The present invention relates generally to forms used for pouring concrete structures and, more specifically, to a flexible form assembly that may be used for pouring concrete structures of varying shapes. Further, the present invention relates to means for connecting flexible forms used for pouring concrete structures.
Flexible forms are often used for the purpose of pouring concrete structures such as curbs, walls, sidewalks or other structures of varying shapes. Typically, flexible and rigid sheet metal forms or wooden forms are used and, more recently, plastic forms have been employed.
However, wooden forms are not preferred because they are generally not reuseable and are difficult to use due to their lack of flexibility. Sheet metal forms, on the other hand, are flexible but are expensive and difficult to handle when pouring concrete structures of varying shapes. When pouring concrete structures with extreme changes in contour or shape, it has been found that wooden or sheet metal forms are impractical.
To remedy the deficiencies of sheet metal and wooden forms, plastic forms have been employed. One such system is sold under the PLASTIFORM™ trademark by the Plastiform Company of 14114 SE 162 Pl., Renton, Wash. 98058. However, these currently-available plastic form assemblies are problematic for a number of reasons. First, the PLASTIFORM™ assemblies are provided with nylon clamps that clamp the plastic form to a stake that has already been driven into the ground. Because the stake must be driven into the ground prior to being clamped to the form, there is no means for easily adjusting the position of the stake with respect to the form. Second, in order to connect two adjoining forms together, two end caps are required. If the end caps become lost or misplaced, there is no other way to connect two adjoining plastic forms.
Accordingly, there is a need for an improved flexible form assembly that provides the benefits of lightweight plastic forms but which enables the form to be reinforceable or made more rigid for straight line work. Further, there is a need for an improved flexible form assembly which provides for improved stake pockets which provides both fixed stake pockets or slid able stake pockets. Still further, there is a need for an improved flexible form assembly which provides for a variety of means for connecting two adjoining plastic forms together, such as hinge arrangements or the use of stake pockets to connect two forms together in addition to the use of end caps.
The aforenoted needs are satisfied by the present invention which provides an improved flexible form assembly. The flexible form assembly of the present invention includes an improved form design which enables the plastic forms to be easily and conveniently reinforceable and attached to one another. The present invention also provides an improved slidable stake pocket design which enables the stake pocket to also be attached to wooden forms.
In an embodiment, a form assembly for forming a concrete structure during drying of the concrete is provided, the form assembly including an elongated plastic form having a front wall for engaging the concrete and a rear wall, the front wall being spaced apart from the back wall, the front and back walls defining a pocket for receiving at least one connecting member, and the connecting member being secured in the pocket to project a distance beyond an end of the form.
In an embodiment, the at least one connecting member is secured to one of the walls of the form by at least one mechanical fastener.
In an embodiment, the at least one connecting member has a tapered end.
In an embodiment, the at least one connecting member includes two connecting members, one spaced above the other.
In an embodiment, the at least one connecting member includes a flexible plastic member.
In an embodiment, the flexible plastic connecting member extends into the form approximately the same distance as it projects beyond the end.
In an embodiment, the at least one connecting member comprises a rigid aluminum tube.
In an embodiment, the rigid aluminum tube extends substantially an entire length of the form to reinforce the length of the form.
In an embodiment, the at least one connecting member projects beyond the end of the form a distance in the range of 3-6 inches.
In an embodiment, the at least one connecting member projects beyond the end of the form a distance of approximately 4.5 inches.
In an embodiment, a form assembly is provided for forming a concrete structure during drying of the concrete, the form assembly including an elongated form having a front side for engaging the concrete and a rear side, the rear side including a back wall disposed between rearwardly extending top and bottom walls, the top wall being connected to a downwardly protruding upper lip, the bottom wall being connected to an upwardly protruding lower lip, the upper and lower lips, the top and bottom walls and the back wall forming a C-shaped pocket for receiving a slidable stake holder, the stake holder including right and left flanges that abuttingly engage the back wall, that fit between said top and bottom walls and that are partially disposed between the upper and lower lips and the back wall such that the stake holder can slide along the back wall, the stake holder further including a pocket portion that is connected to and disposed between the right and left flanges, the pocket portion extending outward rearwardly to define an apex which provides a looped pocket for receiving a stake; and the stake holder further including at least one preformed nail hole in each of the right and left flanges.
In an embodiment, the elongated form includes a front wall at said front side for engaging the concrete, the front wall being spaced apart from the back wall, the front and back walls defining a pocket for receiving at least one connecting member, the connecting member being secured in the pocket to project a distance beyond an end of the form.
In an embodiment, the elongated form is formed of a flexible plastic material.
In an embodiment, a form assembly is provided for forming a concrete structure during drying of the concrete, the form assembly including an elongated plastic form having a front wall for engaging the concrete and a rear wall, the front wall being spaced apart from the back wall, the front and back walls defining a pocket for receiving at least two connecting members spaced one above the other, the connecting members being secured in the pocket to project a distance beyond an end of the form, the connecting members being secured to one of the walls of the form by at least one mechanical fastener, the connecting members each having a commonly tapered projecting end, and the connecting members projecting beyond the end of the form a distance in the range of 3-6 inches.
These and other objects and advantages of the present invention will become apparent upon reading the following detailed description and upon reference to the accompanying drawings.
For a more complete understanding of the present invention, reference should now be made to the embodiments illustrated in greater detail in the accompanying drawings and described below by way of examples of the invention.
In the drawings:
It should be understood that the drawings are not necessarily to scale and that the embodiments are sometimes illustrated by graphic symbols, phantom lines, diagrammatic representations and fragmentary views. In certain instances, details which are not necessary for an understanding of the present invention or which render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
Turning first to
The flexible form 10 includes a front side 15 which engages the concrete and a rear side 16 which is used for connecting the form 10 to a stake, such as 11 or to another form as shown in
In the embodiment illustrated in
It will be noted that the flexible form 10 has a C-shaped cross section for receiving the left and right flanges 33, 34 of the slidable stake pocket 12. Specifically, the C-shaped cross section is defined by the rear wall 18, the top and bottom walls 35, 36, the downwardly protruding lip 37 and the upwardly protruding lip 38. The C-shaped pocket formed by the rear wall 18, the bottom and top walls 35, 36 and the downwardly and upwardly protruding lips 37, 38 slidably receives the flanges 33, 34 of the slidable stake pocket assembly 12.
Turning to
The slidable stake pocket assembly 12 may include one or more nail holes 60 formed in the left 33 and right 34 flanges. While the slidable stake pocket assembly 12 can slide along the length of the form 10 within the C-shaped pocket, so as to be positioned at any location along the length of the form, the stake pocket assembly 12 can also extend beyond an edge of the form to bridge the gap between two longitudinally adjacent forms so as to help strengthen and stabilize the joint between two adjacent forms. Further, if the plastic flexible form 10 is longitudinally abutted up to a wooden form, the nail holes 60 in one of the flanges can be used to secure the projecting flange to the wooden form, while the opposite flange is retained in the C-shaped pocket, thereby providing a connecting means between a wooden form and the flexible form 10. While the drawing illustrates two nail holes 60 provided on each flange, one above the other, a wide variety of nail holes and orientations could be used.
In addition to the slidable pocket assembly 12 illustrated in
Turning to
The present invention also provides the improved means for connecting two adjacent forms together in an end-to-end fashion. Specifically,
In contrast, a living hinge 104 may be provided to connect two adjacent forms for a curved structure as illustrated schematically in FIG. 29.
Another means for connecting two forms in an end-to-end fashion is illustrated in
In an embodiment, at least one mechanical fastener 107 is used to secure the connecting member 105 to one of the walls of the form. In an embodiment, the connecting member 105 is provided with a tapered end 109.
As shown in
In an embodiment, the connecting member 105 can comprise a flexible plastic member which is to be used, particularly when the flexible form 10 is used without the reinforcing aluminum tubes 10. This will permit the flexible form to continue around a radius with the connecting members being flexible enough to accommodate the radius. When a flexible plastic member is used as the connecting member 105, this flexible plastic member preferably extends into the form approximately the same distance as it projects beyond the end of the form.
In another embodiment, the rigid aluminum tubes 14 may be staggered within the elongated form 10 so as to project from one end of the form, while they are recessed into the other end of the form. In this manner, the rigid aluminum tube 14 will still extend substantially the entire length of the form 10 to reinforce the length of the form. Thus, the rigid aluminum tube 14 also acts as the connecting member 105 with the projecting portion being inserted into the adjacent form.
By use of the connecting member 105 that projects into a pocket of two abutting forms 10, accommodation is provided for expansion and contraction of the forms due to temperature changes, particularly when the connecting member extends 3 to 6 inches into the adjacent form, which would more than accommodate normal expansion and contraction of the forms. The inserted connecting members allow the forms 10 to stay aligned, particularly in flexible applications where the forms are bent about a tight radius.
With the ends 109 of the connecting members 105 being tapered, and particularly where multiple connecting members are used and a common taper is provided, such as both connecting members having a taper formed on one side, as shown in
Although various types of mechanical fasteners 107 could be utilized to secure the connecting members to the forms, including staples, screws, interlocking tabs, holes and projections, etc., a simple mechanical grade rivet could be used in an economical fashion.
As shown in
As is apparent from the foregoing specification, the invention is susceptible of being embodied with various alterations and modifications which may differ particularly from those that have been described in the preceding specification and description. It should be understood that we wish to embody within the scope of the patent warranted hereon all such modifications as reasonably and properly come within the scope of our contribution to the art.
This application is a continuation-in-part application of U.S. Ser. No. 09/507,552, filed Feb. 18, 2000, now U.S. Pat No. 6,629,681.
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Number | Date | Country | |
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20030146365 A1 | Aug 2003 | US |
Number | Date | Country | |
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Parent | 09507552 | Feb 2000 | US |
Child | 10337798 | US |