Concrete forming panel with flexible barrier

Information

  • Patent Grant
  • 6655650
  • Patent Number
    6,655,650
  • Date Filed
    Thursday, April 12, 2001
    23 years ago
  • Date Issued
    Tuesday, December 2, 2003
    21 years ago
Abstract
A forming panel and method for using the same in construction of self-sustaining concrete wall structures is provided wherein a flexible barrier element is provided along a margin on the forming panel for impeding the flow of water and fine particles of a concrete mix pour past the barrier element. The margin may be along the perimeter edge of the forming panel or along an opening interior to the perimeter of the forming panel. When located near the perimeter, the flexible barrier element may be positioned in a slot extending parallel to the margin and located in the frame. When located near an interior opening, the barrier element may be provided on a reinforcing member positioned around the opening or on a door which shifts to improve access through the opening during placement of forming ties or the like. The forming panel may be coupled with adjacent forming members to provide a wall system, and two wall systems may be connected by forming ties to provide a channel for receipt of a concrete pour therebetween.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention broadly concerns a forming panel used in forming wall structures of hardenable concrete, whereby multiple panels may be placed in adjacency and in opposition for receiving and supporting the concrete pour therebetween. More particularly, it is concerned with a concrete forming panel which includes a flexible barrier positioned adjacent and preferably aligned with a margin on the forming panel such as a perimeter edge or on an interior edge to inhibit the flow of the concrete mix therepast.




2. Description of the Prior Art




The formation of building walls, foundations and other wall structures from poured concrete after curing is well known and the forms used for holding the concrete fall into two general categories. Forming walls may be made of site-built forms, typically of plywood, and are used only once before being discarded, or of reusable forming panels, typically of wood, steel or aluminum or combinations thereof, which panels may be fastened together and then removed from the hardened concrete wall for reuse. While these reusable forming panels are typically of a greater initial cost, their ability to be repeatedly used more than compensates for the initial expense.




The reusable forming panels typically have a face plate supported by a frame and are joined together in adjacency (essentially side-by-side or angled) to provide a form wall, and two form walls oppose one another to receive the concrete therebetween. Each forming panel may have a number of relieved areas along the side to receive tie bars for connecting the opposing form walls. Where the panels meet along their perimeters, small gaps are present, especially in the relieved areas not occupied by a tie bar. Moreover, the panels may have interior holes or openings which are penetrated interiorly of the perimeter of the forming panel by tie bars, rods or the like, and there are similar gaps between the tie bars and the surrounding forming panel. The concrete is mixed with water to make it flowable and ready to pour, the concrete mix typically including water, fine particles of mortar and sand, and aggregate such as gravel. In the gaps along the perimeter of the forming panels and where there are openings on the interior of the forming panel, water and fine particles of sand and mortar of the wet concrete will typically migrate from the concrete pour during curing. As a result, the appearance of the cured and hardened concrete opposite these gaps will be discolored, and will typically have significant raised ridges and be pitted rather than smooth as appears along the face of the forming panel. The large ridges and the pitted area along the face may affect not only the appearance but also the performance of the concrete wall over time.




SUMMARY OF THE INVENTION




These problems are significantly ameliorated by the concrete forming panel provided with a flexible barrier in accordance with the present invention. By the provision of a flexible barrier along and proximate to one or more margins in the forming panel which engage flowable concrete during curing, such as the face plate and frame, a substantial reduction in the loss of fine mortar particles and water is achieved. This results in a finished wall surface with substantial reduction of discoloration and pitting, even in the relieved tie bar passage area or interior openings. The flexible barrier serves as a gasket which yields for variations in the size of the gaps as well as permitting tie bars and other forming accessories to abut and pass thereby, and stands up to rugged use environments. Moreover, when the panel has an opening within the perimeter of the face plate and rails of the frame, by providing an interior margin provided with such a barrier within the perimeter of the forming panel, the forming panel hereof substantially reduces the problem of large ridges and pitting where tie bars and other forming hardware must pass through openings in the frame inside of the perimeter. An additional benefit is reduced seepage of moisture into and through the hardened wall structure.




In greater detail, the forming panel with flexible barrier along one or more of its margins broadly includes a form configured to receive a pour of a flowable concrete mix in supporting relationship thereagainst, the forming panel in a face plate typically of aluminum and a frame also of aluminum or steel having at least one siderail. The frame typically includes parallel and spaced apart, opposed endrails, siderails in spaced relationship and extending parallel thereto, and crossbraces, end reinforcements and gusset plates. The rails have exposed edges and face plate edges, with elongated grooves provided in the rails (both endrails and siderails) on the exterior side thereof. Flexible barriers acting as gaskets, preferably of filaments such as brush strips, are received in the grooves to impede the migration of water and fine particles of the concrete mix therepast as the barriers engage opposing parts of the forming panel or adjacent forming panels. The brush fibers of the brush strips are preferably oriented at an angle toward the concrete-receiving surface of the face plate and extend beyond the outer surface of the frame, whereby when the barrier is engaged by another component of the forming panel, a tie bar, another forming panel or an opposing barrier, the brush fibers project toward the concrete mix in the pour and the face plate rather than away to minimize the amount of water and fine mortar and sand particles of the mix carried into the gap between forms. Alternately, or in addition to the flexible barrier positioned near the perimeter margin of the forming panel, openings within the face plate may have flexible barriers mounted in proximity. The openings within the face plate may be substantially covered by a shiftable door which may be hinged, so that when there is no need to pass a tie bar therethrough, the door may be sealed. On the other hand, opening the door greatly facilitates placement and coupling of a tie bar to the forming panel, and closing of the door still permits a tie bar to pass thereby. The flexible barrier may be provided on either the door or a reinforcing enclosure around the opening, or both. The door is preferably hingably mounted to the reinforcing enclosure and a closure member provided to hold the door closed. A narrow gap may be provided between the door and the face plate when the door is in a closed position, to thereby permit the tie bar to pass therethrough when the door is closed, the barrier element helping to seal the gap.




As a result, forms are provided which substantially reduce the amount of discoloration and pitting in the finished wall surface, minimize the formation of ridges of material migrating into the gaps between forms, and provide an improved finished concrete surface while remaining rugged in use. These and other advantages will be appreciated by those skilled in the art with reference to the drawings and description which follow.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a rear perspective view of a concrete forming panel in accordance with the present invention, showing the face plate and the frame, with a flexible barrier extending around the siderails and endrails of the frame parallel to and adjacent the perimeter of the forming panel;





FIG. 2

is an enlarged, fragmentary perspective view showing a siderail and face plate in section and a relieved area for the passage of a tie bar, with the flexible barrier shown in an exploded view;





FIG. 3

is an enlarged fragmentary horizontal sectional view through a sidewall and the face plate showing the orientation of the tips of the fibers of the flexible barrier oriented at an acute angle to the plane in which the face plate lies;





FIG. 4

is an enlarged, fragmentary vertical sectional view through a portion of the face plate and showing a coupler pin and wedge for holding together two forming panels in side by side relationship and with a tie bar shown in broken lines;





FIG. 5

is an enlarged, fragmentary cross-sectional view taken through line


5





5


of

FIG. 4

, showing the orientation of two opposed flexible barrier elements of adjacent forming panels extending into the gap therebetween;





FIG. 6

is an enlarged, fragmentary cross-sectional view taken through line


6





6


of

FIG. 4

, showing the orientation of the two opposed flexible barrier elements when compressed by a tie bar received in the relieved area and passing through the gap;





FIG. 7

is an enlarged, fragmentary cross-sectional view similar to

FIG. 6

, showing the relieved area adapted to receive the tie bar as in

FIG. 6

, but in the condition when a tie bar is not placed therethrough, with the flexible barrier elements engaging one another in the gap;





FIG. 8

is a rear elevational view of another aspect of the forming panel of

FIG. 1

, showing the portion of the forming panel which is provided with an opening in the face plate interior to the perimeter of the face plate and the side rails and end rails of the frame and having a reinforcing enclosure around the opening and a door for substantially closing the opening;





FIG. 9

is an enlarged, fragmentary cross-sectional view taken along line


9





9


of

FIG. 8

, showing two opposed forming panels of opposite forming walls positioned and connected by a tie bar for receiving flowable concrete in the channel therebetween, one of the panels being shown in plan, and the tie bar passing between the forming panels through the opening and a barrier element in both the enclosure and the door of the forming panels;





FIG. 10

is an enlarged, fragmentary elevational view in partial cross-section along line


10





10


of

FIG. 9

, showing the combination pin fastener and door retainer in a first position holding the door closed and passing through a hole in the tie bar; and





FIG. 11

is an enlarged, fragmentary elevational view in partial cross-section as in

FIG. 10

, but with the combination pin fastener and door retainer retracted and retained in a second position where the hinged door is open to facilitate insertion of the tie bar or removal of the forming panel.











DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the drawing, a concrete forming panel


10


in accordance with the present invention broadly includes a face plate


12


typically of aluminum and a frame


14


mounted along the perimeter


15


of the forming panel


10


, also preferably primarily of aluminum by welds


17


. As used herein, “aluminum” refers to aluminum alloys, such as, for example, ASTM 6061 T-6 alloy, and the face plate, and a typical thickness of aluminum sheeting used as a face plate


12


would be about 0.125 inch. The frame


14


preferably includes a pair of elongated endrails


16


and


18


and a pair of opposed siderails


20


and


22


, which in the illustrated embodiment the siderails are shown parallel to each other and perpendicular to the endrails, although it may be appreciated that it is possible for the forming panel to be in various geometries and have arcuate edges. A typical endrail or siderail of aluminum has a thickness of about ⅜ inch. The frame may include cross-braces


24


, and end braces, gusset plates at the corners, and steel bushing plates or reinforcements to reinforce holes


26


spaced along the siderails


20


and


22


which receive therethrough coupler pins


28


secured by wedges as shown in

FIGS. 4

,


5


and


6


, with such steel reinforcing members positioned adjacent the holes


26


for wear resistance. The face plate


12


lies in a plane and is shown flat and smooth, although textured surface face plates


12


may be used as well.




A barrier element


30


of flexible material such as rubber or more preferably brush strips


32


of nylon fibers or bristles


34


secured by metal retaining clips


36


is received in longitudinally extending slots


38


in the siderails


20


and


22


and the endrails


16


and


18


. The slots


38


are located more proximate the face plate edge


40


of the siderails and endrails than the back side exposed edge


42


of the siderails and endrails. The siderails and endrails each have an outer surface


44


and an inner surface


46


, the slots


38


being in communication with the outer surface


44


as shown in

FIGS. 2 and 3

. The slots


38


are most preferably provided at an acute angle φ relative to the face plate


12


so that the bristles


34


extend forwardly toward the face plate edge


40


of the siderails and endrails. The bristles


34


are also of a sufficient length relative to the depth of the slots


38


that they project beyond the outer surface


44


. The slots


38


are preferably positioned in a thickened region


48


of the siderails and endrails as shown in

FIG. 3

in order to avoid weakening of the siderails and endrails.




The siderails


20


and


22


are not of constant thickness along their longitudinal length, but rather their outer surface


44


is provided with longitudinally spaced, laterally extending relieved areas


50


adjacent unrelieved areas


51


, the relieved areas


50


providing passages for tie bars


52


to be placed thereon and in the gaps between adjacent forming panels


10


as shown in

FIGS. 6 and 7

. The tie bars


52


are used to separate and hold at a predetermined distance an opposite forming wall of other forming members in order to provide a channel


126


therebetween for receipt of a pour of flowable concrete


54


therein. An adjacent relief


56


is also provided in the face plate


12


. As may be seen in comparing

FIG. 5

showing two adjacent forming panels


10


in side-by-side relationship in cross-section taken through the siderails


20


and


22


of adjacent forming panels


10


with

FIG. 6

taken in cross-section through the siderails


20


and


22


and the tie bar


52


, the depth of the slots


38


are slightly less in the vicinity of the relieved areas


50


so that the tips of the barrier element fibers are substantially linear thus equidistant in a direction perpendicular from the outer surface


44


at the unrelieved areas


51


and exposing slightly more of the barrier element fibers in the relieved areas


50


than the unrelieved areas. Because the slots


38


are oriented on an axis that is at an acute angle φ relative to the plane in which the face sheet


12


lies, the resulting forward angled orientation of the bristles


34


toward the face plate


12


, the engagement of opposed flexible barriers


30


with a tie bar


52


or with the barrier element


30


of an adjacent forming panel


10


causes the bristles


34


to slightly bend in a forward direction as shown in

FIGS. 5 and 6

. This in turn enhances the performance of the barrier element


30


by providing both a greater density of concentration of the bristles


34


where they interengage and also extending them forwardly to reduce the region into which water and particles from the concrete pour may migrate and lessen the extent of any ridge which may be formed as the concrete flows in to the gap


58


between the adjacent forms


10


. As shown in

FIG. 7

, the bristles


34


of the barrier elements


30


are particularly helpful where there is no tie bar


52


positioned in a relieved area


50


, which would otherwise present an even wider opening between the adjacent forming panels


10


. The barrier elements


30


are preferably mounted all around the forming panel


10


on each of the rails in an orientation parallel to and closely adjacent the perimeter of the face plate


12


.




FIGS.


1


and


8


-


11


illustrate an alternate embodiment where, in addition or as an alternative to the flexible barrier element


30


provided in the frame


14


around the perimeter of the forming panel


10


, an opening


60


is provided in the face plate


12


inside the frame


14


and thus interiorly of the perimeter. A closure and support element


61


is attached to the face plate


12


adjacent the opening, shown as a reinforcing enclosure


62


of aluminum which surrounds and thus reinforces the opening and is attached to the face plate


12


or the cross members by welding, fasteners or the like. The enclosure


62


includes a base


64


which mounts to the face plate


12


by welding or the like to support and reinforce the face plate


12


surrounding the opening


60


and two spaced-apart gates


66


and


68


, each having a respective passage


70


and


72


therethrough. A reinforcing rod


74


of hard steel, such as ASTM 228-93 wire, is received in a groove


76


adjacent the passages


70


and


72


and the deformation of the aluminum alloy caused by drilling the passages serves to pinch or hold the rod


74


in place. The reinforcing rod


74


helps to resist wear on the gates


66


and


68


and prevent enlargement of the passages. The base


64


may include a slot


78


adjacent to and facing the opening for receipt of a flexible barrier element


30


therein. Again, the flexible barrier elements may be rubber or more preferably brush strips


32


of nylon bristles


34


held by metal clips.




A hinge


80


is provided on the base


64


for pivotally mounting a door


82


. As illustrated by

FIG. 9

, the door


82


may swing between a first position substantially but not completely closing the opening


60


and a second position which is open. The door


82


includes a head


84


and an insert


86


which fits within the opening


60


. The head


84


presents a lip


88


which engages the base


64


and has a reinforcing rod


74


received in a groove


90


therein. The head


84


is sized to provide a slot


92


between the head


84


and the base


64


to permit passage of a tie bar


52


.




The door


82


is held closed by closure mechanism


94


. The closure mechanism


94


is mounted on arm welded to the face plate


12


or to a cross-brace


24


of frame


14


. The closure mechanism


94


includes a housing


96


, a pin


98


shiftably received in the housing


96


, and a catch


100


. As illustrated in

FIGS. 10 and 11

, the pin


98


is biased toward the gate


66


by a coil spring


102


received within the housing. The pin


98


includes a shank


104


slidable within the housing


96


, a narrowed neck


106


, and a nose


108


which is rounded at its tip. Both the nose


108


and the shank


104


have a greater diameter than the diameter of the neck


106


. The catch


100


includes a bar


110


which is mounted by a hinge


112


for toggling on pivot mount


114


. The bar


110


has a first end


116


which is engaged on its underside by a spring


118


extending from the housing


96


and a second end


119


which has a cradle


120


which includes an arcuate web


122


sized to receive the neck


106


but not the shank


104


therein. Thus, the spring


118


biases the cradle


120


toward the pin


98


.




In use, the forming panel


10


, shown individually in

FIG. 1

, is coupled to adjacent forming members, such as another forming panel


10


as shown in

FIGS. 5

,


6


and


7


, to provide one forming wall


122


, and another forming wall


124


is positioned opposite as shown in

FIG. 9

so that a channel


126


for receiving flowable concrete


54


is therebetween. Tie bars


52


are placed in at least some of the relieved areas


50


, though typically not all of them and extend through the channel to connect the forming walls


122


and


124


when connected to the forming panels by pins


28


. Adjacent forming panels are connected by pins


28


held in place by wedges as shown in

FIGS. 4

,


5


,


6


and


7


, with these pins


28


passing through holes in the tie bars


52


to hold them in position. The tie bars extend across and through the channel


126


for connecting the opposing forming walls


122


and


124


, whereby after the concrete


54


cures, the tie bars


52


remain embedded in the concrete wall structure formed thereby.




In addition, door


82


may swing open to facilitate positioning of a tie bar


52


through the opening


60


in opposing forming panels


10


. The pin


98


is first retracted against the coil spring


102


and the catch is released whereby the web


122


of the cradle


120


rests around the neck


106


and against the shank


104


to hold the pin


98


in a retracted position. The tie bar


52


is then aligned to lie closely adjacent the gate


66


, whereupon the door may be closed to substantially block the opening


60


. With the door closed, the operator presses on the first end


116


of the catch


100


to release the spring loaded pin


98


. The pin


98


then passes through the hole of the tie bar


52


and through the gate


66


to both hold the door


82


in the closed position and secure the forming panel


10


to the tie bar


52


. Thereafter, dry concrete mixed with water may be poured into the channel


126


, which after a suitable curing period, hardens. The barrier elements


30


substantially inhibit the flow of water and fine particles of mortar, sand and the like from the concrete


54


while it cures. The barrier elements


30


along the side rail and end rail edges oppose one another as shown in

FIG. 5

to inhibit substantial flowing of material without inhibiting the performance or coupling ability of the forming panels. The bristles


34


yield when engaged by tie bars


52


or the frame


14


and being separate, resist tearing, while providing a substantial barrier to the flow of water and fine particles from the concrete. The flexible barrier elements are especially beneficial in resisting flow of water and fine particles both when a tie bar


52


is present in a relieved area


50


or, even more importantly, when a tie bar


52


is not used in a relieved area as shown in FIG.


7


. When an opening


60


is provided in the forming panel interiorly of the perimeter provided by the frame, the door


82


is able to swing open to ease the placement of the tie bar. After the tie bar


52


is in place, the door may be closed to inhibit the flow of concrete or the water and fine particles thereof through the opening


60


. The flexible barrier elements


30


in the base


64


and the door


82


further limit the migration of water and fine particles through the slot


92


. The first end


116


of the bar


110


is depressed to release the cradle, whereupon the coil spring


102


pushes the pin


98


through the gate


66


so that the nose of the pin


98


rests against the head of the door


82


to hold the door in a closed position.




After the concrete


54


cures and hardens, the forming panels


10


may be readily removed for reuse by removing the wedges from the coupler pins


28


and pulling the coupler pins through the holes


26


in the rails. The pin


98


is retracted so that the cradle engages the neck of the pin


98


to permit opening of the door


82


. This also disengages the pin


98


from the tie bar


52


, permitting the forming panels


10


to be removed. The barrier elements


30


substantially limit the migration of water and fine particles from the concrete


54


as it hardens and thus inhibits the formation of substantial ridges opposite the gaps between forming panels. A smoother surface of the resulting wall with substantially less pitting results from the use of the barrier elements both around the perimeter edge of the forming panels


10


and at any interior openings.




Although preferred forms of the invention have been described above, it is to be recognized that such disclosure is by way of illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.




The inventor hereby states his intent to rely on the Doctrine of Equivalents to determine and assess the reasonably fair scope of his invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention as set out in the following claims.



Claims
  • 1. In a forming panel for use in construction of a self-sustaining concrete structure from a concrete mix containing flowable constituents which are capable of migrating from a concrete pour during curing of the mix, the improvement comprising:a segment of the forming panel which defines a forward-facing, concrete-receiving surface located in a position oriented for receiving at least a part of the concrete pour thereagainst during curing of the mix and having a margin in disposition such that said flowable constituents in the concrete pour may migrate past the margin, said segment further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surface; and a flexible barrier element mounted in spaced relationship to said concrete-receiving surface on said second surface in proximal relationship to said margin and operable to impede migration of the constituents out of the pour past the barrier element until the concrete mix has cured, said segment of said forming panel including a face plate having said concrete-receiving surface thereon and said forming panel further including a frame upon which said face plate is mounted, and wherein said second surface is on said frame, wherein said margin is a perimeter margin of said face plate and said frame includes at least one elongated rail positioned adjacent said perimeter margin, and wherein said flexible barrier element is elongated and mounted on said rail in longitudinal alignment with the perimeter margin.
  • 2. The forming panel of claim 1, wherein said frame includes a pair of side rails and a pair of end rails, and wherein said flexible barrier element is mounted on each of said side rails and said end rails proximate said perimeter margin.
  • 3. The forming panel of claim 1, wherein said at least one rail includes a face plate edge adjacent said face plate and a back edge relatively remote from said face plate, and said rail further includes an outer surface having at least one relieved area extending between said face plate edge and said back edge and said perimeter margin in said face plate includes at least one recess aligned with said relieved area, said flexible barrier element being mounted on said outer surface to extend across said relieved area.
  • 4. The forming panel of claim 3, wherein said at least one rail includes unrelieved areas adjacent said relieved area and wherein said an outer edge of said flexible barrier element in an uncompressed condition is substantially linear along said relieved area and said unrelieved areas.
  • 5. The forming panel of claim 1, wherein said at least one rail includes an elongated slot substantially aligned with and spaced from said margin, and wherein said flexible barrier is received in said slot.
  • 6. The forming panel of claim 5, wherein a portion of said face plate adjacent said margin is substantially in a plane and wherein said slot is oriented at an acute angle relative to said plane.
  • 7. In a forming panel for use in construction of a self-sustaining concrete structure from a concrete mix containing flowable constituents which are capable of migrating from a concrete pour during curing of the mix, the improvement comprising:a segment of the forming panel which defines a forward-facing, concrete-receiving surface located in a position oriented for receiving at least a part of the concrete pour thereagainst during curing of the mix and having a margin in disposition such that said flowable constituents in the concrete pour may migrate past the margin, said segment further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surface; and a flexible barrier element mounted in spaced relationship to said concrete-receiving surface on said second surface in proximal relationship to said margin and operable to impede migration of the constituents out of the pour past the barrier element until the concrete mix has cured, wherein said flexible barrier element includes a plurality of fibers.
  • 8. The forming panel of claim 7, wherein said fibers are bristles.
  • 9. The forming panel of claim 8, wherein said segment of said forming panel is provided on a face plate which is oriented substantially in a plane and said bristles extend along axes which are acutely angled relative to the plane of said face plate when said bristles are uncompressed.
  • 10. The forming panel of claim 9, wherein said forming panel further includes a frame upon which said face plate is mounted and wherein said frame includes a pair of end rails and a pair of side rails spaced-apart by said end rails, said margin being a perimeter margin of said face plate and said rails being coupled to said face plate adjacent the perimeter margin and presenting said second surface, and wherein said bristles are received in slots in said rails.
  • 11. In a forming panel for use in construction of a self-sustaining concrete structure from a concrete mix containing flowable constituents which are capable of migrating from a concrete pour during curing of the mix, the improvement comprising:a segment of the forming panel which defines a forward-facing, concrete-receiving surface located in a position oriented for receiving at least a part of the concrete pour thereagainst during curing of the mix and having a margin in disposition such that said flowable constituents in the concrete pour may migrate past the margin. said segment further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surface; and a flexible barrier element mounted in spaced relationship to said concrete-receiving surface on said second surface in proximal relationship to said margin and operable to impede migration of the constituents out of the pour past the barrier element until the concrete mix has cured, wherein said segment includes a face plate having a perimeter and an opening interior to said perimeter, said segment having said margin being located adjacent said opening and said flexible barrier element extending generally toward said opening.
  • 12. The forming panel of claim 11, wherein said flexible barrier element includes a plurality of fibers.
  • 13. The forming panel of claim 12, wherein said fibers are bristles.
  • 14. The forming panel of claim 11, including a support member coupled to said face plate, said second surface being on said support member.
  • 15. The forming panel of claim 14, including a door shiftably mounted on said support member for movement between a first position substantially blocking said opening and a second position.
  • 16. The forming panel of claim 15, wherein said door is pivotally mounted on said support member.
  • 17. The forming panel of claim 15, including a retaining member for holding said door in said first position.
  • 18. The forming panel of claim 17, wherein said retaining member includes a closure element shiftable between a first location wherein said closure element is in engagement with said door when said door is in its first position and a second location permitting shifting of said door between said first position and said second position.
  • 19. The forming panel of claim 18, said retaining member including a spring for biasing the closure element to said first location.
  • 20. The forming panel of claim 19, said closure element including a pin having a nose, a shank and a narrowed neck therebetween, said retaining member including a housing receiving said pin for translational movement relative thereto and receiving said spring therein, said housing further including a catch shiftable between a holding position wherein said catch is received by said neck for holding said pin in said second position and a release position for permitting said spring to bias said pin to said first position.
  • 21. The forming panel of claim 15, wherein said door includes a door-mounted flexible barrier element oriented in opposition to said flexible barrier element mounted on said support element when said door is in said first position.
  • 22. In a forming panel for use in combination with adjacent forming members in the construction of self-sustaining concrete wall structures from a flowable poured concrete mix, said forming panel having a face plate which receives and supports a concrete pour thereagainst and a frame coupled thereto, the improvement comprising:one of said face plate and frame defining an elongated margin and a forward-facing, concrete-receiving surface which engages the concrete pour therealong during curing, one of said face plate and frame further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surfaces; and an elongated flexible barrier mounted in spaced relationship to said concrete-receiving surface on said second surface proximal to and aligned with said margin and operable to impede flow of the poured concrete mix past the barrier during curing of the concrete, said second surface being on said frame, wherein said margin is a perimeter margin of said face plate and said frame includes at least one elongated rail positioned adjacent said perimeter margin, and wherein said flexible barrier element is elongated and mounted on said rail in longitudinal alignment with the perimeter margin.
  • 23. The forming panel of claim 22, wherein said frame includes a pair of side rails and a pair of end rails, and wherein said flexible barrier element is mounted on each of said side rails and said end rails proximate said perimeter margin.
  • 24. The forming panel of claim 22, wherein said at least one rail includes a face plate edge adjacent said face plate and a back edge relatively remote from said face plate, and said rail further includes an outer surface having at least one relieved area extending between said face plate edge and said back edge and said perimeter margin in said face plate includes at least one recess aligned with said relieved area, said flexible barrier element being mounted on said outer surface to extend across said relieved area.
  • 25. The forming panel of claim 24, wherein said at least one rail includes unrelieved areas adjacent said relieved area and wherein said an outer edge of said flexible barrier in an uncompressed condition is substantially linear along said relieved area and said unrelieved areas.
  • 26. The forming panel of claim 22, wherein said at least one rail includes an elongated slot substantially aligned with and spaced from said margin, and wherein said flexible barrier is received in said slot.
  • 27. The forming panel of claim 26, wherein a portion of said face plate adjacent said margin is substantially in a plane and wherein said slot is oriented at an acute angle relative to said plane.
  • 28. In a forming panel for use in combination with adjacent forming members in the construction of self-sustaining concrete wall structures from a flowable poured concrete mix, said forming panel having a face plate which receives and supports a concrete pour thereagainst and a frame coupled thereto, the improvement comprising:one of said face plate and frame defining an elongated margin and a forward-facing, concrete-receiving surface which engages the concrete pour therealong during curing, one of said face plate and frame further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surface; and an elonaated flexible barrier mounted in spaced relationship to said concrete-receiving surface on said second surface proximal to and aligned with said margin and operable to impede flow of the poured concrete mix past the barrier during curing of the concrete, wherein said flexible barrier includes a plurality of filaments.
  • 29. The forming panel of claim 28, wherein said filaments are bristles.
  • 30. The forming panel of claim 29, wherein said segment of said forming panel is provided on a face plate which is oriented substantially in a plane and said bristles extend along axes which are acutely angled relative to the plane of said face plate when said bristles are uncompressed.
  • 31. The forming panel of claim 30, wherein said frame includes a pair of end rails and a pair of side rails spaced-apart by said end rails, said margin being a perimeter margin of said face plate and said rails being coupled to said face plate adjacent the perimeter margin and presenting said second surface, and wherein said bristles are received in slots in said rails.
  • 32. In a forming panel for use in combination with adjacent forming members in the construction of self-sustaining concrete wall structures from a flowable poured concrete mix, said forming panel having a face plate which receives and supports a concrete pour thereagainst and a frame coupled thereto, the improvement comprising:one of said face plate and frame defining an elongated margin and a forward-facing, concrete-receiving surface which engages the concrete pour therealong during curing, one of said face plate and frame further defining a second surface adjacent said margin and leading rearwardly away from the concrete-receiving surface; and an elongated flexible barrier mounted in spaced relationship to said concrete-receiving surface on said second surface proximal to and aligned with said margin and operable to impede flow of the poured concrete mix past the barrier during curing of the concrete, wherein said face plate includes a perimeter and said margin is located along an opening interior to said perimeter, said flexible barrier extending into said opening.
  • 33. The forming panel of claim 32, wherein said flexible barrier includes a plurality of filaments.
  • 34. The forming panel of claim 33, wherein said filaments are bristles.
  • 35. The forming panel of claim 32, said frame including a support member coupled to said face plate, said second surface being on said support member.
  • 36. The forming panel of claim 35, including a door shiftably mounted on said support member for movement between a first position substantially blocking said opening and a second position.
  • 37. The forming panel of claim 36, wherein said door is pivotally mounted on said support member.
  • 38. The forming panel of claim 36, including a retaining member for holding said door in said first position.
  • 39. The forming panel of claim 38, wherein said retaining member includes a closure element shiftable between a first location wherein said closure element is in engagement with said door when said door is in its first position and a second location permitting shifting of said door between said first position and said second position.
  • 40. The forming panel of claim 36, wherein said door includes a door-mounted flexible barrier element oriented in opposition to said flexible barrier element mounted on said support element when said door is in said first position.
  • 41. A forming panel for use in combination with adjacent forming members in the construction of self-sustaining concrete wall structures from a flowable poured concrete mix, said forming panel comprising:a substantially rigid form member having a forward facing, concrete-receiving first surface configured for receiving and supporting the flowable concrete mix on at least a portion thereof, a second surface leading rearwardly away from said concrete-receiving first surface, and a margin between said first surface and said second surface; and a flexible barrier element mounted in spaced relationship to said concrete-receiving first surface on said second surface proximate said margin for impeding flow of the concrete mix past the flexible barrier during curing of the concrete, said flexible barrier being mounted for extending from said second surface, wherein said flexible barrier includes a plurality of filaments.
  • 42. A forming panel for use in combination with adjacent forming members in the construction of self-sustaining concrete wall structures from a flowable poured concrete mix, said forming panel comprising:a substantially rigid form member having a forward facing, concrete-receiving first surface configured for receiving and supporting the flowable concrete mix on at least a portion thereof, a second surface leading rearwardly away from said concrete-receiving first surface, and a margin between said first surface and said second surface; and a flexible barrier element mounted in spaced relationship to said concrete-receiving first surface on said second surface proximate said margin for impeding flow of the concrete mix east the flexible barrier during curing of the concrete, wherein said form member includes a face plate and a frame member mounted to said face plate, said first surface being provided on said face plate and said second surface being provided on said frame member, said frame member mounting said flexible barrier in a longitudinally extending slot substantially aligned with and spaced closely adjacent said margin.
  • 43. A forming panel as set forth in claim 44, said margin being a perimeter margin on said face plate and including a plurality of elongated frame members extending in substantial alignment with said margin, each of said elongated frame members mounting a flexible barrier element thereon.
  • 44. A forming panel as set forth in claim 43, including a slot in each of said frame members and receiving a flexible barrier element therein, said slot being oriented at an acute angle relative to a plane in which said face plate is positioned.
  • 45. The forming panel of claim 44, wherein at least one of said frame members includes a face plate edge adjacent said face plate and a back edge relatively remote from said face plate, and said frame member further includes an outer surface having at least one relieved area extending between said face plate edge and said back edge and said perimeter margin in said face plate includes at least one recess aligned with said relieved area, said flexible barrier being mounted on said outer surface to extend across said relieved area.
  • 46. The forming panel of claim 45, wherein said at least one frame member includes unrelieved areas adjacent said relieved area and wherein said an outer edge of said flexible barrier in an uncompressed condition is substantially linear along said relieved area and said unrelieved areas.
  • 47. A forming wall system for receiving a pour of concrete thereagainst comprising:a first forming panel presenting a margin and having a face plate with a forward facing, concrete-receiving surface configured for receiving concrete thereagainst and a frame mounted on said face plate in supporting relationship, said first forming panel having a second surface proximate said margin and leading rearwardly away from said concrete-receiving surface; a second forming panel presenting a margin and having a face plate with a forward facing, concrete-receiving surface configured for receiving concrete thereagainst and a frame mounted on said face plate in supporting relationship, said second forming panel having a second surface proximate said margin and leading rearwardly away from said concrete-receiving surface; a coupler mounting said first forming panel adjacent to said second forming panel whereby a gap is presented between the first forming panel and said second forming panel; and a flexible barrier element mounted in spaced relationship to said concrete-receiving surface on at least one of said second surfaces of the forming panels and positioned proximal to and extending along at least a portion of the margin of said first forming panel and into the gap for impeding concrete constituents from migrating past said barrier during curing of said concrete.
  • 48. The forming wall system of claim 47, wherein said first and second forming panels are disposed in side-by-side relationship.
  • 49. The forming wall system of claim 47, wherein said second surface is on said frame of said first forming panel.
  • 50. The forming wall system of claim 49, wherein said frame includes an elongated rail having a longitudinally extending slot aligned with said margin, and wherein said flexible barrier element is mounted in said slot.
  • 51. The forming wall system of claim 50, wherein the face plate of said forming panel lies in a plane and said slot is oriented along an axis which is at an acute angle relative to said plane.
  • 52. The forming wall system of claim 50, wherein said rail has an outer surface which includes a relieved area having a lesser thickness than portions of the rail adjacent thereto, and wherein said slot and said barrier element extend across said relieved area.
  • 53. The forming wall system of claim 52, including a tie element received in said gap at said recessed area and coupled to at least one of said first and second forming panels, and wherein said barrier element engages said tie element.
  • 54. The forming wall system of claim 53, including a third forming panel and a fourth forming panel positioned opposite and spaced from said first forming panel and said second forming panel, respectively, to provide a concrete-receiving channel therebetween, and including a coupler connecting said third forming panel, said fourth forming panel and said tie element.
  • 55. The forming wall system of claim 47, wherein said frame of said first panel includes a pair of side rails and a pair of end rails connected to said face plate, each of said side rails and end rails having said second surface thereon and including a slot extending parallel to and positioned proximate to said face plate and receiving said flexible barrier element therein.
  • 56. The forming panel of claim 39, said retaining member including a spring for biasing the closure element to said first location.
  • 57. The forming panel of claim 38, said closure element including a pin having a nose, a shank and a narrowed neck therebetween, said retaining member including a housing receiving said pin for translational movement relative thereto and receiving said spring therein, said housing further including a catch shiftable between a holding position wherein said catch is received by said neck for holding said pin in said second position and a release position for permitting said spring to bias said pin to said first position.
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Entry
Western Forms, Inc. Catalog titled “World's Leading Innovator in Aluminum Forming Systems” copyright 1999, all pages.
Article titled “Good forming details: a critical element in architectural concrete” from “Concrete Construction” Magazine, Nov. 1972.
Hard copies of screens from the following Felton Brush Web site addresses: http://www.feltonauto.com/currentapps.htm.
Hard copies of screens from the following Felton Brush Web site addresses: http://www.feltonauto.com/current_cups.htm.
Hard copies of screens from the following Felton Brush Web site addresses: http://www.feltonauto.com/current_prndl.htm.
Brochure: The World's Leading Innovator in Aluminum Forming Systems (Western Forms, Inc, 1993) (1 page and 1 card enclosure in the back) (6 pages printed on front and back including cover).
Brochure: A New Generation in Aluminum Forming Systems (Western Forms, Inc. 1998) (6 pages printed on front and back including cover).
Brochure: Concrete Forming Accessories, 2nd ed. (Western Forms, Inc. [before 1999]) (49 printed pages not including front/back cover, divider tabs and printing on inside of covers).