


and


82


controlled by a controller


85


. The right steering assembly


80


, best seen in

FIGS. 5-9

includes a first or right actuator arrangement and a first or right steering linkage


88


coupling the right actuator arrangement to the gearbox


52


of the right rotor assembly


28


. Similarly, the left steering assembly


82


, best seen in

FIGS. 10-12

, includes a second or left actuator arrangement and a second or left steering linkage


92


coupling the second actuator arrangement to the gearbox


52


of the left rotor assembly


30


. The first actuator arrangement includes both a forward/reverse actuator


84


and a left/right actuator


86


, whereas the second actuator arrangement includes only a forward/reverse actuator


90


. The controller


85


preferably is coupled the actuators


84


,


86


, and


90


so that manipulation of the controller


85


in a particular direction steers the machine


20


to move in that same direction, preferably at a speed that is proportional to the magnitude of controller movement.




The actuators


84


,


86


, and


90


extend vertically through the deck


24


of the concrete finishing trowel


20


and are attached directly or indirectly to the frame


22


, e.g., by attachment to the deck


24


and/or to the lift cage assembly


40


as best seen in

FIGS. 2-5

. Each actuator may comprise any electrically-operated device that selectively receives energizing current from the controller


85


in the form of electrical steering command signals and translates those command signals into linear movement of the output of the actuator and resultant pivoting of the associating steering linkage


88


or


92


. The actuators


84


,


86


and


90


preferably are of the type that have internal feedback potentiometers which compare the actual position of the actuator's output with the commanded position transmitted by the controller


85


. When those positions match, actuator motion stops, and the actuator holds its output in that position. Suitable actuators comprise ball-screw actuators available, e.g., from Warner Electric of South Beloit, Ill. These actuators are bi-directional, versatile, relatively low-cost, and feedback controlled. Each actuator


84


,


86


, or


90


includes 1) a stationary base


94


extending above the deck


24


and fixed to the deck or another stationary component of the machine


20


, 2) an electric motor


96


, and 3) a linearly-displaceable rod


98


. The rod


98


is driven by a ball screw drive, which provides precise positioning and high load carrying capacity. For instance, an actuator of this type can provide saddle speeds up to 49″ per second and drive axial loads up to 900 lbs. The preferred actuator has a force rating of approximately 500 lbs., though lighter-duty actuators could be used if the steering linkages


88


and


92


were to be replaced by more complex lever assemblies. It should be emphasized, however, that ball-screw actuators of this type are not essential to the invention and that other electrically-powered actuators could be used in their stead.




Each of the left and right steering linkages


88


and


92


will now be described in turn.




Referring to FIGS.


3


and


5


-


9


, the right steering linkage


88


includes a steering bracket


100


and a pivoting support assembly mounting the steering bracket


100


on the deck


24


for biaxial pivoting movement with respect thereto. The pivoting support assembly includes first and second pairs of pillow block bearings


102


and


110


, and a cross tube


104


. The first pair of pillow block bearings


102


is bolted to the bottom of the deck


24


. The cross tube


104


has 1) opposed longitudinal ends


106


journaled in the pillow block bearings


102


and 2) opposed lateral ends


108


disposed adjacent the second pair of pillow block bearings


110


. The steering bracket


100


includes a frame


112


extending longitudinally of the machine


20


and a pair of mounting plates


114


extending laterally from the frame


112


. The steering bracket


100


and gearbox


52


are fixed to the second pair of pillow block bearings


110


by bolts


116


extending through holes in the pillow block bearings


110


, through mating holes in the mounting plates


114


, and into tapped bores in the top of the gearbox


52


. By this arrangement, the steering bracket


100


(and, hence, the gearbox


5


2) 1) pivots about a lateral axis of the cross tube


104


to effect fore-and-aft tilting of the gearbox and, accordingly, left/right steering and 2) pivots about a longitudinal axis of the cross tube


104


to effect side-to-side gearbox tilting and, accordingly, forward/reverse steering control. To enable gearbox pivoting about the cross tube's longitudinal axis, a longitudinal end of the frame


112


of the steering bracket terminates in a clevis


118


which is coupled to the output of the left/right actuator


86


by a pivot pin


120


. In the illustrated embodiment, the opposite end of the frame


112


presents a mounting plate


122


for the blade pitch adjustment post


62


(see FIG.


3


), thereby assuring that the blade pitch adjustment assembly


60


moves with the gearbox


52


and that a steering control operation therefore does not affect blade pitch. To enable gearbox pivoting about the cross tube's lateral axis, the output of the forward/reverse actuator


84


is pivotably connected to a clevis


124


of a pivot lever


126


via a pivot pin


128


. The lever


126


extends through the second pair of pillow block bearings


110


, through the lateral ends of the cross tube


104


, and is held in place by a retaining ring


130


.




Turning now to

FIGS. 2

,


4


,


5


and


10


-


12


, the left steering assembly


82


differs from the right steering assembly


80


only in that it is configured to pivot only side-to-side for forward/reverse steering operation. As a result, the clevis at the longitudinal end of its steering linkage


92


can be eliminated, along with the left/right actuator


86


. In addition, the second set of bearings


110


can be replaced with simple supports


150


. The left steering linkage


92


is otherwise identical to the right steering linkage and includes a steering bracket


140


and pivoting support assembly. The pivoting support assembly includes 1) pillow block bearings


142


and 2) a cross tube


144


having longitudinal ends


146


and lateral ends


148


. The steering bracket


140


includes a frame


152


and a pair of mounting plates


154


extending laterally from the frame


152


and connected to the supports


150


and the gearbox


52


via bolts


156


. The post


62


of the associated blade pitch adjustment assembly


60


is mounted on a mounting plate


162


mounted on one end of the frame


152


. The output of the forward/reverse actuator


90


is coupled to a clevis


164


of pivot lever


166


by a pivot pin


168


. The pivot lever


166


extends through the supports


150


, through the lateral ends


148


of the cross tube


144


, and is fixed to the supports


150


by spring pins


172


so that the gearbox


52


and frame


22


can pivot laterally about the longitudinal axis of the cross tube


144


but are fixed from longitudinal pivoting about the lateral axis.




The controller can be any device translating physical operator movements into electronic steering command signals. Turning now to

FIG. 13

, one preferred controller


85


for generating steering command signals and transmitting the steering command signals to the actuators


84


,


86


, and


90


is a dual-axis, proportional control joystick that is electronically coupled to the actuators via a programmed CPU


180


. The above-mentioned feedback capability of the actuators


84


,


86


, and


90


permits them to interface with the CPU


180


to correlate actuator motion with joystick motion. As a result, the appropriate actuator


84


,


86


, or


90


moves in the direction commanded by the joystick


85


through a stroke that is proportional to the magnitude of joystick movement. The machine


20


therefore moves in the direction of joystick movement at a speed that is proportional to the magnitude of joystick movement. For instance, to steer the concrete finishing machine


20


to move forwardly, the joystick


85


is pivoted forwardly about its fore-and-aft axis, and the CPU


180


controls both forward/reverse actuators


84


and


90


to extend or retract their output rods through a stroke that is proportional to the degree of joystick movement, hence driving the gearboxes


52


to pivot laterally toward or away from each other by an amount that causes the machine


20


to move straight forward or rearward at a speed that is proportional to the magnitude of joystick movement. Similarly, joystick movement from side-to-side about its second axis generates a steering command signal that is processed by the CPU


180


, in conjunction with the feedback potentiometers on the left/right actuator


86


, to extend or retract the output rod of that actuator


86


so as to tilt the associated gearbox


52


forwardly or rearwardly by an amount that is proportional to the magnitude of joystick movement and that results in finishing machine movement to the right or left at a speed that is proportional to the magnitude of joystick movement. If the joystick


85


is released and, accordingly, returns to its centered or neutral position under internal biasing springs (not shown), each of the actuators


84


,


86


, and


90


also returns to its centered or neutral position.




Still referring to

FIG. 13

, the joystick


85


includes a stationary base


182


and a grip


184


that is mounted on the base


182


and that is pivotable as described above. A rocker switch


186


is mounted on the grip


184


and is operable when depressed to energize both forward/reverse actuators


84


and


90


simultaneously (but in opposite directions) so as to effect either clockwise or counterclockwise turning of the machine


20


, depending upon the direction of rocker switch displacement. Preferably, the rocker switch


186


is configured such that the machine


20


turns clockwise when the rocker switch


186


is pivoted to the right and counterclockwise when the rocker switch


186


is pivoted to the left.




As an alternative to the above-described arrangement, the single dual-axis joystick


85


of

FIG. 13

can be replaced with two joysticks


85


R and


85


L as illustrated in

FIG. 14

, one of which (


85


R) is a dual-axis joystick suitable for both forward/reverse and left/right steering control and the other of which (


85


L) is a single-axis joystick which is pivotable only fore-and-aft to effect only forward/reverse steering control. The rocker switch is eliminated from this embodiment. Some operators might prefer this arrangement because it, like the conventional mechanical lever arrangements with which they are acquainted, uses a dedicated controller for each rotor assembly.




The above-described power steering system


76


exhibits many advantages over traditional mechanically operated systems and even over hydrostatically operated systems. For instance, it is much easier to operate than mechanically-operated systems, with the only forces required of the operator being the relatively small forces (on the order of less than 1-2 lbs) needed to overcome the internal spring forces of the joystick(s). In addition, much simpler mechanical linkages are required to couple the actuators


84


,


86


, and


90


to the gearboxes


52


than are required to couple mechanically-operated control levers to the gearboxes of earlier systems. Moreover, unlike hydrostatically steered systems, the machine


20


is relatively lightweight and does not risk high-pressure fluid spills.




4. Torque Transfer System




Referring now to

FIGS. 15-18

, the torque transfer system


74


is designed to transfer drive torque from an output shaft


200


of the engine


72


to the input shafts


202


of the gearboxes


52


so as to drive the rotor assemblies


28


and


30


to rotate. Significant novel features of the torque transfer system


74


include 1) its ability to change speed ratios and/or blade assembly diameters so as to permit the machine


20


to perform markedly different finishing operations and 2) its elimination of the need for a complex universal joint while still accommodating tilting movement of the driven shafts


202


of the gearboxes


52


relative to the engine output shaft


200


. These two goals are achieved using 1) a variable speed ratio torque converter assembly


204


(FIG.


16


), and 2) flexible drive shafts


206


(FIG.


17


), respectively.




The torque converter assembly


204


includes variable speed drive and driven clutches


208


and


210


coupled to one another by a torque transfer element, preferably a belt


212


. A hub


214


of the drive clutch


208


is keyed to the engine output shaft


200


(which may be either the actual output shaft of the engine


72


or another output shaft coupled directly or indirectly to the engine's output shaft) as illustrated in FIG.


16


. Similarly, a hub


216


of the driven clutch


210


is keyed to a jackshaft


218


so that the jackshaft rotates with the driven clutch


210


. The jackshaft


218


is supported on the frame


22


by pillow block bearings


220


and has output ends


222


that are coupled to the respective left and right flexible shafts


206


.




The flexible shafts


206


are coupled to both the jackshaft


218


and to the input shafts


202


of the gearboxes


52


. Specifically, and as can be seen in

FIG. 17

, each of the flexible shafts


206


is fixed to an associated output end


222


of the jackshaft


218


via a coupling


226


pressed into the associated bearing


220


. An input end of each coupling


226


is keyed to an associated output end


222


of the jackshaft


218


, and an output end of each coupling


226


is bolted to a fitting


224


swagged onto the input end of the associated flexible shaft


206


. Another fitting


228


, swagged onto an output end of each of the flexible shafts


206


, is coupled to the associated gearbox input shaft


202


by an internally splined coupling


230


bolted to the fitting


228


. The splined fitting


230


permits relative axial movement between the flexible shaft


206


and the gearbox input shaft


202


during gearbox tilting. If desired, this relative movement could also be achieved by permitting axial movement between the flexible shaft


206


and the jackshaft


218


.




As discussed briefly above, flexible shafts are used as the shafts


206


in order to accommodate tilting of the left and right gearboxes


52


relative to the jackshaft


218


without requiring complex universal joints. Each shaft


206


is formed from materials that permit it to bend along at least a substantial portion of the entire length thereof, typically all but at the ends and, while retaining sufficient torsional stiffness to permit the shaft


206


to drive the input shaft of the associated gearbox


52


. The shafts


206


need not bend a great deal because the gearboxes


52


only tilt a few degrees (less than 10° and typically on the order of 4°) in operation. However, and unlike most applications in which flexible shafts of this type are used, the shafts


206


bend dynamically (i.e., while they are transmitting torque) and repeatedly during operation of the machine


20


. A wound wire flexible shaft, often used in weed eaters and other equipment exhibiting a convoluted fixed path between the drive motor and the driven shaft, has been found to work well for this purpose. The illustrated shaft is in the range of 1′ long and 1″ in diameter. If desired, a sleeve


232


, formed from rubber or some other moisture and dirt proof material, can be fitted around the wound wire of the shaft


206


to protect it. A suitable wound wire shaft is available, e.g., from Elliott Manufacturing Company of Binghamton, N.Y.




The torque converter assembly


204


is preferably of the variable speed ratio type available, e.g., from Comet Industries. As best seen in

FIGS. 16 and 17

, drive clutch


208


includes the aforementioned hub


214


and a variable width sheave


240


. The sheave


240


includes a first portion


242


fixed to the hub


214


and a second portion


244


slidably mounted on the hub


214


so as to be axially movable towards and away from the first potion


242


. The second portion


244


is biased away from the first portion


242


by a spring (not shown) and movable axially towards the first portion


242


under the action of a plurality of centrifugal cams


246


. The inner axial faces of the first and second portions


242


and


244


are angled toward one another from the outer to inner radial ends thereof so that the effective radial diameter of the sheave


240


(corresponding to the location on the sheave


240


that is substantially the same width as the belt) varies inversely with the axial spacing between the first and second portions


242


and


244


. Accordingly, as the speed of the engine output shaft


200


increases, the centrifugal cams


246


force the second portion


244


towards the first portion


242


to decrease the effective axial width of the sheave


240


. The effective radial diameter of the sheave


240


therefore increases as the belt rides upwardly along the sheave in the direction of arrow


248


in FIG.


16


.




The driven clutch


210


also has a variable diameter sheave


250


, but the diameter of the sheave


250


varies inversely with the diameter of the sheave


240


of the drive clutch


208


. Specifically, the sheave


250


of the driven clutch includes a first portion


252


fixed to the hub


216


and a second portion


254


mounted on the hub


216


so as to be axially movable towards and away from the first potion


252


. The second portion


254


is biased towards the first portion


252


by a spring


256


. As with the drive clutch, the inner axial faces of the first and second portions


252


and


254


are angled toward one another from the outer to inner radial ends thereof so that the effective radial diameter of the sheave


250


varies inversely with the axial spacing between the first and second portions


252


and


254


. Accordingly, as the belt


212


moves outwardly along the sheave


240


of the drive clutch


208


during engine acceleration, the increased tension compresses the spring


256


to widen the axial gap between the first and second sheave portions


252


and


254


to reduce the effective diameter of the driven sheave


250


. As a result, the belt


210


rides inwardly in the direction of arrow


258


in FIG.


16


. The effective speed ratio of the torque converter assembly


204


therefore progressively increases upon engine acceleration, and progressively decreases upon engine deceleration as the reverse affect occurs. This permits the rotor assemblies


28


and


30


to be driven through a speed/torque range that varies dramatically with engine speed.




The invention takes advantage of this capability by being capable of operating in both overlapping and non-overlapping modes using the same machine


20


. Specifically, as best seen in

FIGS. 18

,


18


A,


19


, and


19


A, the trowel blades


56


are mounted on their associated support arms


58


by bolts


260


that extend through bores


262


spaced axially along the support arms


58


and into tapped bores


264


in mounting brackets


266


for the blades


56


. The support arms


58


are long enough and have enough mounting bores


262


to permit the blades


56


to be fixed to different points along the arms


58


so as to permit the trowel blades


56


to be mounted either 1) inwardly along the support arms


58


so that the two circles C


1


and C


2


circumscribing the blades


56


of the rotor assemblies


28


and


30


do not overlap, as seen in

FIGS. 18

, and


18


A; or 2) outwardly along the support arms


58


so that the two circles C


1


and C


2


circumscribing the blades


56


of the rotor assemblies


28


and


30


overlap, as seen in

FIGS. 19 and 19A

. When the blades


56


are in their non-overlapping positions illustrated in

FIGS. 18

, and


18


A, a circular pan (not shown) can be clipped onto the bottoms of the blades


56


of each of the rotor assemblies


28


and


30


to permit the machine


20


to perform a floating operation.




The finishing machine


20


can be used for virtually any finishing operation. For instance, to perform a so-called “floating” operation whose goal is to rough-finish freshly poured concrete as soon as the concrete sets enough to be finished, the blades


56


are mounted on the inner portions of the support arms


58


so that the circles C


1


and C


2


circumscribing each set of blades


56


do not overlap, as shown in

FIGS. 18 and 18A

, a pan (not shown) may then be clipped onto the blades


56


of each rotor assembly


28


or


30


, and the finishing machine


20


is then steered over the concrete surface with the engine


72


being run at a low speed. At this time, the sheaves


240


and


250


of the drive and driven clutches


208


and


210


of the torque converter assembly


204


exhibit their minimum and maximum diameters, respectively (or diameters close to those minimum and maximum) to effect maximum speed change. As a result, high torque is transferred to the blades at low rpms—less than 50 rpm and typically on the order of 30 rpm. Alternatively, the blades


56


can be positioned further out along the support arms to a position in which the circles C


1


and C


2


overlap, as seen in

FIGS. 19 and 19A

. The operator can then steer the machine


20


over the concrete surface at different engine speeds and different blade pitches. The speed ratio of the torque converter assembly


204


increases as the engine speed increases, thereby permitting the rotor assemblies


28


and


30


to be driven at a higher speed than would otherwise be possible. The finishing machine


20


can even be used in so-called “burning operations,” in which the blade pitch is maximized and the blades


56


are rotated at a high speed of more than 150 rpm and preferably on the order of about 200 rpm. Hence, a single concrete finishing machine


20


can be used for the entire finishing operation, including very low speed/high torque floating operations and very high speed burning operations, and the same blades


56


can be used for both non-overlapping and overlapping finishing operations. No previously-known machine has this degree of versatility.




The gearboxes


52


are tilted almost continuously during the finishing operations to effect the desired steering control. This tilting results in repeated, dynamic bending of the flexible shafts


206


. It has been found that the shafts


206


require considerably less maintenance and have a much longer life than universal joints, while being impervious to damage from the wet concrete.




Many changes and modifications could be made to the invention without departing from the spirit thereof. Some of these changes, such as its applicability to riding concrete finishing trowels having other than two rotors and even to other self-propelled powered finishing trowels, are discussed above. Other changes will become apparent from the appended claims.



Claims
  • 1. A concrete finishing trowel comprising:(A) a mobile frame; (B) a rotor assembly which is supported on said mobile frame, said rotor assembly including a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (C) a steering linkage which is operatively coupled to said rotor assembly so as to tilt at least a portion of said rotor assembly relative to said mobile frame upon movement of said steering linkage relative to said mobile frame; (D) an electrically powered actuator which is coupled to said steering linkage and which is selectively electrically actuatable to translate said steering linkage so as to tilt said portion of said rotor assembly relative to said mobile frame; and (E) a manually-manipulated controller which is electronically coupled to said actuator, and which is selectively operable to generate electrical steering command signals used to energize said actuator so as to tilt said portion of rotor assembly relative to said mobile frame and to steer said finishing trowel.
  • 2. A finishing trowel as defined in claim 1, wherein said rotor assembly further comprises a gearbox from which said driven shaft extends, and wherein said steering linkage includes a steering bracket which is coupled to said gearbox and to said actuator to tilt said gearbox relative to said mobile frame.
  • 3. A finishing trowel as defined in claim 2, wherein said gearbox is tiltable both side-to-side and fore-and-aft to steer said finishing trowel forward/reverse and left/right, respectively, wherein said steering bracket comprises a steering frame fixed to said gearbox and having an input portion, wherein said actuator includes 1) a left right actuator which is coupled to said steering frame and which, when actuated by said controller, pivots said gearbox fore-and-aft so as to steer said finishing trowel left right, and 2) a forward reverse actuator which is coupled to said steering frame, which is coupled to said controller, and which, when actuated, pivots said gearbox side-to-side to steer said finishing trowel forward/reverse.
  • 4. A finishing trowel as defined in claim 3, wherein said steering frame is mounted on said mobile frame via first and second bearing sets which permit said gearbox to pivot fore-and-aft and side-to-side, respectively, said first bearing set being mounted directly to said mobile frame, and said second bearing set being fixed to said steering frame and being mounted on said first bearing set via a cross tube.
  • 5. A finishing trowel as defined in claim 4, wherein said steering frame has first and second opposed ends extending across said gearbox, wherein said left/right actuator is pivotably coupled to said first end of said steering frame, and further comprising a pitch adjustment post mount which is located at said second end of said steering frame and which supports a post of a blade pitch adjustment assembly, said blade pitch adjustment assembly being operable to alter a pitch of said blades to switch from one finishing mode to another.
  • 6. A finishing trowel as defined in claim 2, wherein said finishing trowel is a riding trowel of which said rotor assembly and said steering linkage are a first rotor assembly and a first steering linkage, respectively, and further comprising(A) a second rotor assembly which is spaced from said first rotor assembly and which includes a second gearbox which is supported on said mobile frame, a second driven shaft, and a plurality of trowel blades attached to and extending outwardly from said second driven shaft so as to rest on the surface to be finished and to rotate with said second driven shaft; and (B) a second steering linkage including (1) a second steering bracket which is coupled to said second gearbox so as to tilt said second gearbox relative to said mobile frame upon movement of said second steering bracket relative to said mobile frame, and (2) a second electrically powered actuator which is coupled to said second steering bracket and which is selectively electrically actuatable to translate said second steering bracket so as to tilt said second gearbox relative to said mobile frame.
  • 7. A finishing trowel as defined in claim 6, wherein said controller is electronically coupled to said second actuator of said second steering linkage and is selectively operable to generate steering command signals used to energize said second actuator so as to tilt said second gearbox relative to said mobile frame and to steer said finishing trowel.
  • 8. A finishing trowel as defined in claim 7, wherein said controller comprises a single two axis joystick coupled to the actuators of both of said steering linkages.
  • 9. A finishing trowel as defined in claim 7, wherein said controller comprises 1) a first joystick which is electrically coupled to only said first actuator, and 2) a second joystick which is electrically coupled to only said second actuator.
  • 10. A finishing trowel as defined in claim 9, wherein said first joystick comprises a dual-axis joystick and said second joystick comprises a single-axis joystick.
  • 11. A finishing trowel as defined in claim 6, wherein said second gearbox is mounted on said mobile frame via 1) a bearing set which is mounted on said mobile frame, and 2) a steering frame which is mounted on said bearing set and which is connected to said second gearbox to permit said second gearbox to tilt side-to-side during a forward/reverse steering operation.
  • 12. A finishing trowel as defined in claim 1, wherein said controller is a joystick movable at least one of side-to-side and fore-and-aft.
  • 13. A finishing trowel as defined in claim 12, wherein said joystick includes a switch which, when activated, causes said finishing trowel to turn.
  • 14. A finishing trowel as defined in claim 12, wherein said joystick is a proportional control joystick which transmits a control signal to said actuator which causes said actuator to translate at least a portion of said steering linkage proportionally to a magnitude of joystick displacement.
  • 15. A finishing trowel as defined in claim 1, further comprising a lift cage which extends upwardly from said frame and via which said finishing trowel can be lifted for transport.
  • 16. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck: (B) an operator's platform mounted on said deck; (C) a plurality of rotor assemblies, each of which includes a gearbox which is supported on said mobile frame, a driven shaft, and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (D) a plurality of steering assemblies, one of which is coupled to each of said gearboxes, each of said steering assemblies including (1) a steering linkage which is coupled to the associated gearbox so as to tilt the associated gearbox relative to said mobile frame upon movement of said steering linkage relative to said mobile frame, and (2) an electrically powered actuator which is coupled to said steering linkage and which is selectively electrically energizable to translate said steering linkage so as to tilt the associated gearbox relative to said mobile frame; and (E) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to the actuators of said steering assemblies, and which is selectively operable to generate steering command signals used to energize said actuators so as to tilt said gearboxes relative to said mobile frame and to steer said finishing trowel.
  • 17. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck; (B) an operator's platform mounted on an at least generally central portion of said deck; (C) a left rotor assembly comprising (1) a left gearbox which is supported on said mobile frame on one side of said operator's platform, and (2) a left blade assembly which extends downwardly from said left gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (D) a right rotor assembly comprising (1) a right gearbox which is supported on said mobile frame on another side of said operator's platform, and (2) a right blade assembly which extends downwardly from said right gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on the surface to be finished and to rotate with said driven shaft; (E) left and right steering assemblies, each of which is coupled to a corresponding one of said left and right gearboxes, each of said steering assemblies including (1) a steering linkage which is coupled to the associated gearbox so as to tilt the associated gearbox relative to said mobile frame upon movement of said steering linkage relative to said mobile frame, and (2) at least one electric ball screw actuator which is coupled to said steering linkage and which is selectively actuatable to translate said steering linkage to tilt the associated gearbox relative to said mobile frame; and (F) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to all of said actuators, and which is selectively operable to energize said actuators so as to tilt said gearboxes relative to said mobile frame and to steer said finishing trowel.
  • 18. The finishing trowel as defined in claim 17, wherein one of said gearboxes is tiltable about two axes so as to be capable of steering said finishing trowel both forward/reverse and left/right and the other of said gearboxes is tiltable about only one axis so as to be capable of steering said finishing trowel only forward/reverse.
  • 19. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck; (B) an engine mounted on said frame; (C) an operator's platform mounted on an at least generally central portion of said deck; (D) a right rotor assembly, (1) a right gearbox which a) is driven by said engine and b) is supported on said mobile frame on one side of said operator's platform so as to be tiltable about both a first longitudinal axis and a lateral axis, and (2) a right blade assembly which extends downwardly from said right gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (E) a left rotor assembly, (1) a left gearbox which a) is driven by said engine and b) is supported on said mobile frame on another side of said operator's platform so as to be tiltable about only a second longitudinal axis, and (2) a left blade assembly which extends downwardly from said left gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on the surface to be finished and to rotate with said driven shaft; (F) a right steering assembly which is coupled to said right gearbox and which includes (1) a right steering frame which is coupled to said right gearbox so as to a) tilt said right gearbox about said first longitudinal axis upon pivotal movement of said right steering frame relative to said mobile frame in a first direction, and b) tilt said right gearbox about said lateral axis upon movement of said right steering frame relative to said mobile frame in a second direction, (2) a first forward/reverse ball screw electric actuator which is coupled to said right steering frame and which is selectively actuatable to pivot said right steering frame in said first direction, and (3)a left/right electric ball screw actuator which is coupled to said right steering frame and which is selectively actuatable to pivot said right steering frame in said second direction; (G) a left steering assembly which includes (1) a left steering frame which is coupled to said left gearbox so as to tilt said left gearbox about said second longitudinal axis upon movement of said left steering frame relative to said mobile frame, and (2) a second forward/reverse electric ball screw actuator which is coupled to said left steering frame and which is selectively actuatable to translate said left steering frame so as to tilt said left gearbox about said second longitudinal axis; and (H) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to all of said actuators, and which is selectively operable to energize said actuators so as to tilt said gearboxes relative to said mobile frame and to steer said finishing trowel, said controller comprising at least one dual axis proportional control joystick.
  • 20. A riding concrete finishing trowel comprising:(A) a mobile frame; (B) a rotor assembly which is mounted on said mobile frame, said rotor assembly including a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (C) a controller which is manually actuatable to generate an electronic steering command signal; and (D) at least one electrically powered actuator which receives said steering command signal from said controller and which is electrically energizable, in response to the receipt of said steering command signal from said controller, to tilt said driven shaft so as to steer said riding trowel.
  • 21. A riding trowel as defined in claim 20, wherein said controller comprises at least one joystick.
  • 22. A riding trowel as defined in claim 21, wherein said joystick is a proportional control joystick.
  • 23. A method of steering a riding concrete finishing trowel, said finishing trowel having a mobile frame, an operator's platform mounted on said frame, and at least one rotor assembly including 1) a driven shaft extending downwardly from said frame, and 2) a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft, said method comprising;(A) actuating a controller to generate an electronic signal indicative of a desired steering command; (B) transmitting said signal from said controller to an electrically powered actuator; and (C) in response to receipt of said signal, electrically energizing said actuator to tilt said driven shaft so as to steer said finishing trowel.
  • 24. A method as defined in claim 23, wherein said actuating step comprises moving a joystick about at least one axis.
  • 25. A method as defined in claim 24, wherein a magnitude of said signal and magnitudes of actuator energization and driven shaft tilting are proportional to a magnitude of joystick movement.
  • 26. A method as defined in claim 23, wherein said driven shaft is tiltable about first and second mutually perpendicular axes to effect both forward/reverse and left/right steering control, wherein said actuator includes 1) a left/right actuator which is coupled to said driven shaft so as tilt said driven shaft about said first axis so as to effect left/right steering control, and 2) a forward reverse actuator which is coupled to said controller so as to selectively drive said driven shaft to tilt about said second axis so as to effect forward/reverse steering control, and wherein said actuating step further comprises actuating said controller in a first manner to transmit a signal to said left right actuator and in a second manner to transmit a signal to said forward reverse actuator.
  • 27. A method as defined in claim 26, wherein said actuator is a dual-axis joystick, and wherein said step of actuating said controller in said first manner comprises moving said joystick side-to-side and said step of actuating said controller in said second manner comprises moving said joystick fore-and-aft.
  • 28. A method as defined in claim 27, further comprising actuating a rocker switch on said joystick to simultaneously transmit signals to two actuators of said actuator to cause said finishing trowel to turn.
  • 29. A method as defined in claim 23, wherein said finishing trowel has left and right rotor assemblies each having a tiltable driven shaft and an actuator, and wherein said transmitting step comprises transmitting said signal from said controller to the actuators of both of said rotor assemblies.
  • 30. A method as defined in claim 29, wherein the actuator of one of said left and right rotor assemblies includes both a forward/reverse actuator and a left right actuator only a forward/reverse actuator, and wherein said transmitting step comprises 1) transmitting a forward reverse steering command signal to the forward/reverse actuators of both of said left and right rotor assemblies, and 2) transmitting a left right steering command signal to only the left right actuator.
  • 31. A method as defined in claim 30, wherein said actuating step comprises moving a single joystick both fore-and-aft and side-to-side to generate both a forward/reverse steering command signal and a left/right steering command signal.
  • 32. A method as defined in claim 30, wherein said actuating step comprises moving either of first and second joysticks fore-and-aft to generate a forward/reverse steering command signal and moving only said first joystick side-to-side to generate a left/right steering command signal, movement of said second joystick being incapable of generating said left/right steering command signal.
  • 33. A finishing trowel as defined in claim 1, wherein the electric actuator comprises an electric ball screw actuator.
  • 34. A finishing trowel as defined in claim 1, wherein said actuator comprises an electric motor and a translatable output which is driven by said motor and which is mechanically coupled to the said steering linkage.
  • 35. A finishing trowel as defined in claim 16, wherein said actuator comprises an electric motor and a translatable output which is driven by said motor and which is mechanically coupled to the said steering linkage.
  • 36. A riding trowel as defined in claim 20, wherein said actuator comprises an electric motor and a translatable output which is driven by said motor and which is mechanically coupled to the said steering linkage, and wherein said actuator is selectively actuatable to translate said steering linkage so as to tilt said driven shaft so as to steer said riding trowel.
  • 37. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck; (B) an operator's platform mounted on an at least generally central portion of said deck; (C) a left rotor assembly comprising: (1) a left gearbox which is supported on said mobile frame on one side of said operator's platform, and (2) a left blade assembly which extends downwardly from said left gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (D) a right rotor assembly comprising; (1) a right gearbox which is supported on said mobile frame on another side of said operator's platform, and (2) a right blade assembly which extends downwardly from said right gearbox and which includes a driven shaft and a plurality of trowel blades attached to an extending outwardly from said driven shaft so as to rest on the surface to be finished and to rotate with said driven shaft; (E) left and right steering assemblies, each of which is coupled to a corresponding one of said left and right gearboxes, each of said steering assemblies including (1) a steering linkage which is coupled to the associated gearbox so as to tilt the associated gearbox relative to said mobile frame upon movement of said steering linkage relative to said mobile frame, and (2) at least one electrically powered actuator which is coupled to said steering linkage and which is selectively electrically actuatable to translate said steering linkage to tilt the associated gearbox relative to said mobile frame; and (F) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to all of said actuators, and which is selectively operable to energize said actuators so as to tilt said gearboxes relative to said mobile frame and to steer said finishing trowel.
  • 38. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck; (B) an engine mounted on said frame; (C) an operator's platform mounted on an at least generally central portion of said deck; (D) a right rotor assembly, (1) a right gearbox which a) is driven by said engine and b) is supported on said mobile frame on one side of said operator's platform so as to be tiltable about both a first longitudinal axis and a lateral axis, and (2) a right blade assembly which extends downwardly from said right gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (E) a left rotor assembly, (1) a left gearbox which a) is driven by said engine and b) is supported on said mobile frame on another side of said operator's platform so as to be tiltable about only a second longitudinal axis, and (2) a left blade assembly which extends downwardly from said left gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on the surface to be finished and to rotate with said driven shaft; (F) a right steering assembly which is coupled to said right gearbox and which includes (1) a right steering frame which is coupled to said right gearbox so as to a) tilt said right gearbox about said first longitudinal axis upon pivotal movement of said right steering frame relative to said mobile frame in a first direction, and b) tilt said right gearbox about said lateral axis upon movement of said right steering frame relative to said mobile frame in a second direction, (2) a first forward/reverse electrically powered actuator which is coupled to said right steering frame and which is selectively electrically actuatable to pivot said right steering frame in said first direction, and (3) a left/right electrically powered actuator which is coupled to said right steering frame and which is selectively electrically actuatable to pivot said right steering frame in said second direction; (G) a left steering assembly which includes (1) a left steering frame which is coupled to said left gearbox so as to tilt said left gearbox about said second longitudinal axis upon movement of said left steering frame relative to said mobile frame, and (2) a second forward/reverse electrically powered actuator which is coupled to said left steering frame and which is selectively electrically actuatable to translate said left steering frame so as to tilt said left gearbox about said second longitudinal axis; and (H) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to all of said actuators, and which is selectively operable to energize said actuators so as to tilt said gearboxes relative to said mobile frame and to steer said finishing trowel, said controller comprising at least one dual axis proportional control joystick.
  • 39. A riding concrete finishing trowel comprising:(A) a mobile frame having an upper deck; (B) an operator's platform mounted on an at least generally central portion of said deck; (C) a left rotor assembly comprising: (1) a left gearbox which is supported on said mobile frame on one side of said operator's platform, and (2) a left blade assembly which extends downwardly from said left gearbox and which includes a driven shaft and a plurality of trowel blades attached to and extending outwardly from said driven shaft so as to rest on a surface to be finished and to rotate with said driven shaft; (D) a right rotor assembly comprising; (1) a right gearbox which is supported on said mobile frame on another side of said operator's platform, and (2) a right blade assembly which extends downwardly from said right gearbox and which includes a driven shaft and a plurality of trowel blades attached to an extending outwardly from said driven shaft so as to rest on the surface to be finished and to rotate with said driven shaft; (E) left and right steering assemblies, each of which is coupled to a corresponding one of said left and right gearboxes, each of said steering assemblies including (1) a steering linkage which is coupled to the associated gearbox so as to tilt the associated gearbox relative to said mobile frame upon movement of said steering linkage relative to said mobile frame, and (2) at least one electrically powered actuator which is coupled to said steering linkage and which is selectively electrically energizable to translate said steering linkage to tilt the associated gearbox relative to said mobile frame; (F) a manually-manipulated controller which is located in the vicinity of said operator's platform, which is electronically coupled to all of said actuators, and which is selectively operable to generate electrical steering command signals used to energize said actuators; and (G) a single internal combustion engine that generates sufficient power to operate all powered components of said concrete finishing machine, said engine having a maximum power output of no more than about 25.
  • 40. A concrete finishing machine as recited in claim 1, further comprising a single internal combustion engine that generates sufficient power to operate to all powered components of said concrete finishing machine, said engine having a maximum power output of no more than about 25.
  • 41. A concrete finishing machine as recited in claim 20, further comprising a single internal combustion engine that generates sufficient power to operate to all powered components of said concrete finishing machine, said engine having a maximum power output of no more than about 25.
  • 42. A method as recited in claim 23, further comprising generating all power required to operate to all powered components of said concrete finishing machine using a single internal combustion engine, said engine having a maximum power output of no more than about 25.
  • 43. A finishing trowel as defined in claim 3, wherein said left/right actuator includes a linearly-movable driven rod that is aligned with said steering frame such that forces generated by linear movement of said driven rod are transmitted linearly to said steering frame to drive said steering frame to pivot fore-and-aft.
  • 44. A method as defined in claim 26, whereinsaid driven shaft is mounted on a steering box that is mounted on a steering bracket, wherein said steering box is supported on said frame for fore-and-aft and side-to-side pivoting movement with respect thereto, wherein said left/right actuator includes a linearly-movable driven rod that is aligned with said steering frame, and wherein forces generated by linear movement of said driven rod are transmitted linearly to said steering frame to drive said steering frame to pivot fore-and-aft relative to said frame.
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