Concrete placing and screeding apparatus and method

Information

  • Patent Grant
  • 6588976
  • Patent Number
    6,588,976
  • Date Filed
    Tuesday, January 8, 2002
    22 years ago
  • Date Issued
    Tuesday, July 8, 2003
    21 years ago
Abstract
A concrete placing apparatus is provided for placing uncured concrete on a support surface, such as an elevated deck of a building. The apparatus comprises a movable base unit and a movable support unit, with a conduit assembly extending therebetween. A supply end of the conduit assembly is positioned at the base unit and is connected to a supply line for uncured concrete or other material, while a dispensing end of the conduit assembly is supported by the movable support and extends outwardly therefrom to dispense uncured concrete or other material through a discharge outlet. The movable support is movable arcuately and/or radially relative to the base unit to dispense the concrete in a generally uniform manner over a targeted area. The apparatus may further include a plowing and/or screeding device at the discharge outlet to grade, level, compact and smooth the concrete as it is placed.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to concrete placing devices and, more particularly, to a low profile concrete placing and screeding apparatus for placing concrete in floors of buildings or in other areas where overhead obstructions preclude or limit the use of a boom truck.




It is known to use a pumping truck and pipe or a boom truck to place concrete at a targeted site. The boom truck, which comprises an articulated boom and pipe apparatus, where the pipe sections are pivotable about one or more generally horizontal axes, may be used to reach areas which are at a greater distance from the pumping truck or which are at a different height, such as an upper floor of a building or the like. However, it is difficult to use conventional boom trucks between floors of buildings because there may not be enough clearance between the floor and the overhead structures to reach the entire floor with the boom. The boom of the boom truck may also not be sufficiently long to reach distant areas of the targeted floor, thus requiring additional pipes to carry and place the concrete at those areas. An additional concern with boom trucks is that these trucks are typically too heavy to be driven onto raised or elevated slabs in order to be able to reach upper floors or levels of buildings.




In areas where boom trucks cannot reach or where a pumping truck is available while a boom truck is not, a movable pipe or multiple sections of pipe may be connected to the concrete pump and extended therefrom in order to reach the targeted area. Although such systems are capable of reaching remote areas from the pumps, it is difficult to manage the large and heavy pipes in order to properly place the concrete. Although several devices have been proposed which provide a mounting base for a movable pipe assembly to pivotally extend therefrom, it is still difficult to manage such devices, since the base must be manually moved once the pipes have spread the concrete at each particular location.




Additionally, after the pumping truck or boom truck has placed the concrete at the targeted areas via pipes or a boom, a screeding device must be positioned at the targeted areas to compact and smooth the concrete before it cures. Typically, the concrete may be placed in a targeted region of a floor and then the screeding device may be positioned at this region to smooth and pack the concrete while the placing system is moved to the next targeted region. This may require further movement of the placing apparatus in order to make room for the screeding apparatus, prior to placing the concrete at the next, typically adjacent, targeted location.




Accordingly, there is a need in the art for a low-profile placing apparatus which is easy to manage and/or maneuver in areas where there is low overhead clearance. The apparatus must be capable of reaching areas of a construction site which are remote from the location of a pumping truck. Additionally, the apparatus must be of relatively low weight, in order to be operable on raised or elevated slabs so as to be able to place concrete on upper floors or levels of buildings. There is also a need for an improved, more efficient method and apparatus for screeding the poured and/or placed concrete in such remote, difficult to reach areas, especially where overhead clearance is low, or on raised, elevated slabs.




SUMMARY OF THE INVENTION




The present invention is intended to provide a concrete placing and screeding apparatus which is especially useful and operable in areas with low overhead clearance, or on raised, elevated slabs, or in other locations where the support of high weight apparatus is difficult. The apparatus is easily maneuverable to place the appropriate amount of concrete in each targeted area. Additionally, a screeding device may be implemented with the placing apparatus, in order to combine the placing and screeding operations.




According to a first aspect of the present invention, a concrete placing apparatus for placing uncured concrete at a support surface comprises a conduit having a supply end and a discharge end, a movable wheeled base unit which supports the supply end of the conduit and a movable wheeled support unit which movably supports the discharge end of the conduit. The supply end of the conduit is adaptable to receive a supply of uncured concrete, while the discharge end is adapted to discharge the uncured concrete onto the support surface. At least one of the movable wheeled units includes a frame and two wheels which are adjustably mounted to the frame. The two wheels are adjustable between a laterally outward position and laterally inward position relative to frame. The concrete placing apparatus thus may be reduced in size via adjusting the wheels to their laterally inward position and retracting the extendable conduit to a retracted position, such that the concrete placing apparatus may be easily maneuverable and transportable between worksites.




In one form, the wheels of wheeled units are adjustable relative to the frame via pivotal movement of the wheels about a generally vertical pivot axis at opposite sides of the frames. The wheels are correspondingly adjustable about their respective vertical pivot axes to steer the wheeled units over the support surface. The wheels may be pivotally adjusted via a double ended hydraulic cylinder, where one end of the cylinder extends and retracts to pivot one of the wheels relative to the frame and the other end of the hydraulic cylinders correspondingly retracts and extends to pivot the other one of the wheels relative to the frame. Preferably, each of the wheels are independently drivable.




The conduit is preferably an extendable conduit and is extendable and retractable to adjust an overall length or reach of the placing apparatus. The extendable conduit has at least two sections which are extendable and retractable relative to one another. In one form, the extendable conduit has three sections. The extendable conduit is extendable and retractable by an extension and retraction device which preferably is operable to extend and retract the three sections generally correspondingly with respect to one another. The extension and retraction device may extend a middle section relative to an inner section via a rotatable drive member rotating along a track secured to the base unit, while a pulley system is operable to cause corresponding movement of the outer section relative to the middle section.




The concrete placing apparatus may further include a screeding device or plow assembly for at least partially smoothing and spreading out the uncured concrete over the support surface after the uncured concrete has been discharged by the placing apparatus. The discharge end of the conduit may further include a discharge tube, which may be flexible or curved to swing or move a discharge end of the flexible tube arcuately back and forth with respect to the wheeled support unit. The plow assembly may also be mounted to the support unit and may be laterally movable with the discharge end of the discharge tube. In one form, the plow assembly may include a plow which is movable back and forth to smooth or spread the uncured concrete in either direction. The plow assembly may also be vertically adjustable relative to the support unit and may be vertically adjustable in response to a laser leveling system.




According to another aspect of the present invention, a method for placing uncured concrete at a support surface comprises providing a concrete placing apparatus which includes a two-wheeled base unit and a two-wheeled support unit. The two-wheeled unit support opposite portions of an extendable conduit assembly. The lateral position of each of a pair of wheels for each of the two-wheeled units is adjustable between a laterally inward state and a laterally outward state. A supply of uncured concrete is connected to a supply end of the extendable conduit. The uncured concrete is discharged from a discharge end of the extendable conduit onto the support surface. The at least two-wheeled units are moved while discharging the uncured concrete over the support surface.




The lateral position of the pair of wheels for each of the wheeled units is adjustable to facilitate transportation and movement of the concrete placing apparatus over the support surface. When positioned in the laterally inward state, the concrete placing apparatus has a relatively narrow profile, which allows the apparatus to fit within a conventional manlift or the like to facilitate movement of the apparatus between worksites or elevated floors or decks without requiring complete disassembly of the apparatus.




According to a another aspect of the present invention, a concrete placing device for placing uncured concrete at a support surface comprises a base unit, a conduit, and a movable support. The conduit comprises a supply end and a discharge end, wherein the discharge end comprises a discharge outlet and is generally opposite the supply end. The supply end is mounted to the base unit and is connectable to a supply of uncured concrete. The conduit is operable to dispense the uncured concrete through the discharge outlet. The movable support is operable to movably support the discharge end of the conduit at a position remote from the base unit. Preferably, the conduit is an extendable tube which is extendable and retractable relative to the base unit. Preferably, the base unit comprises a base portion and a swivel portion rotatably supported by the base portion. The supply end of the extendable tube is mounted to the swivel portion, such that the discharge end of the extendable tube is movable arcuately and/or radially relative to the base unit. Preferably, the concrete placing device further comprises a screeding device positioned at the discharge end of the conduit.




In one form, the movable support comprises a wheeled vehicle, preferably having four wheels. In another form, the movable support comprises an air cushion device. In yet another form, the movable support comprises a plurality of wheel trolleys which are rotatable about a generally closed path via a drive motor and drive member such that the trolleys and the movable support are movable in a direction generally axially relative to the wheels of the wheel trolleys.




According to another aspect of the present invention, a concrete placing and screeding apparatus comprises a movable support, a conduit having a supply end and a discharge end, and a screeding device at the discharge end of the conduit. The supply end of the conduit is generally opposite the discharge end and is connected to a supply of uncured concrete to be placed. The conduit is supported by the movable support.




According to yet another aspect of the present invention, a concrete apparatus for placing and/or screeding uncured concrete at a support surface comprises one or both of a concrete supply unit and/or a screeding device, as well as an air cushion support unit. The concrete supply unit provides uncured concrete to the support surface, while the screeding device is operable to grade and smooth the uncured concrete on the support surface. The air cushion support unit is operable to support one or both of the concrete supply unit and/or the screeding device.




In one form, the concrete supply unit comprises a conduit having a supply end for receiving uncured concrete for discharging the uncured concrete on the support surface. Preferably, the conduit is extendable between the extended and retracted position relative to a base unit. The extendable conduit may be a telescopingly extendable tube, which is mounted to a pivotable base unit. The extendable conduit may otherwise be an articulated tube which comprises at least two sections which are pivotable about a joint, with the supply end of the conduit being mounted to a generally fixed base unit. The conduits, support units and/or base units are operable to move the discharge end of the conduit and/or the screeding device both arcuately and radially with respect to the base unit.




According to yet another aspect of the present invention, a concrete placing apparatus for placing uncured concrete at a support surface comprises an extendable conduit having a supply end and a discharge end, at least one air cushion support unit, which is operable to support the extendable conduit, and a base unit which is operable to support the supply end of the extendable conduit. The extendable conduit is operable to receive a supply of uncured concrete and discharge the uncured concrete to the support surface via the discharge end of the conduit.




In one form, the base unit is substantially fixed, and may be secured via two or more adjustable cables. Preferably, the extendable conduit is an articulated conduit having at least two sections pivotable about a generally vertically axis relative to one another. In one form, the articulated conduit may comprise at least three sections, with at least two air cushion supports supporting two of the sections of the conduit. In another form, the conduit may be flexible in a horizontal direction, while substantially precluding upward and downward flexing, such that the conduit may be bent or pivoted relative to the base unit about one or more generally vertical axes.




In another form, the extendable conduit may be telescopingly extendable to radially extend and retract the discharge end with respect to the base unit. The extendable conduit may further be arcuately movable with respect to the base unit.




Preferably, the extendable conduit is mounted to the air cushion support with a trunnion which allows for pivotal movement of the extendable conduit about a generally horizontal axis, while also allowing pivotal movement of the conduit about an axis extending generally along the extendable conduit.




Accordingly, the present invention provides a placing and/or screeding apparatus which is easily maneuverable and which may be easily implemented in areas where a boom truck cannot reach, such as remote areas of buildings or areas with low overhead clearance, or raised or elevated decks or slabs where weight may be a concern. The pivotable wheels allow for the placing apparatus to be adjusted between a narrow profile apparatus for moving the apparatus to a work site and a wider profile apparatus for greater stability of the apparatus at the work site. The air cushion devices function to movably support the concrete supply and/or a screeding device and spread the load of the units over a larger area via a cushion of air, such that the pressure exerted by the movable units on the support surface is substantially reduced. The air cushion units also facilitate movement of the conduit and/or screeding device over areas which are already covered with uncured concrete, such that concrete may be placed or smoothed in those areas without disturbing the already placed uncured concrete. The conduits are preferably extendable and may be extended and retracted relative to a base unit, such that the discharge end of the conduit and/or the screeding device may be moved throughout the targeted area to place or screed concrete in substantially all locations within the targeted area.




These and other objects, advantages, purposes and features of this invention will become apparent upon review of the following specification in conjunction with the drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a plan view of an embodiment of the present invention as it may be used to place concrete;





FIG. 2

is a perspective view of the embodiment shown in

FIG. 1

, with the apparatus in a retracted state;





FIG. 3

is a side view of the apparatus of

FIG. 2

, and further includes a crane assembly mounted at the base unit;





FIG. 4

is a plan view of the embodiment of

FIGS. 1-3

, shown in an extended state;





FIG. 5

is a hydraulic schematic of the embodiment shown in

FIG. 3

;





FIG. 6

is a perspective view of an alternate embodiment of the present invention in a retracted state, with a screeding device positioned at a discharge end of the pipe assembly;





FIG. 6A

is an enlarged view of the screeding device shown in

FIG. 6

;





FIG. 7

is a perspective view of the embodiment of

FIG. 6

, with an alternate screeding device, shown in its extended state;





FIG. 8

is a side view of the wheeled embodiment shown in

FIG. 7

, with an operator control positioned at the lead vehicle, shown in its retracted state;





FIG. 9

is a plan view of the apparatus of

FIGS. 6 and 7

, as the apparatus is used to place and smooth concrete within a given targeted area;





FIG. 10

is a hydraulic schematic of the embodiment shown in

FIGS. 6 through 9

;





FIG. 11

is a perspective view of another alternate embodiment of the present invention with a rotatable screeding head positioned at the discharge end of the tube assembly, shown in a retracted state;





FIG. 12

is a side view of the embodiment shown in

FIG. 11

;





FIG. 13

is a top plan view of the embodiment shown in

FIG. 11

;





FIG. 14

is a hydraulic schematic of the embodiment of the present invention shown in

FIGS. 11-13

;





FIG. 15

is a perspective view of another alternate embodiment of the present invention, with the base and lead units comprising a two-fan air cushion device, shown in its retracted state;





FIG. 16

is a similar perspective view as

FIG. 15

, with the apparatus shown in its extended state;





FIG. 16A

is a perspective view of the base unit of

FIGS. 15 and 16

, with the pipe assembly pivotally mounted to the base unit and casters positioned around the base unit;





FIG. 17

is a plan view of an alternate embodiment of the embodiment shown in

FIGS. 15-16

, with each air cushion device comprising four lift fans, shown in its retracted state;





FIG. 18

is a sectional view of the base unit, taken along the line XVIII—XVIII in

FIG. 17

;





FIG. 19

is a sectional view of the lead unit taken along the line XIX—XIX in

FIG. 17

, with the pipe removed from the lead unit and a directional fan positioned thereon;





FIG. 20

is a hydraulic schematic of the embodiment shown in

FIGS. 15

though


19


;





FIG. 21

is an alternate embodiment of the present invention shown in

FIGS. 15-20

, with a screeding device positioned at the discharge end of the tube assembly, shown in its retracted state;





FIG. 22

is a hydraulic schematic of the embodiment shown in

FIG. 21

;





FIG. 23

is a plan view of an embodiment comprising an air cushion lead vehicle and screeding device, showing that the air cushion device may be movable over areas where the concrete has already been placed;





FIG. 24

is a perspective view of another alternate embodiment of the present invention which has a lead unit which comprises a plurality of wheel trolleys which are movable in a generally axial direction to move the tube assembly arcuately relative to the base unit;





FIG. 25

is an end view of the lead unit shown in

FIG. 24

as viewed from the line XXV—XXV in

FIG. 24

;





FIG. 26

is a perspective view of the embodiment shown in

FIG. 24

in its extended state;





FIG. 27

is an end perspective view of the embodiment shown in

FIGS. 24

though


26


;





FIG. 28

is a side view of an alternate embodiment of the invention shown in

FIGS. 24-27

, with the base unit comprising an air cushion device, shown in its retracted state;





FIG. 29

is a perspective view of another alternate embodiment of the present invention which comprises a screeding device positioned at the discharge end of the tube assembly, shown in its retracted state;





FIG. 30

is a hydraulic schematic of the embodiment shown in

FIG. 29

;





FIGS. 31-34

are plan views of the present invention and show a portion of the process for placing concrete in a targeted area;





FIG. 35

is an upper perspective view of another embodiment of a placing apparatus of the present invention, with multiple movable air cushion support units supporting an articulated tube assembly;





FIG. 36

is a top plan view of the placing apparatus of

FIG. 35

;





FIG. 37

is a perspective view of a base unit useful with the placing apparatus of

FIG. 35

;





FIG. 38

is an enlarged view of one of the joints of the articulated tube assembly with the tube assembly in its extended or straightened orientation;





FIG. 39

is a perspective view of a mounting trunnion useful with the air cushion units of the present invention;





FIG. 40

is an end view of one of the air cushion support units of

FIG. 35

;





FIG. 41

is a sectional view taken along the line XLI—XLI in

FIG. 40

;





FIG. 42

is a perspective view of the placing apparatus of

FIG. 35

, as implemented on an elevated support surface;





FIGS. 43-48

are plan views of the present invention and show a portion of the process for placing concrete in a targeted area;





FIG. 49

is a perspective view of yet another embodiment of the present invention, with a flexible tube assembly being supported by multiple air cushion support units;





FIG. 50

a perspective view of another embodiment of the present invention, with a telescoping tube assembly supported by an articulating, wheeled base unit and a steerable wheeled movable support;





FIG. 51

is a side elevation of the embodiment of

FIG. 50

;





FIG. 52

is a top plan view of the embodiment of

FIGS. 50 and 51

;





FIG. 53

is a top plan view of the embodiment of

FIGS. 50-52

, with a V-shaped plow assembly mounted to the lower discharge end of the tube assembly;





FIG. 54

is side elevation of the embodiment of

FIG. 53

;





FIG. 55

is a perspective view of another embodiment of present invention, with both the base unit and support unit being two-wheeled units, and the apparatus shown in its retracted position with the wheels in their operable or laterally outward orientation;





FIG. 56

is another perspective view of the embodiment of

FIG. 55

, with the conduit shown in its extended state;





FIG. 56A

is an enlarged perspective view of the pipe assembly and extension and retraction device of the placing apparatus of

FIGS. 55 and 56

;





FIGS. 56B-D

are exploded perspective views of the pipe sections of the pipe assembly of the placing apparatus of

FIGS. 55 and 56

;





FIG. 57

is a top plan view of the placing apparatus of

FIGS. 55 and 56

, with the conduit shown in its extended state;





FIG. 58

is a side elevation of the placing apparatus of

FIGS. 55-57

, with the conduit shown in its retracted state;





FIG. 59

is a front end view of the placing apparatus of

FIGS. 55-58

;





FIG. 60

is a top plan view of the placing apparatus of

FIGS. 55-59

, with the conduit retracted and the wheels moved to their laterally inward orientation;





FIG. 61

is a side elevation of the placing apparatus of

FIG. 60

;





FIG. 62

is a front end view of the apparatus of

FIGS. 60 and 61

;





FIGS. 62A-C

are sectional views of the pipes and seals of an extendable conduit in accordance with the present invention, taken along the line A—A in

FIG. 62

;





FIG. 63

is a perspective view of another placing apparatus in accordance with the present invention, with two two-wheeled units supporting an extendable conduit with a movable discharge tube and plow at a discharge end;





FIG. 64

is a side elevation of the placing apparatus of

FIG. 63

;





FIG. 65

is another side elevation of the placing apparatus of

FIGS. 63 and 64

from the opposite side of the placing apparatus; and





FIG. 66

is a top plan view of the placing apparatus of

FIGS. 63-65

as positioned at a targeted area.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now specifically to the drawings, and the illustrative embodiments depicted therein, a placing apparatus


10


for placing concrete


12


in a targeted or designated area comprises a tube assembly,


14


, a base unit


16


, and a lead unit or movable support


18


(FIG.


1


). Concrete placing device


10


is a low profile device and is thus usable in various locations, such as on different levels or floors of buildings or the like which may have low overhead clearance. The tube assembly


14


is preferably extendable and retractable, and is connectable at a supply end


14




a


to a concrete supply tube


20


, which is connectable to a pumping truck


22


or other means for supplying uncured concrete through the supply tubes


20


. Supply end


14




a


is preferably adapted to be connectable to a conventional supply hose or pipe, such as a 5 inch or 6 inch diameter concrete supply hose or pipe. The extendable tube assembly


14


places the concrete


12


via a discharge outlet


14




c


at an outer end


14




b


of tube assembly


14


. Outer end


14




b


of tube assembly


14


is movably supported by movable support or lead vehicle


18


, while supply or inner end


14




a


is preferably pivotally supported at base unit


16


. Concrete placing device


10


is operable to extend and retract the extendable tube assembly


14


and to pivot the tube assembly relative to the base unit


16


, in order to move discharge outlet


14




b


of tube assembly


14


both arcuately and radially relative to base unit


16


while concrete is being dispensed therefrom. The terms tube, pipe, conduit and the like are used herein to describe any means for conveying uncured concrete or the like from a supply of uncured concrete to a discharge outlet of the placing apparatus, and may include cylindrical pipes/tubes, open channels or troughs, hoppers or bins, or any other form of conduit, unless otherwise noted, without affecting the scope of the present invention. Although described herein as an apparatus for placing and/or screeding uncured concrete, the present invention may otherwise place or dispense other materials, such as sand, gravel, or the like, onto a support surface.




Wheeled Units




Preferably, base unit


16


and lead unit or movable support


18


both comprise a four wheeled vehicle, as shown in

FIGS. 1-4

. Base unit


16


and lead unit


18


both comprise a frame


16




d


and


18




d


, which houses a power source


28


(FIG.


5


). Preferably, the power source


28


of each vehicle is an hydraulic pump which is interconnected with a reservoir


38


and a plurality of solenoid controls


40


. A plurality of electronic controls


42


are provided to actuate one or more of the solenoids


40


to pressurize one or more hydraulic fluid lines and thus control driving the wheels, steering the wheels, and/or extension and retraction of one or more of the tubes of tube assembly


14


, as discussed below. Power source


28


preferably is operable to drive or rotate each of the wheels


24


independently of the others via an hydraulic motor


44


at each wheel (FIG.


5


). Each pair or set of wheels is rotatably mounted to an axle


26


. Each pair of wheels on a given axle may be turned or steered together to change the direction of base or lead unit


16


or


18


.




Because both the base and lead units


16


and


18


are four wheel drive and are steerable by both axles, the units may be easily maneuvered into the desired area, even when there may be obstructions, such as vertical support columns or the like, present in the area. The lead vehicle


18


may be driven outwardly from base unit


16


to extend the tubes and then driven arcuately relative to base unit


16


to pivot tube assembly


14


relative to base unit


16


. Lead unit


18


may be remotely controlled via wire or radio controls (not shown) or may further comprise an operator seat or station


30


and controls for an operator to sit or stand on the lead vehicle and drive or otherwise control it while also controlling the placing of the concrete, as shown in FIG.


8


. Alternately, the lead unit


18


may be controlled via a programmable control, such that the unit


18


is driven along a planned pattern relative to the base unit


16


, without any manual intervention required.




Preferably, both base unit


16


and movable support


18


further comprise a swivel portion


16




a


and


18




a


, respectively. Swivel portions


16




a


and


18




a


are rotatably mounted to respective base portions


16




b


and


18




b


, such that each may be rotated 360° relative to the respective base portions of base unit


16


and movable support


18


. Swivel portions


16




a


and


18




a


each preferably comprise a pair of upwardly extending supports or trunnions


16




c


and


18




c


, which further include a notch or groove for receiving corresponding pivot/support pins


14




d


and


14




e


, respectively, on tube assembly


14


, as discussed below.




As shown in

FIG. 3

, base unit


16


may further comprise a crane device


36


, which is operable to lift and move sections of the supply hose or pipe


20


, thereby easing the process of disconnecting and reconnecting supply end


14




a


of tube assembly


14


to the supply tube


20


when base unit


16


is moved to a new location. Crane member


36


comprises an extendable arm


36




a


, which is pivotally mounted to a base portion


36




b


, which is further mounted to swivel portion


16




a


of base unit


16


. The base portion


36




b


is preferably mounted to trunnion


16




c


on swivel portion


16




a


and thus pivots with tube assembly


14


relative to base portion


16




b


of base unit


16


. Extendable arm


36




a


may then be raised or lowered via an hydraulic cylinder


36




c


to lift or lower sections of the supply tube or pipe


20


, which may or may not be filled with concrete at the time. Hydraulic cylinder


36




c


is preferably operable via the hydraulic pump


28


positioned on base unit


16


.




Tube assembly


14


is preferably extendable and comprises a plurality of nested or telescoping pipes or tubes,


15




a


,


15




b


,


15




c


and


15




d


, which slidably engage one another to extend and/or retract the tube assembly relative to base unit


16


, as best shown in

FIGS. 2-4

. An innermost tube


15




a


, which also comprises the supply end


14




a


of tube assembly


14


, preferably further includes a pair of cylindrical support pins


14




d


extending laterally outwardly from either side of tube


15




a


at supply end


14




a


. Inner tube


15




a


is pivotally mounted to a swivel portion


16




a


of base unit


16


via support pins


14




d


being received in the grooves of trunnions


16




c


. The pins


14




d


may pivot about a horizontal axis to allow for raising or lowering of one of the units relative to the other in areas where uneven terrain is encountered by placing apparatus


10


. Additionally, because the pipe


15




a


is mounted to swivel portion


16




a


of base unit


16


, the pipe assembly


14


may pivot or swivel about a vertical axis relative to base portion


16




b


of base unit


16


. The tube assembly is thus preferably mounted to base unit


16


via a two axis mounting structure. However, other means for mounting the tube assembly to the base unit may be implemented, without affecting the scope of the present invention.




Preferably, the tubes are nested within one another and slidable relative to each of the other tubes to telescopingly extend and/or retract tube assembly


14


in response to actuation of one or more controls on either the lead or base unit


18


or


16


. Preferably, as best shown in

FIG. 4

, three of the tubes


15




a


,


15




b


and


15




c


of telescoping tube assembly


14


are positioned between base unit


16


and lead unit


18


such that they extend and retract in response to relative movement of the base and lead units


16


and


18


. The telescopic pipes are arranged so the concrete passes from the smallest pipe


15




a


at the concrete inlet to successively larger diameter pipes toward the discharge end


14




b


. This provides an “accumulator” effect and reduces surging due to the periodic concrete pump cycle.




The third tube


15




c


preferably includes a pair of cylindrical support pins


14




e


, which extend laterally outwardly from either side of tube


15




c


toward an outer end thereof. The support pins


14




e


of outer or third pipe


15




c


are preferably pivotally mounted within the grooves or openings of trunnions


18




c


of swivel portion


18




a


of lead unit


18


, in a similar fashion as base unit


16


, such that pipe assembly


14


is also pivotable or rotatable about both a vertical axis and a horizontal axis relative to base portion


18




b


of lead unit


18


.




Preferably, a fourth, outermost tube or pipe


15




d


is positioned outwardly of lead unit


18


and is further extendable and retractable relative thereto via a powered extending device


32


, such as an hydraulic cylinder or the like. The discharge outlet


14




c


is positioned at an outer end of outer pipe


15




d


, and is preferably directed generally downwardly to facilitate placing of concrete at the desired locations. Extending device


32


preferably comprises a conventional hydraulic cylinder


32


and a rod and piston assembly


33


, as is known in the art. An outer end


32




a


of cylinder


32


is fixedly mounted to a bracket


17




a


on outer tube


15




d


while an inner end


32




b


of cylinder


32


is slidably mounted on the next inner tube


15




c


via a bracket or collar


17




b


. A third bracket


17




c


is provided at an inner end of outer tube


15




d


and fixedly secures cylinder


32


at the inner end of the outer tube


15




d


. An end


33




a


of rod


33


is then fixedly mounted at an inward end of the next inwardly positioned tube


15




c


such that extension of rod


33


relative to cylinder


32


causes outward movement of outer tube


15




d


along inner tube


15




c


, as hydraulic cylinder


32


moves longitudinally outwardly with respect to tube


15




c


, while the sliding collar


17




b


slides along tube


15




c


. Brackets


17




a


and


17




c


support cylinder


32


and push outer tube


15




d


outwardly along tube


15




c


as cylinder


32


is moved outwardly via extension of rod


33


. Preferably, hydraulic cylinder


32


is powered by power source or hydraulic pump


28


positioned on lead unit


18


. The other tubes


15




a


-


15




c


may be extended and retracted by driving the lead vehicle in a generally longitudinal direction with respect to the tube assembly


14


, and/or may be extended and retracted via one or more hydraulic cylinders, as discussed in detail below. Although not shown, concrete placing device


10


further comprises a valve or the like in tube assembly


14


to control the flow of concrete therethrough independently of the controls of the pumping truck


22


, as is known in the art.




In the illustrated embodiments, the tubes


15




a


-


15




d


are retractable such that placing apparatus


10


is approximately 17 feet long from supply end


14




a


to discharge end


14




b


of tube assembly


14


. Preferably, tube assembly


14


is positioned on lead vehicle


18


such that tube


15




c


and outer tube


15




d


extend approximately 8 feet from their connection point (at support pins


14




d


on tube


15




c


) on lead vehicle


18


when tube


15




d


is fully retracted. The tube assembly


14


is then extendable a total of approximately 31 feet such that the placing apparatus


10


spans approximately 48 feet from supply end


14




a


to discharge end


14




b


when extended. Inner tubes or pipes


15




a


,


15




b


and


15




c


extend such that lead unit


18


may travel approximately 24 feet from its initial, retracted position, while outer pipe


15




d


is further extendable via hydraulic cylinder


32


approximately 7 additional feet from pipe


15




c


and lead vehicle


18


.




Referring now to

FIG. 5

, concrete placing apparatus


10


preferably includes at least one open loop, closed center hydraulic system for operation of all of the fluid motors and fluid cylinders on each of the base and lead units


16


and


18


.

FIG. 5

shows the hydraulic system for the lead unit


18


, with the solenoid and cylinder for the crane


36


of the base unit


16


shown in phantom. An hydraulic pump


28


is provided which draws hydraulic fluid from a reservoir or tank


38


. The pump


28


may be powered by a battery or diesel or gasoline powered internal combustion engine (not shown). The pump


28


provides hydraulic fluid under pressure through an hydraulic line


28




a


to a bank or series of hydraulic control valves


40


, which are also positioned on the respective units


16


or


18


. Each of the control valves


40


includes a series of individual, three position valves which may be shifted to open, close or reverse the hydraulic fluid flow through the appropriate motor or cylinder via actuation of an electronic control


42


. Each of these valves further includes a flow control valve which may be adjusted or opened or closed to vary the speed of the hydraulic fluid flow through the valve to control the speed of operation of the respective mechanism. Fluid is returned to reservoir


38


via a return line


28




b.






As shown in

FIG. 5

, a first control valve


40




a


may control the drive motors


44


for individually driving the wheels


24


of the respective unit via hydraulic lines


45




a


and


45




b


. Hydraulic line


45




a


provides fluid to a first port


44




a


on each motor


44


, via a counterbalance valve


46


and hydraulic line


48




a


, for driving the wheels in a forward direction, while hydraulic line


45




b


is connected to second ports


44




b


on motors


44


, via counterbalance valve


46


and hydraulic line


48




b


, for driving the wheels in a reverse direction. A dual counterbalance or load control valve


46


is provided in the hydraulic lines


45




a


and


45




b


which is generally a dual piloted relief valve with pilot pressure for one line being supplied from the opposite port of the motor. This provides counterpressure to the lines in order to prevent the vehicle from excessively accelerating or running away when driving the respective unit downhill. For example, if the vehicle is travelling forward, pressurized fluid in line


45




a


travels through a forward portion


46




a


of load control valve


46


and into the forward ports


44




a


of motors


44


via hydraulic line


48




a


. If the unit begins travelling downhill rapidly in the forward direction, the pressure at the forward ports


44




a


would decrease toward zero, as the motors rotate at a faster rate than the fluid is being provided by pump


28


. This drop in pressure causes a corresponding reduction in pilot pressure to the outlet or reverse ports


44




b


of motors


44


and in the reverse hydraulic lines


48




b


, which function to return the fluid toward reservoir


38


when the vehicle is being driven in a forward direction. When the pilot pressure is reduced to or near to zero p.s.i., the load control valve is at its maximum setting and thus provides back pressure to the reverse line to slow down the rotation of the wheels and thus prevent the machine from travelling too fast or getting away.




Additionally, a traction control valve


50


may also be provided at each axle


26


to divide the flow of fluid to the left and right wheels of each axle in order to prevent a wheel from spinning freely if it encounters an area with poor traction. Each traction control valve


50


comprises a solenoid operated bypass valve that is normally open. When poor traction conditions are encountered, the solenoid valve may be energized to split the flow and variably adjust the lines to prevent slippage of one of the wheels. A third traction control valve (not shown) may also be provided to divide the flow between the front and back axles, in order to further improve the traction of the vehicles.




A second hydraulic solenoid valve


40




b


is also provided to control the steering system


52


via a pair of hydraulic lines


54




a


and


54




b


. As shown in

FIG. 5

, this may be accomplished via a pair of hydraulic cylinders


56




a


and


56




b


at opposite axles of the respective unit. Each steering cylinder


56




a


and


56




b


comprises a double ended piston and rod assembly


58


. Each rod end


58




a


and


58




b


of the respective rods connects to a corresponding wheel control arm


59




a


and


59




b


(

FIG. 4

) at an opposite end of the respective axle. Preferably, rod ends


58




a


of a front cylinder


56




a


are connected to control arms


59




a


positioned rearwardly of the front axle, while rod ends


58




b


of a rear cylinder


56




b


are connected to control arms


59




b


positioned forwardly of the rear axle, such that the cylinders are operable to pivot or steer the wheels at each axle in a generally opposite direction to the wheels of the other axle. Alternately, the control arms may be positioned outwardly from their respective axles, such as forwardly of the front axle and rearwardly of the rear axle, to accomplish the same steering effect. This approach is operable to turn or steer all four wheels together to facilitate a tighter turning radius and thus improve maneuverability of the base and lead units. The steering cylinders are equipped with piston mounted bypass shuttle valves (not shown), which open when the cylinders reach full stroke in either direction. This allows the wheels to be resynchronized at full steer in the event of cylinder leakage.




As pressurized fluid is supplied through one of the lines


54




a


, the piston/rod assembly


58


in the front cylinder


56




a


moves along the cylinder to move control arms


59




a


and thus cause the wheels on the front axle of the vehicle to pivot together relative to their axle. A connecting hydraulic line


60


connects one end of front cylinder


56




a


to an opposite end of the other, rear cylinder


56




b


, so as to cause a corresponding movement of the piston/rod assembly


58


within the other cylinder


56




b


, thereby moving the control arms


59




b


and causing the wheels on the rear axle of the vehicle to pivot in tandem with the first wheels, but in a generally opposite direction. This is accomplished by positioning the control arms toward opposite ends of the vehicle with respect to their axles, such as one set being forwardly of the rear axle while the other set is rearwardly of the front axles, as is known in the art. Although described as having a front and rear axle, clearly the units


16


and


18


are drivable in either direction.




A dual counterbalance or load control valve


62


is further provided to prevent unwanted steering caused by one or more of the wheels hitting obstructions as the vehicle travels along the ground. The counterbalance


62


is operable in a similar manner as load control valve


46


discussed above with respect to the wheel drive system. Although shown as providing steering to each axle simultaneously, clearly the present invention may be operable to steer the wheels on only one axle at a time, or to provide a “crab” steer mode, as would be obvious to one skilled in the art, without affecting the scope of the present invention.




With respect to the lead unit or movable support


18


, a third solenoid control valve


40




c


may be provided to provide pressurized fluid to hydraulic cylinder


32


in order to extend or retract outer pipe


15




d


relative to movable support


18


. Solenoid valve


40




c


may provide pressurized fluid to outer end


32




a


of hydraulic cylinder


32


to cause extension of the piston/rod


33


via an hydraulic line


64




a


, while a second hydraulic line


64




b


is connected at inward end


32




b


of hydraulic cylinder


32


to allow fluid to return to reservoir


38


as piston/rod assembly


33


extends from hydraulic cylinder


32


. Solenoid control valve


40




c


is also operable to pressurize hydraulic line


64




b


, such that the piston assembly


33


is moved in the opposite direction to retract outer tube


15




d


relative to movable support


18


and the inner tubes


15




a


,


15




b


and


15




c.






With respect to the base unit


16


, an additional solenoid control valve


40




d


may be provided to control extension and retraction of the hydraulic cylinder


36




c


on the crane device


36


, if applicable, via a pair of hydraulic lines


66




a


and


66




b


. Preferably, the hydraulic system of base unit


16


includes crane device cylinder


36




c


while the hydraulic system of lead unit


18


includes the extension cylinder


32


. As would be obvious to one skilled in the art, the hydraulic cylinder


36




c


is extendable and retractable by selectively pressurizing one of the hydraulic lines


66




a


and


66




b


, respectively, while the other line functions to return hydraulic fluid to reservoir


38


via solenoid valve


40




d


and return line


28




b.






Screeding Device




Referring now to

FIGS. 6-10

, another embodiment


10


′ of the present invention further comprises a screeding device


72


positioned at an outer end


14




b


of the extendable tube assembly


14


. The tube assembly


14


is substantially similar to tube assembly


14


discussed above with respect to placing apparatus


10


and will not be discussed further in detail herein. The tube assembly


14


is pivotally mounted to swivel portions


18




a


and


16




a


of a lead vehicle


18


and a base vehicle


16


in the same manner as discussed above. Base unit


16


and lead unit


18


are also identical to the units discussed above with respect to placing apparatus


10


and thus will not be discussed again in detail. Optionally, the base unit


16


may include a crane device


36


for raising and lowering sections


20




a


of the supply pipe


20


. Optionally, one or more movable units may support and transport a screeding device independent of any concrete supply conduit, such that the units are operable to smooth, level and/or grade concrete that has already been placed at the support surface.




Preferably, the screeding device


72


is a laser controlled screed mounted at the outer end


14




b


of the tube assembly


14


, and adjacent to the discharge nozzle


14




c


. The screeding device


72


is pivotally mounted at the outer end


14




b


so as to be pivotable from side to side in order to compact and smooth the concrete being placed by the placing and screeding apparatus. Preferably, screed


72


comprises a mounting beam


75


, which is mounted on an arm


74


, which is pivotally mounted at outer end


14




b


of tube assembly


14


and is pivotable about a pivot axis or swivel point


74




a


at the end of the tube. An hydraulic cylinder


76


is pivotally mounted at one end to a mounting bracket


78


on tube assembly


14


and pivotally mounted at an opposite end to a bell crank type arm or bracket


80


, such that extension and retraction of the hydraulic cylinder


76


pivots the entire screed


72


and arm


74


about swivel


74




a.






The screeding device


72


is pivotable relative to tube assembly


14


in order to provide proper orientation of a plow


84


and/or other screeding components as the lead unit


18


and pipes


14


pivot arcuately relative to base unit


16


. For example, as shown in

FIG. 9

, the screeding device


72


may be pivoted 45° in one direction as the tubes are rotated in a first direction, and then pivot 90° for an opposite orientation with respect to the tube assembly


14


, to provide proper orientation for arcuate movement in the opposite direction.




Screeding device


72


may be a conventional screeding device, or may be a laser controlled screed similar to the types disclosed in commonly assigned U.S. Pat. No. 4,655,633, issued to Somero et al., and/or U.S. Pat. No. 4,930,935, issued to Quenzi et al., the disclosures of which are incorporated herein by reference. Preferably, as shown in

FIGS. 6

and


6


A, screed


72


is substantially similar to the screeding device disclosed in U.S. Pat. No. 4,930,935 and comprises a pair of generally vertical adjustable supports


82


which are adjustable via extension and retraction of a pair of hydraulic cylinders


83


. As cylinders


83


are extended or retracted, an inner support rod


82




a


is movable along and within an outer cylindrical sleeve


82




b


, which is fixedly secured to mounting beam or cross member


75


, such that a lower end


82




c


of supports


82


is vertically adjustable with respect to beam


75


and tube assembly


14


.




Because screed assembly


72


is preferably substantially similar, but to a smaller scale, to the screed assembly disclosed in U.S. Pat. No. 4,930,935, a detailed discussion of the screed assembly will not be repeated herein. Suffice it to say, as best seen in

FIG. 6A

, screed assembly


72


preferably includes an elongated plow


84


, an auger


85


and a vibratory screed


86


. Plow


84


, auger


85


and screed


86


are all mounted to an end frame


87


at each end, each of which are connected to one another by a horizontal cross member


87




a


. Plow


84


is rigidly secured to frames


87


and is operable to establish a rough grade of the uncured concrete dispensed via dispensing nozzle


14




c


. Auger


85


is a spiral, continuous auger which is rotated via a shaft


85




b


rotatably driven by a motor


85




a


(

FIG. 10

) to further smooth the concrete and to carry excess concrete toward one end of screed assembly


72


. Vibratory screed


86


comprises a screed strip or plate


86




a


and a rotatable shaft


86




b


which is driven via an hydraulic rotation motor


86




c


. A series of weights (not shown) are secured concentrically to the shaft


86




b


such that rotation of shaft


86




b


causes vibration of the screed strip


86




a


to smooth and compact the concrete. Vibration of the motor


86


and plow


84


is isolated from the remainder of the screed assembly


82


by a plurality of rubber mounts (not shown) which absorb the vibration and prevent vibration of the remainder of the plow, auger, screed assembly and the placing and screeding apparatus


10


′.




As discussed in U.S. Pat. No. 4,930,935, end frame


87


is preferably pivotally mounted at lower end


82




c


of supports


82


to allow pivoting of the frames


87


about a generally horizontal axis


87




b


. A pair of self-leveling cylinders


88


are mounted at an upwardly extending mounting plate


87




c


at each end frame


87


, with their opposite or rod end


88




a


mounted to a bracket


82




d


positioned at lower end


82




c


of supports


82


. Self-leveling cylinders


88


may then be extended or retracted to pivot end frames


87


about axis


87




b


, to maintain a level interface between plow


84


, auger


85


and screed


86


and the uncured concrete, preferably in response to an electronic leveling sensor (not shown). By maintaining the proper angle and orientation of the plow and screed with respect to the concrete, the plow is substantially precluded from digging into the concrete surface as it moves therealong. The electronic level sensor detects when the plow pivots about horizontal axis


87




b


and provides a signal to the controls of the hydraulic cylinders


88


such that they extend or retract to counter the detected rotation of the plow, in the same manner as disclosed in U.S. Pat. No. 4,930,935 referenced above.




Preferably, screed assembly


72


further includes a pair of laser receivers (not shown), preferably mounted at an upper end


82




e


of vertical supports


82


. The hydraulic cylinders


83


are extendable and retractable to maintain the screed and plow assembly at the appropriate level with respect to a signal from a laser beacon projector, as disclosed in U.S. Pat. No. 4,655,633, referenced above. The laser receivers detect a reference plane generated by the projector, and the controls of screeding device


10


′ automatically adjust the hydraulic cylinders


83


accordingly.




As shown in

FIGS. 7 and 8

, a simplified screed assembly


72


′ may be pivotally mounted at outer end


14




b


of pipe assembly


14


of placing and screeding apparatus


10


′. Screed


72


′ is similar to screed


72


and preferably comprises a pair of vertical adjustable supports


82


′ and a vibratory plow


84


′, which is movably mounted at a lower end of each of the supports


82


′. Similar to the vibratory screed


86


, discussed above, the vibratory plow may vibrate horizontally along pins


84




a


′ in response to actuation of a vibrating motor (not shown). Preferably, vertical supports


82


′ comprise laser beacon receivers


89


, which are 360° omni-directional receivers which detect the position of a laser reference plane such as that provided by a long range rotating laser beacon projector (not shown). A control (not shown) receives and processes signals from the laser receivers and is operable to automatically adjust the level of the vibratory plow


84


′ via a pair of hydraulic cylinders


83


′ positioned along each vertical support


82


′.




As discussed above with respect to placing apparatus


10


, placing and screeding apparatus


10


′ may be remotely controlled via a wire or radio signal, or may include an operating station


30


on the base or lead units


16


or


18


for an operator to drive and control the placing and screeding apparatus, as shown in FIG.


8


. The operating station


30


may comprise a seat


30




a


, steering wheel


30




b


, and controls for actuating the various solenoids


40


in order to control all aspects of the placing and screeding apparatus.




Referring now to

FIG. 10

, an hydraulic schematic for lead unit


18


of placing and screeding apparatus


10


′ is shown. The drive motors


44


and hydraulic cylinders


56




a


and


56




b


of steering system


52


, and pipe extending cylinder


32


are operable via solenoid valves


40




a


,


40




b


and


40




c


and pump


28


, in the same manner as discussed above with respect to FIG.


5


. Operation of the screeding assembly


72


or


72


′ is preferably also provided via hydraulic pump


28


and associated hydraulic lines, cylinders, and motors, as discussed below. Pump


28


, reservoir


38


, and hydraulic solenoids


40


are preferably positioned in movable support


18


, in order to minimize the length of the hydraulic lines necessary to reach from the solenoids


40


to the hydraulic cylinders on the outer tube or on the screeding device.




In order to raise or lower screed


72


, a pair of hydraulic solenoids


40




e


and


40




f


is provided which provides pressurized fluid to a right and/or left screed elevation hydraulic cylinder


83




a


and


83




b


via a corresponding pair of hydraulic fluid lines


92




a


and


92




b


and


93




a


and


93




b


, respectively. Preferably two solenoids are provided to separately raise and lower each side of the screed assembly in order to change the angle of the plow and screed assembly, if desired. The hydraulic cylinders


83




a


and


83




b


function in a known manner to raise or lower either or both sides of the vibratory plow relative to the ground.




Furthermore, the screed self-leveling cylinders


88


, which are operable to level the plow


84


and screed


86


in response to a signal from the level sensor, are extended and retracted via pressurized fluid lines


94




a


and


94




b


and another hydraulic solenoid


40




g


. The two hydraulic cylinders


88


are plumbed together such that each cylinder extends and retracts the same amount as the other, thereby providing even and uniform pivoting of the plow, auger, and screed assembly. This provides a more uniform surface of concrete and further reduces the possibility of digging one end of the plow or screed into the uncured concrete.




Additionally, the vibratory motor


86




c


of screeding device


86


is preferably an hydraulically actuated motor and is actuated via a pair of hydraulic lines


96




a


and


96




b


and another hydraulic solenoid


40




h


. As hydraulic line


96




a


is pressurized, motor


86




c


causes rotation of shaft


86




b


which further causes vibration of screed


86


, in order to compact and smooth the concrete after it has been placed by the dispensing nozzle


14




b


. Hydraulic motor


85




a


for rotating or driving auger


85


is similarly actuated via a pair of hydraulic lines


97




a


and


97




b


and an hydraulic solenoid


40




i.






In order to pivot the screeding device


72


relative to tube assembly


14


, hydraulic cylinder


76


may be extended or retracted via a pair of hydraulic fluid lines


98




a


and


98




b


and another hydraulic solenoid


40




j


. Hydraulic cylinder


76


is also preferably a conventional cylinder and may be extended and retracted in a known manner, as discussed above. Because screed


72


is preferably positioned at outer end


14




b


of tube assembly


14


, which is extendable and retractable relative to lead unit


18


via outer tube


15




d


, hydraulic lines


92




a


,


92




b


,


93




a


,


93




b


,


94




a


,


94




b


,


96




a


,


96




b


,


97




a


,


97




b


,


98




a


and


98




b


are preferably extendable and retractable with outer tube


15




d


. Preferably, the hydraulic lines are wound or coiled about a spring biased hydraulic hose reel (not shown), such that the hydraulic lines may extend and retract corresponding to extension or retraction of tube assembly


14


. The hose reels are spring biased to recoil the hydraulic lines as the outer tube, and thus dispensing nozzle


14




c


′, is retracted relative to movable support


18


. The hydraulic lines may be joined and wound about a single hose reel or may be separately wound around separate hose reels, without affecting the scope of the present invention. Alternately, the hydraulic lines may be telescoping tubes or may otherwise extend and retract in any known manner between movable support


18


and screeding device


72


.




Rotatable Screed Head




Referring now to

FIGS. 11-14

, a placing and screeding apparatus


10


″ may comprise a rotatable screeding device


104


positioned at an outer dispensing nozzle


14




c


′ of tube assembly


14


. Preferably, base unit


16


, movable support


18


, and tube assembly


14


are substantially similar to those described above with respect to placing apparatus


10


, such that no further discussion of their structural components and operation is required herein. At an outer end of the tube assembly


14


, a dispensing nozzle


14




c


′ is mounted which includes a 90° elbow for directing the concrete in a generally downwardly direction. An opening is provided in an upper portion of nozzle


14




c


′ for a shaft


112


of screeding device


104


to pass therethrough, as discussed below.




Rotatable screed


104


comprises a lift cylinder


106


, a rotational motor


108


, a vertical support


110


and a rotatable shaft


112


which extends through vertical support


110


and dispensing nozzle


14




c


′ to connect to a rotatable screed head


114


. Rotatable head


114


is a generally cylindrically shaped tube with an open top and bottom and a lower ring


114




a


, which is upwardly turned at an outer edge


114




b


thereof. A plurality of ribs


116


extend from a center portion


114




c


of rotating head


114


outwardly, where shaft


112


is secured, to an outer, cylindrical ring


114




d


which defines the cylindrical head


114


. The lower ring


114




a


functions to compact the concrete as the head


114


is moved over the placed, but uncured concrete.




Hydraulic motor


108


is mounted to a bearing block


118


, which is secured between a pair of articulating support arms


120


, such that bearing block


118


and motor


108


are substantially precluded from rotating, while the motor may cause rotation of the shaft


112


of screeding device


104


. Hydraulic cylinder


106


is mounted at one end to an upper portion of dispensing nozzle


14




c


′ and at another end to motor


108


, such that extension and retraction of hydraulic cylinder


106


lifts and lowers motor


108


and thus shaft


112


and rotating head


114


, while articulating arms


120


extend or fold in response to such vertical movement of motor


108


. Preferably, lift cylinder


106


is operable to automatically raise or lower motor


108


, shaft


112


and head


114


, in response to a signal from a laser receiver


119


, which is preferably mounted at an upper end of screeding device


104


. Lift cylinder


106


is controlled in response to the laser signal in a similar manner to the lift cylinders


83


and


83


′ of screeding devices


72


and


72


′, discussed above.




During operation, concrete is provided through dispensing nozzle


14




c


′ and received within cylindrical portion


114




d


of rotating head


114


. As the movable support


18


moves arcuately and/or the tubes


14


extend and/or retract, the screeding device


104


places concrete in the particular targeted areas and is operable to simultaneously spread and smooth the concrete as it moves therealong. Rotation of shaft


112


by motor


108


causes corresponding rotation of rotating head


114


to spread and smooth the concrete as the head is moved over the newly placed concrete. The lower ring


114




a


provides a generally smooth and flat surface which smoothes the uncured concrete as the head is rotated and moved radially and arcuately relative to the base unit


16


. Because the lower screed head


114


is generally circular and curved upwardly around the entire circumference of head


114


, screeding device


104


is operable to smooth and compact uncured concrete via movement in any direction, such that the screed device does not have to be pivoted 90° when lead unit


18


reverses its direction.




Referring now to

FIG. 14

, an hydraulic schematic is shown for the movable support


18


of placing and screeding apparatus


10


″. Because the drive system motors


44


, the cylinders


56




a


and


56




b


of the steering system


52


, and tube extension cylinder


32


are identical to those discussed above with respect to placing apparatus


10


, the details of these systems will not be repeated herein. Hydraulic cylinder


106


of screeding device


104


is extendable and retractable via a pair of hydraulic fluid lines


122




a


and


122




b


and an hydraulic solenoid


40




k


. Hydraulic solenoid


40




k


may be manually actuated, or preferably electronically actuated in response to a signal received from laser receiver


119


on screeding apparatus


104


. Additionally, hydraulic motor


108


is operable to rotate the rotatable head


114


of screeding device


104


in response to pressurized fluid being supplied to one of its ports


108




a


and


108




b


via hydraulic fluid lines


126




a


and


126




b


, respectively, and an hydraulic solenoid


40




m


. Because outer tube


15




d


of tube assembly


14


is extendable relative to movable support


18


, hydraulic lines


122




a


,


122




b


,


126




a


and


126




b


preferably comprise roll-up hoses, which are wound or coiled about a spring biased hydraulic hose reel (not shown), similar to the hydraulic lines of placing and screeding apparatus


10


′, discussed above.




Air Cushion Units




Referring now to

FIGS. 15-20

, an alternate embodiment


200


of the present invention comprises an extendable tube assembly


214


, a lead unit or movable support


218


and a base unit


216


. Base unit


216


and lead unit


218


of concrete placing apparatus


200


are air cushion devices, which comprise one or more lift fans


217


, which are operable to raise the units above the support surface via a cushion of air between the unit and the support surface. Because these units travel on a cushion of air and thus do not require wheels or the like travelling along the ground, these units may be used in areas where concrete has already been placed, in order to add more concrete or to screed the placed concrete, without damaging or displacing any of the already-placed concrete. Also, the cushion of air functions to spread out the weight of the units over a large area or foot print, which minimizes the pressure of the units on the support surface or ground. Due to the low ground pressure of these units, they are well suited to operation in areas with limited load holding capability, such as corrugated metal decks of elevated slabs. Similar to the movable wheeled units discussed above, the air cushion units are operable to support and move either a discharge conduit or pipe for placing uncured concrete or a screeding device for smoothing/grading already placed concrete, or both, without affecting the scope of the present invention.




As shown in

FIGS. 15-17

and


19


, movable support or lead unit


218


may be generally disc shaped, with an upper disc portion


218




a


and a cylindrical side wall


218




b


extending downwardly therefrom. However, as shown in

FIGS. 35-40

and


47


, the air cushion units may be generally rectangular-shaped, or hexagonal-shaped, or may be any other shape, without affecting the scope of the present invention. Movable support


218


may comprise two or four fans


217


, or any other number of fans which are capable of lifting the unit off the ground. A brush-skirt seal


219


extends around the lower circumference of each unit to at least partially restrict or contain the cushion of air beneath the movable support and to prevent excessive dust and the like from blowing outward when the fans are activated. Fans


217


comprise a motor


217




a


which is operable to rotate blades


217




b


. Fans


217


are preferably pivotally mounted about a horizontal axes or pin


221


, such that as the fans pivot slightly, the change in direction of air flow causes movement of the unit


218


along the ground, while still pushing enough air to support the unit above the ground. Preferably, the pivot axes


221


are generally parallel to one another and parallel to tube assembly


214


, such that pivoting of the fans causes a movement of the unit


218


generally normal to tubes


214


. Fans


217


are preferably mounted to lead unit


218


with their shafts


217




c


(

FIG. 18

) extending generally vertically, such that the fan blades


217




b


are oriented generally horizontally with respect to the ground. Preferably, fans


217


are conventional fan and motor units, such as a Kohler 25 horsepower motor with a Crowley fan, or any other known and preferably commercially available fans and motors. Optionally, as shown in

FIG. 19

, a directional fan


223


may be provided atop lead unit


218


. Directional fan


223


may be pivotally mounted to lead unit


218


such that a shaft


223




a


extends generally horizontally and supports and drives generally vertically oriented fan blades (not shown). Directional fan


223


may then be pivotable about a vertical axis or pivot


223




b


to push lead unit


218


in a direction generally opposite to the direction in which the fan blades are directed.




Movable support


218


further comprises a pair of upwardly extending brackets or trunnions


218




c


, which are fixedly mounted to disc portion


218




a


. Trunnions


218




c


further include a notch or groove


218




d


for receiving a support pin


214




e


on an outermost tube


215




d


of tube assembly


214


. Trunnions


218




c


are oriented to receive the tube assembly


214


such that tubes


214


extend generally between the two or four fans and motors and preferably generally parallel to the pivot axes


221


of the motors


217


.




Base unit


216


is similar to lead unit


218


in that it comprises two or four fan/motor assemblies


217


for lifting and supporting base unit


216


on a cushion of air above the ground. Base unit


216


further comprises an upper, disc shaped, swivel portion


216




a


and a lower, cylindrical side walled, base portion


216




b


, wherein the upper swivel portion


216




a


is rotatably mounted at an upper end of base portion


216




b


. A brush skirt


219


extends around a lower circumferential edge of the base portion


216




b


to provide a generally uniform engagement of the unit to the ground and to prevent excessive dust from being blown into the air when the fans are activated. Similar to lead unit


218


discussed above, each of the fan/motor assemblies


217


are preferably pivotally mounted to swivel portion


216




a


of base unit


216


along a pivot pin or axis


225


, such that a slight rotation of the fan motors relative to base unit


216


may cause the base unit


216


to move along the ground in a direction generally normal to the pivot axes


225


. Additionally, as shown in

FIG. 16A

, base unit


216


, and/or movable support


218


, may include a plurality of casters, rollers or wheels


299


mounted to the frame of the air cushion units to ease manual movement of the units when the engines are shut down.




Base unit


216


further comprises an S-shaped pipe connector


235


which further comprises an upper elbow


235




a


and a lower elbow


235




b


, which are pivotally connected together in a known manner via a pivotable connector


235




c


(FIG.


18


). An opening is provided through the side wall of base portion


216




b


for a passageway for supply tube


220


. A supply hose or pipe section


220


is then connectable to a lower and outer end


235




d


of lower elbow


235




b


, while extendable pipe assembly


214


is connectable to an outer and upper end


235




e


of upper elbow


235




a


. Upper elbow


235




a


further comprises a mounting bracket


237


which extends upwardly therefrom and includes a cylindrical pivot or mounting pin


237




a


extending outwardly from each side of bracket


237


. Similar to lead unit


218


, base unit


216


includes tube mounting trunnions


216




c


, which are mounted to an upper portion of swivel portion


216




a


and include a notch or groove


216




d


for receiving the pivot pin


237




a


of bracket


237


on upper elbow


235




a


, thereby pivotally securing upper elbow


235




a


to swivel portion


216




a


. Upper elbow


235




a


may then pivot about a generally horizontal axis, in order to accommodate changes in the level of tube assembly


214


when lead unit


218


may be positioned at a different height from base unit


216


. Clearly, other means for pivotally mounting connector


235


to base unit may be implemented, without affecting the scope of the present invention.




In order to secure swivel portion


216




a


of base unit


216


to base portion


216




b


, while allowing for relative rotation therebetween, a plurality of rollers are positioned around an outer, circumferential edge of base unit


216


. More particularly, as shown in

FIG. 18

, base portion


216




b


comprises a plurality of lower, vertically oriented rollers


226


, which are positioned between an upper portion of cylindrical base portion


216




b


and an outer edge of swivel portion


216




a


and which are rotatable about horizontal pivot pins


226




a


. Rollers


226


engage an upper edge


216




e


of base portion


216




b


and a lower surface


216




f


of swivel portion


216




a


in order to support swivel portion


216




a


on base portion


216




b


, while allowing relative rotation therebetween. Furthermore, a plurality of brackets


227


extend upwardly from the upper portion of base portion


216




b


and provide vertical mounting pins


229




a


for mounting horizontal rollers


229


in spaced locations around an outer, circumferential edge


216




g


of swivel portion


216




a


. Rollers


229


function to prevent lateral movement of swivel portion


216




a


relative to base portion


216




b


, while still allowing relative rotation therebetween. Additionally, a plurality of upper rollers


231


are rotatably mounted to horizontal pins


231




a


on brackets


227


to also prevent vertically upward movement of swivel portion


216




a


relative to base portion


216




b


, while again allowing relative rotation therebetween.




Preferably, an hydraulic rotation motor


233


(

FIG. 18

) may be provided on base unit


216


to drive or rotate swivel portion


216




a


relative to base portion


216




b


, in order to cause arcuate movement of dispensing end


214




b


of tube assembly


214


. Preferably, as shown in

FIG. 18

, motor


233


is mounted to swivel portion


216




a


and includes a toothed pinion


233




a


, which is rotatable via actuation of motor


233


and which engages a correspondingly toothed gear


233




b


extending around an inner circumferential edge


216




h


of base portion


216




b


. Actuation of motor


233


causes rotation of pinion


233




a


, which causes subsequent movement of gear


233




b


relative to motor


233


, such that swivel portion


216




a


is thus rotated about base portion


216




b


while being supported and guided by rollers


226


,


229


and


231


. Motor


233


may be operable in either direction, such that dispensing end


214




b


may be arcuately driven back and forth with respect to base unit


216


. Base portion


216




b


is substantially non-rotatable even when raised above the ground because the concrete supply pipes


220


are connected through the opening in base portion


216


and thus substantially preclude rotation of base portion


216




b


. Preferably, base unit


216


further comprises an hydraulic pump


228


and reservoir


238


(FIG.


20


), which is operable as a power source for rotation motor


233


and a plurality of tube assembly extenders, as discussed below.




Optionally, as shown in

FIG. 16A

, pipe assembly


214


may pivot via a pivotable trunnion


216




c


′ which is pivotable about a generally vertical axis via a turntable mounting arrangement of trunnion


216




c


′ to base unit


216


. In the illustrated embodiment


200




a


, the upper pipe elbow


235




a


′ is mounted to trunnion


216




c


′ and is pivotally connected to a connector pipe section (not shown). The connector pipe section and a lower elbow (also not shown) are mounted to or supported at an upper portion or surface


216




i


of the air cushion unit, while a lower end


235




d


′ of the lower elbow is connected to supply pipe


220


, which is also at least partially supported along the upper portion or surface of the air cushion base unit.




Extendable pipe assembly


214


is generally similar to extendable pipe assembly


14


, discussed above with respect to placing apparatus


10


, in that it preferably comprises a plurality of nested or telescoping pipes


215




a


,


215




b


,


215




c


and


215




d


. However, because lead unit


218


may not be operable to travel radially outwardly from base unit


216


, pipes


215




a




215




d


are extendable and retractable relative to one another via a plurality of hydraulic extending devices


243


,


245


and


247


. As best shown in

FIGS. 15 and 16

, each hydraulic device


243


,


245


and


247


comprises an hydraulic cylinder


243




a


,


245




a


, and


247




a


and a rod/piston


243




b


,


245




b


, and


247




b


, respectively. An inward end


243




c


of hydraulic cylinder


243




a


is fixedly mounted to a bracket or collar


249


at an inner end of second tube


215




b


, while hydraulic cylinder


243




a


is also slidably supported within another collar or bracket


251


mounted at an inner end of third tube


215




c


. An end


243




d


of rod


243




b


is also mounted to an inner end of first tube


215




a


via a bracket


253


. Similarly, an inner end


245




c


of hydraulic cylinder


245




a


is fixedly mounted to bracket


251


, while the cylinder


245




a


is slidably supported within another bracket


255


, which is fixedly mounted to an inner end of outer tube


215




d


. An end


245




d


of rod


245




b


is then mounted to bracket


249


on second tube


215




b


. Similarly, an inner end


247




c


of hydraulic cylinder


247




a


is secured to bracket


255


on outer tube


215




d


, while an inner end


247




d


of rod


247




b


is secured to bracket


251


on the third tube


215




c.






Accordingly, as best shown in

FIG. 16

, as rod


243




b


is extended from hydraulic cylinder


243




a


, second tube


215




b


is moved outwardly from innermost tube


215




a


. Similarly, as rod


245




b


is extended from cylinder


245




a


, third tube


215




c


is moved outwardly from second tube


215




b


, while collar or bracket


251


slides along cylinder


243




a


. Likewise, as rod


247




b


is extended from cylinder


247




a


, outer tube


215




d


and lead unit


218


are moved outwardly from tube


215




c


, while bracket


255


slides along cylinder


245




a


. Preferably, as discussed below with respect to

FIG. 20

, each of the hydraulic cylinders


243


,


245


, and


247


are plumbed in series such that each rod is moved relative to its respective cylinders in a similar amount as the other rods and cylinders. The rods of the hydraulic cylinders preferably provide a dual passageway for fluid to pass through the rod and into the appropriate receiving cavity within the cylinder, as shown in FIG.


20


. Accordingly, an hydraulic line


241




d


need only be provided from an inner end of one cylinder to the rod end of the next outer cylinder, while a second hydraulic line


241




c


is provided from an outer end of each inwardly positioned hydraulic cylinder inwardly along the cylinder to connect to the rod end of the next outwardly positioned cylinder, such that the hydraulic lines


241




c


and


241




d


remain fixed relative to their respective hydraulic cylinders and/or rod ends and thus do not require spring biased hose reels and hoses or the like to extend or retract the lines with the tube assembly


214


(FIGS.


15


and


20


). Although shown and described as being extendable and retractable via a plurality of hydraulic cylinders plumbed in series, the tube assembly may alternately be extendable and retractable via conventional hydraulic cylinders or any other known means, and may even be individually extendable and retractable relative to one another, without affecting the scope of the present invention.




Referring now to

FIG. 20

, an hydraulic schematic is shown for base unit


216


. Power source or pump


228


is operable to draw hydraulic fluid from reservoir


238


and to extend and retract the hydraulic cylinders


243


,


245


and


247


via an hydraulic solenoid


240




n


and a pair of hydraulic fluid lines


241




a


and


241




b


. Preferably, pressurized fluid may be provided through hydraulic line


241




a


in order to extend the tubes, while pressurized fluid may be provided through hydraulic line


241




b


in order to retract the tubes. More particularly, hydraulic line


241




a


is preferably connected with a passageway


243




e


extending longitudinally through rod


243




b


, such that the pressurized fluid is received in an outer end portion or receiving cavity


243




f


of the hydraulic cylinder


243




a


. Similarly, hydraulic line


241




b


is connected to a second, outer passageway


243




g


through rod


243




b


to provide fluid to an inner end receiving cavity


243




h


of hydraulic cylinder


243




a


. Each of the cylinders


245


and


247


are similarly plumbed, with an hydraulic line


241




c


connecting the outer end cavity


243




f


,


245




f


of the inwardly positioned hydraulic cylinders


243


,


245


to the central passageway


245




e


,


247




e


of the rod of the next outwardly positioned hydraulic cylinder


245


,


247


, while a second line


241




d


connects the inner cavity


243




h


,


245




h


of the inwardly positioned hydraulic cylinder


243


,


245


to the outer passageway


245




g


,


247




g


of the rod of the next outwardly positioned hydraulic cylinder


245


,


247


. Accordingly, as pressurized fluid is provided through hydraulic line


241




a


or


241




b


, the rods


243




b


,


245




b


and


247




b


extend from or retract into their respective cylinders uniformly with the other rods and cylinders.




Hydraulic pump


228


is also operable to actuate hydraulic rotational motor


233


to rotate swivel portion


216




a


relative to base portion


216




b


of base unit


216


. Rotational motor


233


is preferably operable via a solenoid


240




o


and a pair of hydraulic fluid lines


257




a


and


257




b


, which are connected to ports


233




c


and


233




d


, respectively, of motor


233


. The rotational direction of the motor


233


is determined by which line


257




a


or


257




b


is pressurized by pump


228


and solenoid


240




o


, as would be apparent to one skilled in the art. As one of the fluid lines


257




a


or


257




b


is pressurized, rotational motor


233


functions to rotate pinion


233




a


to cause rotation of swivel portion


216




a


relative to base portion


216




b


via gear


122




b


, thereby swinging movably support


218


and outer end


214




b


of tube assembly arcuately with respect to base portion


216


.




Referring now to

FIGS. 21 and 22

, an alternate embodiment


200


′ is shown which is substantially identical to placing apparatus


200


, discussed above, except placing and screeding apparatus


200


′ further comprises a screeding device


272


positioned at an outer end


214




b


of pipe assembly


214


. Screeding device


272


may be a conventional screeding apparatus, a plow, auger and vibratory screed assembly or a vibratory plow assembly, as discussed above with respect to placing and screeding apparatus


10


′, or may be a rotating head screed, similar to screeding device


104


, discussed above with respect to placing and screeding apparatus


10


″, and as shown in

FIG. 21

, or may be any other known means for compacting and smoothing the uncured concrete as it is placed by the dispensing nozzle of tube assembly


214


. Because each of the screeding devices were already discussed above, a detailed description of their components and functions will not be repeated herein.




As shown in

FIG. 22

, the hydraulic schematic for placing and screeding apparatus


200


′ is substantially similar to the schematic for apparatus


200


, discussed above and shown in FIG.


20


. However, hydraulic pump


228


of placing and screeding apparatus


200


′ may be further operable to raise and lower a rotating screed head device


272


via an hydraulic cylinder


206


. Hydraulic cylinder


206


may be extended or retracted by pressurized fluid being provided thereto via lines


222




a


and


222




b


, respectively. Hydraulic lines


222




a


and


222




b


are pressurized via an hydraulic motor


228


and hydraulic solenoid


240




k


, which may be actuated in response to a signal received from a laser receiver


207


, or may be manually actuated via a control panel or the like which may be mounted to base unit


216


or may be remotely located from the placing and screeding apparatus


200


′.




Similar to screeding device


104


of placing and screeding apparatus


10


″, rotation of rotatable screed head


212


(

FIG. 21

) is accomplished via a rotational motor


208


, which is actuatable via of an hydraulic solenoid


240




m


and hydraulic fluid lines


211




a


and


211




b


, in a similar manner as discussed above with respect to FIG.


14


. Alternately, however, the hydraulic system of placing and screeding apparatus


200


′ may control other elevation cylinders, pivot cylinders, leveling cylinders, and/or vibratory motors, depending on the specific screeding device implemented, without affecting the scope of the present invention. Because the screeding device is extendable and retractable relative to the hydraulic pump located on base unit


216


, the hydraulic lines required to raise, lower and/or rotate or pivot the screed head preferably comprise a plurality of hydraulic hoses coiled on at least one spring-biased hose reel (not shown) mounted at the base unit. Alternately, the hydraulic system could be mounted on the lead vehicle to eliminate the need for hose reels or the like. However, other means for providing actuation and control of the screeding device may be implemented, without affecting the scope of the present invention.




Although depicted and described above as being connected to an air cushion base unit


216


, air cushion lead unit


218


may otherwise be implemented with a wheeled base unit


216


′, as shown in placing and screeding apparatus


200


″ in

FIG. 23

, which is substantially similar to base unit


16


discussed above. Base unit


216


′ is preferably a four-wheeled drive and four-wheel steered unit and includes an hydraulic pump which is operable to drive and steer the wheels and which is further operable to extend and retract the pipe assembly


214


in a similar manner as discussed above with respect to base unit


216


of placing apparatus


200


. As shown in

FIG. 23

, air cushion lead unit


218


may be extended out over a region where concrete has already been placed to add more concrete to a particular region, or to further smooth and compact the uncured concrete, if a screeding device is implemented on apparatus


200


″, while avoiding contact and disturbance of the already placed concrete.




Swing Tractor




Referring now to

FIGS. 24-28

, an alternate embodiment


300


of the present invention comprises a wheeled base unit


316


, a telescopic extendable tube assembly


314


and a movable support or lead unit


318


. Base unit


316


and tube assembly


314


are substantially similar to the base units and tube assemblies discussed above with respect to placing apparatus


10


and placing apparatus


200


, respectively, such that a detailed description of these components need not be repeated herein. Lead unit


318


comprises a swing tractor, which is operable to support an outer end


314




b


of tube assembly


314


by freely rolling on wheels


320


as the tubes are extended outwardly from base unit


316


. Arcuate movement or rotation of tube assembly


314


relative to base unit


316


is accomplished by axial movement of the wheels


320


of lead unit


318


via a rotational motor


322


(FIGS.


27


and


28


).




As best shown in

FIGS. 24 and 25

, lead unit


318


comprises a plurality of wheel trolleys


324


positioned about a circumferential edge


326




a


of an end frame or plate


326


of lead unit


318


. Each wheel trolley


324


comprises a wheel


320


, which is rotatably mounted on an axle


320




a


. The wheel trolleys


324


are defined by a pair of opposite side frame members


324




a


and a pair of opposite end frame members


324




b


, which generally surround their respective wheel


320


. Each axle


320




a


of wheels


320


is mounted at each end to trolley side frame members


324




a


, such that the wheels


320


are freely rotatable within their frames


324




a


and


324




b


. Each end plate


324




b


of trolleys


324


further comprise a pair of rollers


327


rotatably mounted thereto on axles


327




a


extending outwardly from end plates


324




b.






Each end frame


326


of lead unit


318


has a generally U-shaped track or channel around its circumference, in order to provide a continuous, generally circular or oval-shaped track


326




b


extending around its circumference. Trolleys


324


are positioned between end frames


326


, such that rollers


327


of wheel trolleys


324


rotatably engage channel


326




b


at each end of wheel trolleys


324


. The wheel trolleys may thus travel around track or channel


326




b


in a direction which is generally axial relative to wheels


320


. Each of the wheel trolleys


324


is connected to a next, adjacent wheel trolley via a drive chain or linkage


329


, which is secured to each trolley


324


at each roller axle


327




a


. Preferably, each of a pair of chains


329


may be secured to rollers


327


on wheel trolleys


324


at an opposite end of wheel trolleys


324


, to provide uniform driving of the wheel trolleys at each end thereof, thereby substantially precluding binding of the wheel trolleys as they are moved along channel or track


326




b


of end frames


326


.




End frames


326


of lead unit


318


further comprise a pair of upwardly extending arms


326




d


. Each arm


326




d


is connected to a corresponding arm


326




d


on the opposite end frame


326


via a generally cylindrical bar or rod


336


. An outer tube


315




d


of tube assembly


314


preferably further includes a pair of laterally outwardly extending mounting arms or extensions


338


which extend from tube


315




d


and engage rods


336


on lead unit


318


for mounting the tube assembly


314


to lead unit


318


. Mounting arms may be clamped, welded or otherwise secured to tube


315




d


. Arms


338


preferably further comprise downward-extending mounting portions


338




a


, which are correspondingly formed to uniformly engage the generally cylindrical rods


336


, thereby substantially uniformly supporting tube assembly


314


on lead unit


318


.




Preferably, lead unit


318


is generally oval shaped and comprises a pair of gears or sprocket wheels


330


and


331


positioned substantially adjacent to each of the end plates


326


of lead unit


318


. Sprocket wheels


330


and


331


are each rotatably mounted on an axle


330




a


and


331




a


, respectively, each of which is secured at opposite ends to axle mounting brackets


326




c


of end frames


326


. Each of the sprocket wheels


330


and


331


comprises a plurality of gear teeth


330




b


and


331




b


, respectively, along their outer circumferential edges. Teeth


330




b


and


331




b


engage gaps


329




a


in chains


329


, as the chains, and thus the wheel trolleys, are routed and driven around sprockets


330


and


331


.




Preferably, at least one of the sprocket wheels


330


and


331


or axles


330




a


and


331




a


is rotatably driven by a rotational motor


322


(

FIGS. 27

,


28


and


30


), which is positioned at one of the ends of at least one of the axles


330




a


and


331




a.


As shown in

FIG. 27

, motor


322


may be mounted on axle


331


, while axle


330




a


and thus sprocket wheels


330


are freely rotatable relative to frame


326


. Accordingly, rotation of axle


331




a


by motor


322


causes rotation of sprocket wheels


331


, thereby causing movement of drive chains


329


about the respective sprocket wheels


331


, which further drives the rotation of the other sprocket wheels


330


. The movement of chains


329


further drives the wheel trolleys


324


around channel


326




b


of end frames


326


. As the wheel trolleys


324


are driven in a generally axial direction relative to axis


320




a


, wheels


320


function to sequentially engage the ground and pull the unit


318


laterally or sidewardly relative to tube assembly


314


, thereby moving tube assembly


314


arcuately with respect to base unit


316


. Preferably, rotational motor


322


is an hydraulic rotational motor and is interconnected to an hydraulic pump


328


on base unit


316


via a pair of hydraulic fluid lines


334




a


and


334




b


(FIG.


30


).




Because wheels


320


are not rotatably driven on lead unit


318


, extension and retraction of the tube assembly


314


is preferably provided via a plurality of hydraulic cylinders


343


.


345


, and


347


, similar to hydraulic cylinders


243


,


245


, and


247


, discussed above with respect to placing apparatus


200


. Preferably, the hydraulic cylinders


343


,


345


, and


347


are likewise plumbed in series, as discussed above with respect to hydraulic cylinders


243


,


245


, and


247


. However, other means for extending and retracting the tubes


315




a


,


315




b


,


315




c


and


315




d


relative to base unit


316


may be implemented without affecting the scope of the present invention.




As shown in

FIGS. 24 and 26

, lead unit


318


may be implemented with a wheeled base unit


316


, which comprises four wheels


316




d


which are drivable and steerable via hydraulic pump


328


, motors


344


and hydraulic cylinders


356




a


and


356




b


, in a similar manner as placing apparatus


10


, discussed above. Likewise, a supply end


314




a


of pipe assembly


314


is preferably mounted to a trunnion


316




c


on a swivel portion


316




a


, which is rotatably mounted to a base portion or frame


316




b


of base unit


316


. As discussed above, swivel portion


316




a


may further include a crane device (not shown) for lifting and positioning the supply pipes and hoses (also not shown) for connection to or detachment from supply end


314




a


of pipe assembly


314


.




As shown in

FIG. 28

, lead unit


318


may otherwise be implemented with an air cushion base unit


316


′, which is substantially identical to the base units of placing apparatus


200


and placing and screeding apparatus


200


′, discussed above. Similar to those units, base unit


316


′ may comprise two or more fans and motors


317


, to provide proper lift for the air cushion device. An hydraulic motor (not shown) and a plurality of rollers


316




c


′ (and other rollers not shown) are preferably included on base unit


316


′, to facilitate rotation of an upper portion


316




a


′ relative to a lower portion


316




b


′, in a similar manner as discussed above with respect to placing apparatus


200


.




Additionally, lead unit


318


may be implemented with a screeding device


372


for smoothing and compacting the concrete as it is dispensed from dispensing end


314




b


of tube assembly


314


, as shown in FIG.


29


. Screeding device


372


may be a conventional screeding device, a plow, auger and screeding device similar to the device disclosed in U.S. Pat. No. 4,930,935, referenced above and discussed with respect to screeding device


72


, the simplified screeding device


72


′ with a vibratory plow, or a screeding device with a rotational head


314


, as shown in

FIG. 29

, and as discussed above with respect to screeding device


104


of placing and screeding apparatus


10


″. However, other devices or means for smoothing and compacting uncured concrete as it is dispensed from the dispensing end


314




b


of the tube assembly


314


may be implemented, without affecting the scope of the present invention. It is further envisioned that a swing tractor unit may support only a screeding device for smoothing/grading uncured concrete that has already been placed at a targeted area of the support surface. The screeding device may be supported at the swing tractor, or may be supported by an extended or extendable support member extending from the swing tractor.




Referring now to

FIG. 30

, an hydraulic schematic of the power source and motors and cylinders for a placing and screeding apparatus


300


″, as shown in FIG.


29


and discussed above. The drive system and motors


344


for the wheeled vehicle


316


are controlled via an hydraulic pump


328


, an hydraulic solenoid


340




a


and hydraulic fluid lines


339




a


and


339




b


, which are identical to the drive system and motors


44


discussed above with respect to placing device


10


and FIG.


5


. The steering cylinders


356




a


and


356




b


of base unit


316


are also operable via an hydraulic solenoid


340




b


and fluid lines


354




a


and


354




b


, in an identical manner as discussed above with respect to placing device


10


and FIG.


5


. Because wheeled unit


316


is implemented with a movable support which is not operable to extend and retract the tube assembly


314


, hydraulic motor


328


is further operable to actuate a solenoid


340




n


to pressurize hydraulic fluid lines


341




a


or


341




b


in order to extend and retract hydraulic cylinders


343


,


345


, and


347


, in the same manner as discussed above with respect to placing apparatus


200


and FIG.


20


.




Furthermore, because wheeled base unit


316


is implemented with the swing tractor lead unit


318


, hydraulic pump


328


is also operable to actuate an hydraulic solenoid


340




p


to provide pressurized fluid to one of hydraulic fluid lines


334




a


and


334




b


, in order to rotatably drive hydraulic motor


322


on lead unit


318


, thereby driving wheels


320


axially around sprockets


330


and


331


. Hydraulic fluid line


334




a


is connected to port


322




a


of motor


322


and may be pressurized to cause rotation of a motor shaft in one direction to drive the wheel trolleys


324


to pivot tube assembly


314


about base unit


316


in a first direction, while hydraulic fluid line


334




b


is connected to an opposite port


322




b


of motor


322


and may be pressurized to cause opposite rotation of wheel trolleys


324


and rotation of motor


322


and thus an opposite direction of movement of lead unit


318


and tube assembly


314


.




As shown in

FIG. 29

, placing and screeding device


300


″ may comprise a screeding device


372


with a rotating head


313


, which is driven by a motor


308


and raised and lowered by an elevation cylinder


306


. Accordingly, hydraulic motor


328


of base unit


316


is further operable to actuate an hydraulic solenoid


340




k


, which pressurizes an hydraulic line


304




a


or


304




b


to raise or lower the rotating head


313


via cylinder


306


. Preferably, raising and lowering of the rotatable head


313


is performed automatically in response to a signal received from a laser receiver


312


positioned at an upper end of screeding device


372


. However, the raising and lowering of the rotatable screeding head


313


may be performed manually, or in response from a signal from another type of leveling sensor or system, without affecting the scope of the present invention. Additionally, hydraulic motor


328


is operable to actuate a solenoid


340




m


for pressurizing hydraulic fluid lines


310




a


and


310




b


for rotatably driving hydraulic motor


308


and thus the rotatable screeding head


313


on screeding device


372


.




Because tube assembly


314


is extendable and retractable relative to base unit


316


while motors


322


and


308


, along with hydraulic cylinder


306


, are positioned toward a remote end of the tube assembly, hydraulic fluid lines


304




a


,


304




b


,


310




a


,


310




b


,


334




a


and


334




b


are preferably hydraulic fluid hoses which may be wound on multiple spring-biased hydraulic hose reels (not shown) to allow the hoses to unwind and thus extend outwardly with the tube assembly, and to wind back up or retract as the tube assembly is retracted.




Method for Placing Concrete




Referring now to

FIGS. 31-34

, the process of placing concrete in a targeted area is shown with placing apparatus


10


. The base unit


16


is positioned such that dispensing nozzle


14




c


at outer end or dispensing end


14




b


of telescopic tube assembly


14


may reach the farthest corner of the targeted area. The lead vehicle is driven to a point where the tubes


14


are fully extended, and then turned and oriented in a direction generally normal to the longitudinal direction of the tube assembly


14


. The lead vehicle


18


is then driven arcuately back and forth along path


11




a


with respect to base vehicle


16


to place concrete within an area proximate to the dispensing end


14




b


of tube


14


while outer tube


15




d


is fully extended from lead unit


18


, as shown in FIG.


31


. Outer tube


15




d


may then be partially or fully retracted relative to lead unit


18


, while lead unit


18


again travels arcuately along substantially the same path


11




a


, to further place concrete in the region immediately adjacent to and radially inward from the first area, as shown in FIG.


32


. As lead unit


18


is driven back and forth, along generally the same arcuate path, outer tube


15




d


may be retracted approximately 2½ feet with each pass, such that the preferred 7 feet of extension is fully retracted after three passes of lead unit


18


.




Upon completion of the first region, the lead unit


18


is driven back toward base unit


16


, while still travelling along a generally arcuate path relative to the base unit, such that the tube assembly


14


is partially retracted, as shown in FIG.


33


. Preferably, the lead unit


18


is moved radially back toward base unit


16


approximately 7 feet, such that after lead unit


18


is moved radially inwardly toward base unit


16


, outer tube


15




d


may again be extended from tube


15




c


and lead unit


18


to position dispensing nozzle


14




c


proximate to the already placed concrete. Lead unit


18


may then be driven back and forth along a second path


11




b


, while outer tube


15




d


is partially retracted after each pass. The processes described with respect to

FIGS. 31 and 32

may then be repeated for the next sections or regions of the targeted area, without any gaps or insufficient concrete being placed in or between any of the regions. This process is repeated until all of the tubes are completely retracted and concrete has been dispensed over the entire targeted area, as shown in FIG.


34


. The supply end


14




a


of tube assembly


14


may then be disconnected from the supply hose or tubes


20


, several sections of the supply pipe may be removed, and the base unit


16


may be repositioned and reconnected to the supply line. Upon reconnection, the telescoping tubes may be extended such that the lead unit is again ready to begin placing concrete at the next targeted area.




Because the extension and retraction of the tube assembly may be continuously adjusted while the tubes are traveling arcuately back and forth relative to the base unit, the dispensing end of the tube assembly may provide concrete to every location in the targeted area, thereby uniformly distributing the concrete and substantially precluding the possibility of an insufficient amount of concrete being dispensed in any given area. Although described with pipes of a preferred length and movement of the lead unit a preferred distance, clearly the scope of the present invention includes other placing and/or screeding apparatus′ which have different length pipes and/or are moved a different distance when in use. Also, although

FIGS. 31-34

show the process for placing concrete with wheeled vehicles, the process is substantially similar if the lead unit is an air cushion device or a swing tractor and/or if the base unit is an air cushion device. The telescopic tubes are then operable to radially extend and retract the tubes and air cushion or swing tractor support unit while the movable support unit and/or the base unit, whether it is an air cushion device or wheeled vehicle, are operable to move or to rotate or swivel to arcuately move the support unit and tube relative to the base unit.




Articulated Pipe Assembly




Referring now to

FIGS. 35-48

, an alternate placing apparatus


400


comprises an articulated pipe or tube assembly


414


, a generally fixed or non-movable base unit


416


, and a plurality of movable air cushion supports or units


418


. As used herein, the term “articulated” describes a jointed or bendable tube or pipe assembly which folds or bends between a retracted position, where the joints are substantially angled or bent, and an extended position, where the tube assembly is substantially straight or linear. A supply end


414




a


of articulating tube assembly


414


is connected to a concrete supply tube


20


at base


416


. Tube assembly


414


comprises a plurality of pivotable pipe sections


415




b


,


415




c


and


415




d


, which are pivotable relative to a generally fixed supply end


414




a


, an inner or supply pipe section


415




a


and base


416


, such that movable supports


418


and a discharge end


414




b


of tube assembly


414


are movable relative to base


416


to place uncured concrete at substantially all locations within a targeted area in the vicinity of base


416


. Each pipe section


415




a


,


415




b


,


415




c


and


415




d


is connected to an adjacent section or sections via corresponding flexible hoses or tubes


415




e


, which bend or flex to allow pivotal movement between the pipe sections to define joints


431




a


,


431




b


and


431




c


. Additionally, a screeding device (not shown), such as the screeding devices discussed above with respect to placing and screeding apparatus


10


′, may be mounted at discharge end


414




b


of tube assembly


414


to grade and smooth the uncured concrete as it is placed at the support surface by discharge end


414




b.






Movable supports


418


are generally similar to the movable air cushion units described above with respect to placing apparatus


200


, such that a detailed description will not be repeated herein. Suffice it to say that movable supports


418


comprise a pair of lift fans


418




a


and a body


418




b


which is movably supported by a cushion of air generated by the lift fans


418




a


between body


418




b


and the support surface. Each movable support


418


further includes a mounting trunnion


429


positioned at an upper surface


418




c


of the body


418




b


of movable supports


418


. Trunnions


429


include a pair of notches or grooves


429




a


(

FIG. 39

) for pivotally receiving a pair of pins


425




d


of a mounting bracket


425


at each pipe section


415




b


,


415




c


and


415




d


, as discussed below. Movable supports


418


function to support each pipe section


415




b


,


415




c


and


415




d


remotely from the base unit


416


and allow the pipe sections to be movable relative to one another to move the discharge end


414




b


about a targeted area of the support surface, as discussed in detail below.




Movable support


418


further includes a lower seal


451


(FIGS.


40


and


41


), which extends around the lower circumference of each unit to at least partially restrict or contain the cushion of air beneath the movable support when the lift fans are activated. Lower skirt


451


may comprise a brush skirt seal, such as the brush skirt seal


219


of movable support


218


, discussed above, or may comprise an inflatable seal


451


. Inflatable seal


451


comprises a flexible bladder, wall or seal


452


, which comprises a rubber-like material, such as Polyurethane coated nylon fabric or the like. Flexible wall


452


extends around a lower circumference


418




d


of movable support


418


and defines an inflatable cavity


453


therebeneath (FIG.


41


). Preferably, flexible wall


452


is secured at an outer edge


452




a


to lower circumferential region


418




d


of body


418




b


of movable support


418


, while an inner edge


452




b


is secured along an inner ring


418




e


at a lower surface of body


418




b


. Flexible wall


452


may be secured at its respective locations via a plurality of fasteners


454


, such as bolts or screws, such as self tapping screws or the like. Flexible wall


452


is positioned circumferentially around the entire circumference of the lower portion of body


418




b


, such that inner edge


452




b


extends radially inwardly of at least a portion of the fans


418




a


of movable support


418


. Accordingly, when fans


418




a


are activated, air is blown through a passageway


455


of body


418




b


and into cavity


453


, such that a portion of the air from the fans functions to inflate seal


451


, while the remainder of the air from the fans raises and supports movable support


418


above the ground or support surface. Inflatable seal


451


at least partially contains the air beneath the movable support and thus assists in supporting movable support


418


as the support unit is moved over the corrugated decking or concrete at the support surface. Similar to the air cushion units of placing apparatus


200


, casters, wheels or rollers (not shown in

FIGS. 35-42

) may be mounted on the frame of the air cushion units to ease manual movement of the units when the engines are shut down.




Because the seal


451


is flexible and rounded, as shown in

FIG. 41

, seal


451


functions to glide over placed concrete, and substantially reduces or precludes pushing or plowing of any already placed uncured concrete and accumulating the concrete around the outer edge of the movable support as it is moved along the placed concrete of the support surface. When operable, fans


418




a


are capable of raising and supporting movable support


418


, such that there is a gap of approximately one and one-half to two inches between a lower surface


452




c


of inflatable seal


452


and the corrugated decking of the support surface or other support surface. Preferably, movable support


418


is operable to be raised and supported at least approximately one-half inch above any concrete which may be placed at the support surface. If rebar or other additional materials are placed above the corrugated decking, the air cushion support preferably also provides clearance over such materials. The movable support unit is, thus, capable of floating above the support surface and above any previously positioned rebar, or any already placed concrete, without damaging the preplaced concrete surface. Therefore, movable supports


418


may move over the support surface while placing and/or screeding the concrete at the targeted area of the support surface, without disrupting the concrete that has already been placed and/or screeded at that area.




Referring to

FIG. 39

, each pipe section


415




b


,


415




c


,


415




d


of tube assembly


414


is pivotally mounted to trunnion


429


at upper surface


418




c


of each movable support


418


. A pivotable trunnion mount or bracket


425


is clamped to each pipe section


415




b


,


415




c


and


415




d


generally near a midpoint thereof via a pair of clamps


425




a


. Clamps


425




a


are pivotally secured to the trunnion mount


425


, which defines an opening


425




c


therethrough generally adjacent to clamps


425




a


. Openings


425




c


are formed to be larger diameter than the diameter of the pipe sections


415




b


,


415




c


and


415




d


, such that the pipe sections are insertable through openings


425




c


and are pivotable therein. Because the pipe sections are secured to clamps


425




a


, which are pivotably secured to mount


425


, the pipe sections are pivotable with respect to mount


425


, and thus movable support


418


, about an axis


427




a


extending longitudinally along the respective pipe section. Trunnion mount


425


further includes a pair of oppositely extending generally cylindrical pins, axles or tubes


425




d


, which extend laterally outwardly from each side of trunnion mount


425


. Cylindrical pins


425




d


are insertable within a pair of grooves or channels


429




a


of trunnion


429


and are pivotable about an axis


427




b


defined by pins


425




d


of mount


425


. Accordingly, pipe sections


415




b


,


415




c


and


415




d


are pivotably mounted to each movable support


418


, such that the pipe sections are pivotable about a pair of axes


427




a


and


427




b


, which are generally perpendicular to one another. This allows the pipe sections to pivot relative to movable supports


418


to accommodate for changes in the height or orientation of the movable supports as they may encounter uneven areas at the support surface or ground.




Each pipe section


415




a


,


415




b


,


415




c


and


415




d


is connected at one or both ends to a hose section


415




e


(

FIGS. 35

,


36


and


38


), such that a hose section is connected to the opposed ends of each adjacent set of pipe sections. Each hose section


415




e


is secured to the respective end of the pipe sections via a clamp


415




f


or any other known clamping means. Hose sections


415




e


are flexible and allow the adjacent pipe sections


415




a


,


415




b


,


415




c


and


415




d


to pivot with respect to one another, as shown in

FIGS. 35 and 36

, and define respective joints


431




a


,


431




b


and


431




c


. As best shown in

FIG. 38

, pipe sections


415




b


,


415




c


and


415




d


are pivotable relative to each other about a generally vertical axis


431


at each joint


431




a


,


431




b


and


431




c


via flexing or bending tube sections


415




e


, which are vertically supported by a pair of pivotable linkages or members


421


and


422


. Pivotable members


421


and


422


extend along each hose


415




e


and above and below each hose section


415




e


and are connected to the corresponding opposed ends of the adjacent pipe sections, such as


415




b


and


415




c


. Each joint


431




a


,


431




b


, and


431




c


is thus defined by a pair of upper pivotable members and a pair of lower members which are preferably substantially similar, such that only one set will be described in detail, with the other set being similarly mounted to placing apparatus


400


. The pivotable linkages


421


and


422


are secured to the opposed ends of the adjacent pipe sections by a mounting member


419


clamped to each pipe section


415




a


,


415




b


,


415




c


and/or


415




d


. Each mounting member


419


comprises a mounting bracket structure


419




a


for mounting a powered actuating or extending device, such as a pair of hydraulic cylinders


443


,


444


, which are cooperatively operable to cause pivotable movement of the pipe sections, as discussed below. As shown in

FIG. 38

, the mounting bracket


419




a


may be positioned at an upper or lower end of each mounting member


419


. The mounting members


419


may then be reversibly mounted at the opposed ends of the adjacent pipe sections to allow one set of hydraulic cylinders to be mounted above the hose


415




e


and a second set of hydraulic cylinders to be mounted below the hose


415




e.






As is best seen in

FIG. 38

, each pivotable linkage


421


,


422


comprises a substantially rigid beam or member, and is pivotally interconnected with the other linkage to define the vertical axis


431


positioned generally in the vicinity of a midpoint of each flexible tube


415




e


. Opposite ends


421




c


,


422




c


of members


421


,


422


are fixedly secured to mounting members


419


, while connecting ends


421




a


,


422




a


are pivotally secured together. Preferably, connecting end


421




a


of pivotable linkage


421


may be inserted within a forked connecting end


422




a


of linkage


422


and pivotably secured thereto. Preferably, one or both of the upper and lower pivotable members


421


further include a gear member


424




a


, which is fixedly secured at end


421




a


of pivotable member


421


. Gear member


424




a


may be fixedly mounted to member


421


via insertion of the gear


424




a


within a slot or gap


421




b


of member


421


, and insertion of pins


424




c


through a plurality of openings


421




d


in gear


424




a


, in order to pin or otherwise secure gear


424




a


within slot


421




b


. However, gear


424




a


may be mounted to member


421


via any other known means, without affecting the scope of the present invention.




Gear member


424




a


, and thus member


421


, is rotatable relative to member


422


via the pair of hydraulic cylinders


443


and


444


. Each hydraulic cylinder


443


,


444


comprises a cylinder


443




a


,


444




a


and a rod end


443




b


,


444




b


, which is extendable and retractable relative to the respective cylinder via pressurized fluid, as discussed above with respect to hydraulic cylinder


32


. A flexible belt


424




b


or chain linkage or the like is routed around gear member


424




a


and connected at each end to rod end


443




b


,


444




b


of hydraulic cylinders


443


and


444


. Hydraulic cylinders


443




a


and


444




a


may be secured to mounting bracket


419




a


via engagement of a generally cylindrical mounting member


445


at an end of cylinders


443




a


,


444




a


with corresponding notches or recesses


419




d


formed in brackets


419




a


(FIG.


38


). Hydraulic cylinders


443


and


444


cooperatively extend and retract, such that as rod end


444




b


of cylinder


444


extends, rod end


443




b


of hydraulic cylinder


443


correspondingly retracts, and vice-versa. Because gear member


424




a


is fixedly secured to structural member


421


, while being pivotable relative to structural member


422


, pulling on belt or chain


424




b


by either hydraulic cylinder


443


or


444


results in pivotal movement of gear


424




a


relative to member


422


, which further results in pivoting of structural member


421


relative to member


422


, and thus pivoting of the adjacent pipe sections and movable supports relative to one another. As shown at joint


431




a


in

FIG. 35

, both the upper and lower pair of pivotable linkages


421


,


422


may include a gear member


424




a


and hydraulic cylinders


443


and


444


, which cooperatively extend and retract to pivot pipe section


415




b


relative to pipe section


415




a


. The additional pair of hydraulic cylinders may be beneficial or necessary to generate enough pulling force at the belts or chains


424




b


to pivot all three movable air cushion supports


418


relative to fixed pipe section


415




a


and base unit


416


about the corresponding vertical axis


431


of joint


431




a.


As shown in

FIG. 35

, two pair of hydraulic cylinders may be positioned between the base unit and first movable support at joint


431




a


, while only one set may be required to pivot or move the other movable supports relative to one another at the outer joints


431




b


and


431




c.






Base unit


416


of placing apparatus


400


is preferably substantially fixed relative to the support surface and supply tube


20


. Base


416


preferably has two or more legs


416




a


which extend generally downwardly to support base


416


and supply end


414




a


of pipe section


415




a


of tube assembly


414


above the support surface. Preferably, legs


416




a


are adjustable, such as via a hand crank


416




b


or the like, such that the angle between the legs may be adjusted to correspondingly adjust the height at which base unit


416


supports the supply end


414




a


of tube assembly


414


. The hand crank


416




b


may be threaded and one of the legs


416




a


may be correspondingly threaded, such that rotation of crank


416




b


pulls the legs toward each other or pushes them away in order to adjust the height of the base unit


416


.




Preferably, base


416


(

FIGS. 35-37

) is fixedly positioned at the support surface, such that supply end


414




a


and supply pipe section


415




a


of tube assembly


414


are substantially immobilized by base unit


416


. Preferably, base unit


416


is secured via at least one restraining device


417




a


and/or


417




b


(

FIGS. 35

,


36


and


42


-


48


). Preferably a pair of restraining devices


417




a


and


417




b


are mounted at supply pipe section


415




a


at or near opposite ends thereof. A base restraining device


417




a


includes a pair of cables


433




a


(

FIGS. 36 and 42

) extending therefrom. The cables


433




a


may be extended and retracted via corresponding hand cranks


435




a


(FIG.


37


), such that the tension in the cables may be adjusted to substantially limit lateral movement of supply end


414




a


and thus secure base unit


416


in the selected position. As shown in

FIG. 42

, cables


433




a


may be secured to a fixed structure, such as steel columns


409


or the like, at the support surface. Preferably, a second restraining device


417




b


is mounted at an outer end of supply section


415




a


of tube assembly


414


and provides a second pair of cables


433




b


which extend outwardly from opposite sides of restraining device


417




b


. The cables


433




b


may be adjusted and tightened via rotation of corresponding hand cranks


435




b


at restraining device


417




b


(FIG.


37


). By connecting cables


433




a


and


433




c


to fixed structures


409


, and then tightening each cable by the associated hand cranks, the cables may be tightened to substantially preclude movement of base


416


relative to the support surface. As shown in

FIG. 42

, the cables may be secured to spaced apart structures, such that the pairs of cables extend in generally opposite longitudinal directions to further limit longitudinal movement of base


416


and supply pipe section


415




a.






As shown in

FIG. 37

, a base unit


416


′ may alternately comprise a single leg


416




a


′, which is adjustable relative to base


416


′ and pipe section


415




a


via a hand crank


416




b


′ or the like to adjust the height of supply end


414




a


of tube assembly


414


. Similar to base


416


, a rearward restraining device


417




a


of base


416


′ is positioned at supply end


414




a


of tube


414


, while a second restraining device


417




b


is positioned at an opposite outer end of supply section


415




a


of tube assembly


414


. Preferably, the hand cranks


435




a


and


435




b


are common parts such that they may be reversibly mounted to each side of their respective restraining devices


417




a


and


417




b


at pipe section


415




a


and base


416


or


416


′, as shown in FIG.


37


.




Method for Placing Concrete




Referring now to

FIGS. 42-48

, placing apparatus


400


may be implemented at an elevated surface


405


to place concrete at that surface. Because the movable air cushion supports


418


spread out the load of the units and pipe assembly, thereby reducing the pressure on the support surface, the air cushion supports may be implemented at a corrugated metal deck


407


, such as the type typically used in construction of elevated slabs, without damaging the corrugated decking


407


. The movable support units


418


move and support the tube assembly


414


over the deck as the placing apparatus dispenses and places concrete at a targeted area of the support surface


405


.




When placing apparatus


400


is set up at a targeted location, base unit


416


is first secured relative to the targeted support surface by tightly securing cables


433




a


and


433




b


to fixed structures, such as vertical columns


409


of the building or structure, to substantially fix base unit


416


and prevent movement thereof as movable units


418


are pivoted relative to one another and base unit


416


. As best shown in

FIGS. 43-48

, base unit


416


, first restraining device


417




a


and second restraining device


417




b


are positioned relative to the columns


409


or other fixed structure such that cables


433




a


pull in one direction, while cables


433




b


pull in substantially the opposite direction, to prevent both lateral and longitudinal movement of pipe section


415




a


during placing of the concrete. The supply end


414




a


of fixed or supply pipe section


415




a


is connected to a supply pipe or hose


20


, which provides a supply of uncured concrete to placing apparatus


400


.




Initially, each joint


431




b


and


431




c


between the movable supports


418


may be substantially straight (FIG.


43


), to allow maximum extension of discharge end


414




b


from base unit


416


and joint


431




a


. Concrete may then be placed along a generally arcuate path of a first targeted area


405




a


via pivotable movement about the first joint


431




a


between fixed pipe section


415




a


and the first movable support


418


.




As shown in

FIG. 44

, after the concrete has been placed along the first arcuate path, one or both of the joints


431




b


and


431




c


may be angled to effectively shorten the extension of discharge end


414




b


from base unit


416


and joint


431




a


. Joint


431




a


is again pivoted to move discharge end


414




b


along a closer arcuate path to place concrete at a next inward region of the targeted support surface


405




a


. As shown in

FIGS. 45 and 46

, this process is repeated by further adjusting the angle between the respective movable units and pipe sections to further reduce the effective length of the tube assembly to shorten the distance of the discharge end


414




b


from base unit


416


and joint


431




a


. Joint


431




a


is again pivoted back and forth to again move discharge end


414




b


generally arcuately with respect to joint


431




a


to place concrete at a next inwardly position targeted area. As shown in

FIG. 46

, this process is repeated until joints


431




b


and


431




c


are pivoted to their maximum amount, whereby the first targeted area


405




a


of the support surface is substantially covered with the placed concrete.




As shown in

FIG. 47

, the process may be continued at a next adjacent targeted area


405




b


by straightening out joints


431




b


and


431




c


to again extend discharge end


414




b


a maximum amount from inner joint


431




a


and base unit


416


. Joint


431




a


may again be pivoted to place concrete at an outermost portion of the second targeted area


405




b


. The process described above with respect to

FIGS. 44 through 46

is repeated for the second targeted area


405




b


until the entire area has been covered by the uncured concrete, as shown in FIG.


48


. Cables


433




a


and


433




b


may then be loosened and then disconnected from the support structures. Supply end


414




a


of pipe assembly


414


may also be disconnected from supply line


20


, such that base unit


416


may be repositioned to a next targeted area of the support surface.




Although the process is described above as including the steps of pivoting the outer joints


431




b


and


431




c


to set an effective distance between the discharge end


414




b


and joint


431




a


, and then pivoting joint


431




a


to arcuately move discharge end


414




b


relative thereto, the angular adjustment of the three joints for


431




a


,


431




b


, and


431




c


may be continuously adjusted while the tubes are travelling arcuately back and forth relative to the base unit. The dispensing end of the tube assembly provides concrete to every location within the targeted area, thereby uniformly distributing the concrete and substantially precluding the possibility of an insufficient amount of concrete being dispensed in any part of the targeted area of the support surface. The hydraulic cylinders


443


,


444


of the apparatus may be remotely controllable or may be controlled via a programmable control to automatically move the movable supports and discharge end of the tube through a programmed process, such as the process described above, without any manual intervention. The uncured concrete being placed by discharge end


414




b


may also be controlled by a valve (not shown) in pipe assembly


414


, such that the entire placing process may provide a uniform distribution of concrete throughout the entire targeted area with little or no manual intervention once the placing apparatus has been set up.




Flexible Tube Assembly




Referring now to

FIG. 49

, an alternate placing apparatus


500


comprises a plurality of movable air cushion supports


518


, which movably support a pipe assembly


514


. Preferably, pipe assembly


514


is connected to a base unit (not shown), such as a base unit of the types discussed above, and provides uncured concrete to a support surface via a discharge end


514




b


. The movable air cushion supports


518


are substantially similar to those of placing apparatus


400


, discussed above, such that a detailed discussion will not be repeated herein. However, each air cushion support


518


includes a pair of winch systems


543




a


and


543




b


at at least one end of the support


518


and on generally laterally opposite sides of the air cushion support. The winch systems


543




a


,


543




b


include a spool or reel


545




a


,


545




b


and a cable


547




a


,


547




b


, respectively, and a powered winch or winding device (not shown), which is operable to extend and retract the respective cable, as discussed below. Air cushion supports


518


further include a spool or cleat


549




a


,


549




b


at an end opposite the winch systems


543




a


,


543




b


for securing an end of the cables


547




a


,


547




b


from the next adjacent support thereto.




Tube assembly


514


comprises a flexible hose or tube


515


and is secured along an upper surface


518




c


of each movable support


518


. The tube assembly


514


may comprise a single, long flexible tube or hose fixedly secured to upper surface


518




c


of each movable support


518


or may comprise multiple pipe sections


515




b


,


515




c


and


515




d


mounted to the upper surface


518




c


of a respective support


518


and interconnected with one another via a flexible tube or hose assembly


515




e


, similar to pipe assembly


414


, discussed above. The tube assembly


514


further includes a flexible beam member


513


which extends along tube assembly


514


, such as along an upper surface of the tubes


515




e


, as shown in FIG.


49


. Flexible beam


513


is flexible in the generally horizontal direction, such that the movable supports may move laterally or pivot relative to one another, yet is substantially rigid and resistant to flexing in a vertical direction. Preferably, the flexible beam is a ½″×12″ beam comprising an ultra high molecular weight (UHMW) plastic, which provides flexibility in the horizontal plane, while providing substantial support or rigidity in the vertical plane. The tube assembly


514


thus vertically supports the tube or hose


515


and allows for pivotable movement of the movable supports


518


and discharge end


514




b


of tube assembly


514


relative to the other movable supports


518


and the base unit via generally horizontal flexing of the tube between each adjacent pair of movable supports.




Pivotable movement of the adjacent movable supports relative to one another preferably is accomplished via cooperative extension and retraction of cables


547




a


and


547




b


by winch systems


543




a


and


543




b


, respectively. Cables


547




a


and


547




b


extend from spools


545




a


and


545




b


, respectively, and are connected at opposite ends to cleats


549




a


,


549




b


at corresponding sides of the next adjacent movable support. Preferably, the cables


547




a


,


547




b


are wound about their respective spools


545




a


,


545




b


, which are rotatable via the winches to extend and retract the cables,


547




a


and


547




b


. The winches are cooperatively operable to extend one cable


547




a


while correspondingly retracting the other cable


547




b


, such that the operation of the winches causes pivotal movement of one movable support relative to another, as shown in FIG.


49


. Tube


515


flexes horizontally as one cable


547




b


pulls at a side of the movable support, while the other cable


547




a


is extended or unwound, thereby allowing the movable supports to pivot relative to one another.




Placing apparatus


500


is operable in substantially the same manner as placing apparatus


400


discussed above. The movable supports are pivoted relative to one another via extension and retraction of the connecting cables, while the tube assembly


514


and movable supports


518


are also pivoted relative to a base unit to place concrete throughout a targeted area of the support surface. Because the tube assembly of placing apparatus


500


includes a flexible hose or tube and flexible beam, and does not include the multiple pipe sections, gear members and brackets of placing apparatus


400


, placing apparatus


500


provides a lower cost and less complex means for placing concrete at the targeted area, while still providing the benefits of the air cushion supports. The flexible hose also provides a reduced mass of the placing apparatus.




Articulated Wheeled Placing Apparatus




Referring now to

FIGS. 50-52

, a concrete placing apparatus


600


comprises a wheeled base unit


616


, a wheeled movable support


618


and an extendable and retractable pipe assembly


614


supported thereon. Pipe assembly


614


is supported at or near a discharge end


614




b


by movable support


618


and at a supply end


614




a


by the wheeled base unit


616


. Supply end


614




a


is connected to a connector pipe


613


, which is pivotally mounted to base unit


616


at a rotatable trunnion


629


of base unit


616


, as discussed below. The other end of the connector pipe


613


is connectable to a flexible supply hose or tube


620




b


, which is further connectable to the supply pipes and the pumping truck or concrete supply (not shown in FIGS.


50


-


52


). Additionally, the discharge end


614




b


of pipe assembly


614


is connected to a discharge tube assembly


650


which is bendable or movable relative to discharge end


614




b


to place concrete in an arcuate path with respect to discharge end


614




b


of pipe assembly


614


, as discussed below.




In the illustrated embodiment, pipe assembly


614


is a telescoping conduit, similar to pipe assembly


214


, discussed above, such that a detailed discussion will not be repeated herein. Briefly, pipe assembly


614


includes an inner pipe or tube


615




a


and an outer pipe or tube


615




b


, which slidably receives inner pipe


615




a


therewithin as outer pipe


615




b


is extended and retracted relative to inner pipe


615




a


. Extension and retraction of pipe assembly


514


is preferably accomplished by an hydraulic cylinder


643


, similar to hydraulic cylinder


243


, discussed above with respect to placing apparatus


200


. Hydraulic cylinder


643


includes a cylinder portion


643




a


and an extendable and retractable piston rod portion


643




b


, which is extendable and retractable within and along cylinder


643




a


via pressurized hydraulic fluid. Cylinder portion


643




a


is mounted at an inner end


615




c


of outer pipe


615




b


via brackets


649


, while an outer end of piston or rod


643




b


is secured at an inner end


615




d


of inner pipe


615




a


via brackets


651


. Accordingly, extension and retraction of rod


643




b


relative to cylinder


643




a


causes a corresponding extension and retraction of outer pipe


615




b


relative to inner pipe


615




a


. Additionally, suitable seals (not shown) are assembled within tube assembly


614


to prevent concrete from leaking out of the tubing assembly as the sections


615




a


and


615




b


slide in and out relative to one another.




Pipe assembly


614


also includes an anti-twist or anti-rotation device


670


which functions to limit or substantially preclude rotation or twisting of one of the pipe sections


615




a


,


615




b


relative to the other about their longitudinal axes. Anti-twist device


670


includes an elongated member


672


, such as a hollow cylindrical pipe as shown in

FIGS. 50 and 52

, which extends alongside and generally parallel to pipe sections


615




a


,


615




b


, an inner pipe section mounting bracket or collar


672




a


and an outer pipe section slidable support or collar


672




b


. Elongated member


672


is fixedly secured to inner pipe section


615




a


at an inner end of member


672


by bracket


672




a


, while collar


672




b


is mounted or secured to the inner end of outer pipe section


615




b


and slidably mounted or connected to elongated member


672


. Accordingly, as outer pipe section


615




b


is extended or retracted relative to inner pipe section


615




a


, collar


672




b


slides along member


672


, while the inner end of the member


672


remains secured at inner pipe section


615




a


. Because elongated member


672


extends at least partially along pipe sections


615




a


,


615




b


and is offset from their longitudinal axes, member


672


and brackets or collars


672




a


,


672




b


substantially preclude twisting or rotating of pipe sections


615




a


,


615




b


relative to one another as the base unit


616


and/or the movable support


618


maneuver over uneven support surfaces and the like.




Wheeled base unit


616


is an articulated wheeled vehicle which is movable along the support surface by wheels


624


. The articulated vehicle


616


includes a rear portion


616




a


and a front portion


616




b


, which are pivotable relative to one another about a generally vertical pivot or axis


616




c


(FIG.


51


). Each of the wheels


624


of the base unit


616


are hydraulically driven via independently operable hydraulic motors or the like (not shown), and the unit


616


is articulated for steering to minimized tire scrubbing on the deck surfaces while placing apparatus


600


travels over the support surface or deck. An actuator


617


(FIG.


51


), such as an hydraulic cylinder or hydraulic motor, is preferably provided at one of the front and rear portions and is operable to pivot front portion


616




b


relative to rear portion


616




a


about pivot axis


616




c


, such that the articulated vehicle pivots or bends at its middle region to turn the vehicle as the vehicle is moved along the support surface. Actuator


617


may be an hydraulic cylinder connected to a lever arm of one of the front and rear portions,


616




b


and


616




a


, respectively, such that extension or retraction of the cylinder creates a moment arm at the lever and thus causes pivotal movement of one or both portions


616




b


,


616




a


about the axis


616




c


. Turning of the vehicle


616


may also or otherwise be accomplished via independent driving of one or more of the wheels


624


relative to the others via the hydraulic motors at each wheel, without affecting the scope of the present invention.




Front portion


616




b


of articulated vehicle


616


includes a pipe assembly support


622


, which includes a lower column


623


and trunnion


629


at the upper end of column


623


. Trunnion


629


is pivotally mounted to support column


623


via a turntable bearing


629




a


(

FIG. 51

) or the like, such that connector pipe


613


and pipe assembly


614


are pivotable about the generally vertical axis


616




c


at the center region of articulated vehicle


616


. A pair of mounting arms


626


support connector pipe


613


at a pair of mounting brackets or flanges


626




a


and are pivotally mounted to trunnion


629


via a pair of axles or pins


625


, such that mounting arms


626


are pivotable about a generally horizontal axis defined by pins


625


with respect to trunnion


629


and articulated vehicle


616


. Trunnion


629


extends upwardly a sufficient amount to provide clearance of mounting arms


626


and connecting pipe


613


over an upper portion of the articulated vehicle


616


, in order to avoid interference between the vehicle


616


and pipe assembly


614


as the pipe assembly


614


is pivoted about pivot axis


616




c


at turntable


629




a.






The rear or base unit


616


is thus operable to support and carry or drag the flexible concrete supply line


620




b


as the placing apparatus


600


is moved throughout the targeted area. The trunnion


629


and turn table bearing


629




a


allow the wheeled vehicle or tractor to rotate nearly 360 degrees under the concrete delivery lines for maneuvering the base unit about the targeted area, and further allow the pipe assembly


614


to be pivoted about the generally vertical axis via movement of movable support


618


, as discussed below.




Movable support


618


includes a frame or cross member


632


, which supports a pipe mounting frame


634


thereon, and a pair of wheels


625


, one at each of the opposite sides of the cross member


632


. Pipe support frame


634


extends upwardly from cross member


632


and supports the outer end


614




b


of pipe assembly


614


via one or more collars or brackets


635


secured or clamped at a desired location along outer pipe


615




b.






Movable support


618


further includes a pair of vertical wheel mounts


636


, which are pivotally or rotatably mounted at the lateral ends of cross member


632


and extend downwardly therefrom. Wheels


625


are rotatably mounted to the lower ends of wheel mounts


636


and are steerable via rotation of wheel mounts


636


relative to cross member


632


. Wheels


625


are preferably individually rotatably drivable via an hydraulic motor


636




b


(

FIG. 50

) at the lower end of each vertical wheel mount


636


, such that the movable support


618


may be driven in the desired direction to move discharge end


614




b


of pipe assembly


614


in a generally arcuate path about articulated vehicle


616


. Additionally, movable support


618


may be movable via extension and retraction of pipe assembly


614


without operating hydraulic motors


636




b


by allowing wheels


625


to freely rotate as the pipe assembly is extended or retracted.




In the illustrated embodiment, rotation of vertical mounts


636


relative to cross member


632


is accomplished via a steering system


637


, which includes a double-ended hydraulic cylinder


638


, a chain or belt


639


and a pair of sprocket or gear members


636




a


, one mounted at the upper end of each of vertical wheel supports


636


. Hydraulic cylinder


638


is mounted to pipe support frame


634


and extends laterally outwardly therefrom. Hydraulic cylinder


638


includes a pair of piston rods


638




a


extending from opposite ends of a cylinder portion


638




b


. An outer end of each piston rod


638




a


is connected to one of the ends of chain or belt


639


, such that movement of the rod assembly


638




a


in either direction pulls the chain or belt


639


about the sprocket wheels


636




a


, thereby causing rotation of sprockets


636




a


with respect to cross member


632


, and thus turning of wheels


625


in either direction with respect to cross member


632


. Preferably, vertical wheel supports


636


extend downwardly from cross member


632




a


sufficient amount to allow maximum turning of the wheels


625


with respect to cross member


632


, without interference between wheels


625


and cross member


632


. Accordingly, the degree of turning or pivoting of the wheel mounts


636


is dependent on the stroke of the hydraulic cylinder


638


and the size of the sprockets


636




a


, and is not limited by interference of the wheels


625


with the cross member


632


of movable support


618


. Although shown as a double-ended hydraulic cylinder, clearly other means for imparting rotation or pivoting of wheels


625


about a generally vertical axis with respect to cross member


632


may be implemented without affecting the scope of the present invention.




Concrete placing apparatus


600


further includes discharge tube assembly


650


, which is connected to the discharge end


614




b


of tube assembly


614


and is operable to further direct the concrete being placed at the support surface to a particular targeted location. Discharge tube assembly


650


includes a flexible tube portion


652


which is connected to discharge end


614




b


of tube assembly


614


, and an articulating support


654


, which supports flexible tube


652


and is bendable in either direction to flex or bend tube


652


such that a discharge outlet


652




a


of tube


652


is swept through an arcuate path relative to discharge end


614




b


of pipe assembly


614


for discharging concrete along the path.




Articulating support


654


is mounted at or secured to cross member


632


of movable support


618


and includes a mounting portion


656


, a mounting arm


658


extending from mounting portion


656


in a forwardly direction, and a pivoting or articulating support


660


which is pivotally mounted at an end of arm


658


. An actuator, such as hydraulic cylinder


662


, is mounted between mounting portion


656


and a bracket


660




a


extending laterally from support


660


. Bracket


660




a


provides a bell crank mounting arrangement for hydraulic cylinder


662


, such that extension or retraction of hydraulic cylinder


662


causes pivotal movement in either direction of support


660


about a generally vertical pivot axis at the forward end of mounting arm


658


for support


660


.




An outer end


660




b


of support


660


includes a pair of vertical supports


664


extending upwardly therefrom. Vertical supports


664


include multiple mounting openings


664




a


therein or therethrough, which receive one or more mounting pins


664




b


, for mounting and supporting the outer end


652




a


of flexible tube


652


, while the upper portions of the vertical supports


664


function to guide the tube


652


in either side to side direction as support


660


is pivoted via extension and retraction of hydraulic cylinder


662


. The multiple openings


664




a


of vertical supports


664


allow for vertical adjustment of the outer end of discharge tube


652


, via insertion of the mounting pin


664




b


in different openings along vertical supports


664


, in order to vertically adjust the angle at which the concrete is discharged from the tube. This allows the discharge end


652




a


to be raised so that the operator may use the pressure and momentum of the pumped concrete to shoot or discharge the concrete as it emerges from the nozzle or discharge end


652




a


a short distance into areas that cannot otherwise be fully reached by the placing apparatus


600


.




Preferably, placing apparatus


600


is easily disassembled and reassembled to ease transport of the various components to a targeted support surface, which may be at an elevated deck of a building or the like. Concrete placing apparatus


600


thus provides a maneuverable placing apparatus which may be easily disassembled and assembled for cleaning and for transporting and moving the apparatus between and at targeted support surfaces or decks. Preferably, the machine is designed such that the components fit into standard sized man lift elevators commonly found at construction sites, whereby the components may be individually moved to an upper or lower deck level and assembled for use at that deck level. Once assembled, the placing apparatus


600


is connectable to the concrete supply pump via hoses or tubes and is then operable to place the concrete at the targeted areas.




After assembly of placing apparatus


600


at a support surface, placing apparatus


600


is movable to a targeted location via driving and steering of articulated vehicle


616


and/or driving and steering of movable support


618


. When positioned at the targeted location of the support surface, flexible supply tube


620




b


is connected to supply end


613




b


of connector pipe


613


and further connected to the supply tubes or pipes (not shown). Hydraulic cylinder


643




a


may then be extended to extend pipe assembly


614


outwardly via free rolling or corresponding driving movement of movable support


618


along the support surface. Alternately, movable support


618


may be driven away from base unit


616


to pull outer pipe


615




b


outwardly along inner pipe


615




a


to move the discharge end


614




b


of pipe assembly


614


to its extended position. As concrete is placed at the support surface, wheels


625


may be turned and driven in a desired direction, to move discharge end


614




b


of pipe assembly


614


in a generally arcuate path about pivot axis


616




c


of base unit


616


. Discharge assembly


650


may also be actuated to sweep discharge end


652




a


of discharge tube


652


back and forth through a smaller, generally arcuate path about the discharge end


614




b


of pipe assembly


614


. Similar to the above discussed placing processes, pipe assembly


614


may be partially retracted after each pass or sweep of the discharge end


614




b


of the pipe assembly


614


, such that the next sweep of the pipe assembly


614


covers a different area of the support surface. After concrete has been placed at the entire targeted area, the supply pipes may be disconnected and the articulated vehicle and movable supports may be driven or otherwise moved to the next targeted location.




The hydraulic cylinders and hydraulic motors of placing apparatus


600


are preferably controlled via an open loop, closed center hydraulic system which is operable to control the hydraulic fluid motors and fluid cylinders on both the movable units


616


and


618


and on the pipe assembly


614


and discharge assembly


650


, similar to the hydraulic systems discussed above. Preferably, the hydraulic system and controls for placing apparatus


600


are remotely controllable, such that the apparatus can be driven and maneuvered from a remote location, or programmable to move the apparatus and dispense concrete in a programmed manner.




As shown in

FIGS. 53 and 54

, placing apparatus


600


may include a screeding assembly or plow assembly


672


mounted at outer end


660




b


of support


660


, in order to smooth or grade the uncured concrete with a plow


674


as the uncured concrete is discharged from discharge end


652




a


of discharge tube


652


. In such an embodiment, discharge end


652




a


of discharge tube


652


is set to be curved downward to direct the uncured concrete at the area immediately behind the plow


674


. In the illustrated embodiment, plow


674


of plow assembly


672


has a generally U or V-shaped plow portion which is vertically adjustable with respect to support


660


via a pair of pivotable linkages


676




a


,


676




b


and an actuator or hydraulic cylinder


678


. Pivotable linkages


676




a


,


676




b


are pivotally mounted at each side of plow


674


and at a corresponding pair of cross members


675




a


,


675




b


, which extend laterally from outer end


660




a


of support


660


. Actuator


678


is mounted between a mounting bracket


678




a


on support


660


and a mounting bracket


679


on one of the pivotable linkages


676




b


, as best shown in FIG.


54


. As can be seen in

FIG. 54

, extension or retraction of actuator


678


results in corresponding pivoting of linkage


676




b


, which further causes corresponding generally vertical movement of plow


674


relative to support


660


. The plow is maintained in a generally horizontal orientation due to the corresponding pivotal movement of linkages


676




a


. Vertical adjustment of plow


674


by actuator


678


may be in response to a manual control or may be in response to a laser leveling system or the like, which results in automatic vertical adjustment of plow


674


in response to the height of a laser beacon receiver


689


which detects the position of a laser reference plane (not shown), such as that provided by a long range rotating laser beacon projector (also not shown), as discussed above.




Accordingly, as uncured concrete is discharged from discharge tube


652


, the uncured concrete is placed at the support surface within the V or U defined by plow


674


. As hydraulic cylinder


662


is extended or retracted, discharge end


652




a


of discharge tube


652


is moved laterally, while plow


674


is likewise moved laterally with the discharge end


652




a


. Therefore, as the hydraulic cylinder


662


is extended and retracted to move the discharge end


652




a


of discharge tube


652


back and forth to place concrete over a support surface, plow


674


is correspondingly moved back and forth to spread out or smooth the concrete as it is placed by discharge tube


652


. The U or V shaped plow


674


is configured to smooth concrete discharged therein via movement in either lateral direction of plow


674


with respect to support


660


and placing apparatus


600


. The back and forth oscillation of discharge end


652




a


of discharge tube


652


and of plow


674


may be performed independently of any movement of movable support


618


or may be performed simultaneously with arcuate or other movement of movable support


618


relative to moveable base unit


616


, depending on the application of concrete placing apparatus


600


and/or on the size of the surface at which the uncured concrete is to be placed.




Compact Placing Apparatus With Two-Wheeled Support Units




Referring now to

FIGS. 55-62

, a concrete placing apparatus


700


includes a two-wheeled movable base unit


716


, a two-wheeled movable support unit


718


and an extendable and retractable conduit or pipe assembly


714


supported thereon. Pipe assembly


714


is supported at or near a discharge end


714




b


by movable support unit


718


and at or near a supply end


714




a


(

FIGS. 56D

,


57


,


58


,


60


and


61


) by movable base unit


716


. Supply end


714




a


is connected to a connector pipe


713


(FIGS.


56


A and


56


D), which is further connectable to the supply pipes and pumping truck or concrete supply


713




a


(FIG.


66


). Additionally, placing apparatus


700


includes a discharge tube assembly


750


and a plow or screeding assembly


772


at discharge end


714




b


of pipe assembly


714


to place and smooth the uncured concrete over the targeted area, as discussed below.




Movable support unit


718


is substantially similar to movable support unit


618


, discussed above, such that a detailed description of the movable support


718


will not be repeated herein. Suffice it to say that movable support unit


718


includes a pair of wheels


725


which are independently driven and pivotable about corresponding vertical axes


719


(

FIG. 55

) via actuation of a double ended hydraulic cylinder or the like, in order to pivot the wheels to steer the movable support unit


718


and to adjust the lateral position of the wheels between a laterally inward or inset position (

FIGS. 60-62

) and a laterally outward position (FIGS.


55


-


59


).




Movable base unit


716


is similar to movable support unit


718


and is a two-wheeled unit having a pair of wheels


725


supporting a power source


716




a


, which includes an engine, a pump and a reservoir, for supplying pressurized hydraulic fluid to the various hydraulic motors and cylinders associated with placing apparatus


700


. Wheels


725


of movable base unit


716


are independently driven via hydraulic motors


725




a


and are pivotable about corresponding vertical axes


717


(

FIG. 55

) to steer base unit


716


and to allow the wheels to be adjusted between a laterally inset or inward position (

FIGS. 60-62

) and a laterally outward position (FIGS.


55


-


59


). The wheels


725


are preferably pivoted about vertical axes


717


via a double ended hydraulic cylinder or the like, similar to the wheels of movable support


618


of placing apparatus


600


, such that a detailed description of the steering and pivoting apparatus of movable base unit


716


will not be discussed herein.




In the illustrated embodiment, and as best shown in

FIGS. 56

,


56


A and


57


, pipe assembly


714


is a telescoping conduit having an inner pipe or tube


715




a


, an intermediate or middle pipe or tube


715




b


and an outer pipe or tube


715




c


, which are slidable relative to one another as the extendable conduit


714


is extended and retracted relative to base unit


716


and movable support unit


718


. More particularly, inner pipe


715




a


is slidably received within middle pipe


715




b


, which is further slidably received within outer pipe


715




c.






Outer pipe


715




c


is extended along middle pipe


715




b


, while middle pipe


715




b


is correspondingly extended with respect to inner pipe


715




a


, via an extension and retraction device


743


, which is operable to extend and retract the pipe sections relative to one another. Extension and retraction device


743


includes a motorized rotatable gear or sprocket member


780


and a generally fixed chain or track member


781


(

FIGS. 56

,


56


A and


56


D) extending between base unit


716


and an outer end bracket


782




a


of a mounting extension


782


(such as the pair of cylindrical members of the illustrated embodiment) extending from base unit


716


and along conduit assembly


714


. Rotatable sprocket


780


is rotatably mounted at a collar or mounting assembly


783




a


at an inner end of middle pipe


715




b


, as best seen in

FIG. 56A

, and engages chain member


781


extending along mounting extensions


782


. Sprocket


780


is rotatably driven via an hydraulic motor or the like


780




a


, such that as sprocket


780


rotatably engages fixed chain member


781


via actuation of motor


780




a


, sprocket


780


, along with inner end of middle pipe


715




b


, moves along chain member


781


relative to base unit


716


and inner pipe


715




a


. A pair of freely rotating guide sprockets


780




b


are positioned at opposite sides of sprocket


780


, such that chain member


781


is guided around guide sprockets


780




b


and downward around sprocket


780


, thereby maintaining engagement of sprocket


780


with chain member


781


. Extension and retraction device


743


further includes multiple pulleys


784




a


,


784




b


and flexible members


786




a


,


786




b


(such as cables, chains, belts or the like) which function to correspondingly move outer pipe


715




c


relative to middle pipe


715




b


as sprocket


780


moves in either direction along chain member


781


to cause uniform extension and retraction of pipes


715




b


and


715




c


relative to one another and to inner pipe


715




a


, as discussed in detail below.




As best shown in

FIG. 56A

, pulley


784




a


is rotatably mounted to a cylindrical cross member


784




a


′ mounted at the outer ends of a pair of mounting members


787


, which are mounted to the collar or bracket


783




a


at the inner end of middle pipe


715




b


and extend outwardly along middle pipe


715




b


. Flexible member


786




a


is routed around pulley


784




a


and has one end secured to base unit


716


(such as at a bracket


783




b


) and the other end secured to a collar or bracket


783




c


at an inner end of outer pipe


715




c


. Additionally, pulley


784




b


is mounted at collar


783




a


at the inner end of middle pipe


715




b


, while flexible member


786




b


is routed around pulley


784




b


between collar


783




c


at the inner end of outer pipe


715




c


and the outer end bracket


782




a


of mounting extensions


782


. Preferably, pulley


784




b


and flexible member


786




b


comprise a pair of pulleys


784




b


and flexible members


786




b


, with one pulley and flexible member being positioned along each side of pipe assembly


714


, as seen in FIG.


57


.




Extension and retraction device


743


is operable to generally uniformly extend and retract the pipe sections relative to one another between a retracted state, as shown in

FIGS. 55

,


58


,


60


and


61


, and an extended state, as shown in

FIGS. 56 and 57

. As sprocket


780


is rotatably driven and engaged with chain member


781


, sprocket


780


rolls or travels along chain member


781


, which causes inner end of middle pipe


715




b


(and thus all of middle pipe


715




b


) to travel or move with respect to chain member


781


and base unit


716


. Therefore, as sprocket


780


is rotated to move outwardly along chain member


781


to move away from base unit


716


(to extend the pipe sections toward their extended state), middle pipe


715




b


moves outwardly away from base unit


716


, which causes pulley


784




a


to rotate and move along flexible member


786




a


, which further results in flexible member


786




a


pulling outwards on collar


783




c


. This results in outer pipe


715




c


being correspondingly pulled outwards or extended relative to middle pipe


715




b


as middle pipe


715




b


is extended from inner pipe


715




a


and base unit


716


. While outer pipe


715




c


is pulled outward relative to middle pipe


715




b


, collar


783




c


pulls at flexible member


786




b


to take up any slack that may occur in flexible member


786




b


as middle pipe


715




b


moves outwardly from base unit


716


.




Likewise, as sprocket


780


is rotatably driven to roll or travel inwardly along chain member


781


and toward base unit


716


(to retract the pipe sections to their retracted state), middle pipe


715




b


is moved inwardly toward base unit


716


, which causes pulley


784




b


to move along flexible member


786




b


. Because one end of flexible member is fixed relative to middle pipe section


715




b


(at mounting bracket


782




a


), movement of pulley


784




b


along flexible member


786




b


causes flexible member


786




b


to pull inwards or toward base unit


716


at collar


783




c


at the inner end of outer pipe


715




c


. This results in outer pipe


715




c


being correspondingly pulled inward or retracted relative to middle pipe


715




b


as middle pipe


715




b


is retracted along inner pipe


715




a


and toward base unit


716


. While outer pipe


715




c


is pulled inward relative to middle pipe


715




b


, and thus relative to pulley


784




a


, collar


783




c


pulls at flexible member


786




a


to take up any slack that may occur in flexible member


786




b


as middle pipe


715




b


moves inwardly toward base unit


716


. Although shown and described with respect to placing apparatus


700


, it is envisioned that an extension and retraction device of the type discussed above may be implemented to extend and retract the telescoping conduits or pipe assemblies of other placing apparatus embodiments, such as a placing apparatus of the types discussed above, or below.




As shown in

FIG. 62A

, inner pipe


715




a


is slidable within middle pipe


715




b


, which is slidable within outer pipe


715




c


. An outer end of outer pipe


715




c


is secured to movable support


718


via a bracket or collar


715




d


. Outer pipe


715




c


includes a flange bearing


724




a


(

FIG. 56B

) secured at an inner end thereof via a retaining collar


724




a


′. Flange bearing


724




a


provides an inner cylindrical surface for slidably engaging an outer surface of middle pipe


715




b


as outer pipe


715




c


is extended and retracted along middle pipe


715




b


. Likewise, middle pipe


715




b


includes a flange bearing


724




b


(FIG.


56


C), secured at an inner end of middle pipe


715




b


via a retaining collar


724




b


′, for slidably engaging an outer surface of inner pipe


715




a


as middle pipe


715




b


is extended and retracted along inner pipe


715




a.






As shown in

FIGS. 56C

,


56


D,


62


A and


62


B, inner pipe


715




a


and middle pipe


715




b


each include larger diameter outer end portions


715




a


′ and


715




b


′, which include a concrete wiper seal


720




a


at an outer end thereof, and a secondary seal


720




b


around each end portion


715




a


′,


715




b


′ inward of the wiper seal


720




a


. The wiper seal


720




a


and secondary seal


720




b


of inner pipe


715




a


and middle pipe


715




b


engage an inner surface of middle pipe


715




b


and outer pipe


715




c


, respectively, to seal the pipes and limit or substantially preclude concrete from leaking between the pipes as they are extended and retracted and as concrete is pumped through extendable conduit


714


. Wiper seal


720




a


is preferably made from a generally stiff urethane plastic and includes an inner recessed annular ring


720




c


for receiving an outer, raised lip or flange


715




e


of a respective pipe


715




a


,


715




b


, and an outer lip


720




d


for sliding engagement with the inner surface of a respective pipe


715




b


,


715




c


. A tube bearing or wear band


720




e


is positioned around each of inner pipe


715




a


and middle pipe


715




b


for sliding engagement of the inner surface of the respective pipe


715




b


,


715




c


, to guide the pipes within the next outer pipe and limit wear on the seals


720




a


,


720




b


as the pipes are extended and retracted relative to one another. Secondary seal is positioned within and around a recessed annular groove


720




f


around a respective end portion


715




a


′,


715




b


′, while wear band


720




e


is positioned within and around another recessed annular groove


720




g


around a respective end portion


715




a


′,


715




b′.






During normal operation, inner pipe


715




a


is limited or substantially precluded from extending or protruding outwardly from middle pipe


715




b


when middle pipe


715




b


is retracted toward base unit


716


. When retraction of middle pipe


715




b


is stopped, retraction of outer pipe


715




c


along middle pipe


715




b


is correspondingly stopped, such that middle pipe


715




b


is also limited or substantially precluded from extending or protruding outwardly from outer pipe


715




c


. In the illustrated embodiment, the inward retraction of middle pipe


715




b


relative to inner pipe


715




a


is limited by a stop member or device


722


(

FIGS. 56A and 56D

) positioned at the inner end of inner pipe


715




a


. Stop member


722


includes a pair of semi-cylindrical sleeve portions


722




a


which are removably attached or mounted to inner pipe


715




a


, such as via straps or bands


722




b


. Sleeve portions


722




a


contact flange bearing


715




b


″ at inner end of middle pipe


715




b


to substantially preclude further inward movement of middle pipe


715




b


along inner pipe


715




a


. In order to facilitate maintenance or inspection of the seals and bands of the inner and middle pipes, the sleeve portions


722




a


of stop member or device


722


may be removed to allow further retraction of middle pipe


715




b


relative to inner pipe


715




a


. Because the amount of retraction of outer pipe


715




c


along middle pipe


715




b


is controlled by the amount of retraction of middle pipe


715




b


along inner pipe


715




a


, the further retraction of middle pipe


715




b


along inner pipe


715




a


allows corresponding further retraction of outer pipe


715




c


relative to middle pipe


715




b


via extension and retraction device


743


. The relative lengths of the pipe sections are selected to provide a desired amount of extension of the middle and inner pipe sections from the outer pipe section when the pipe assembly is fully retracted.




As shown in

FIG. 62A

, full retraction of the middle and outer pipe sections results in inner pipe


715




a


extending or protruding longitudinally outwardly with respect to middle pipe


715




b


and outer pipe


715




c


, while middle pipe


715




b


extends or protrudes longitudinally outwardly with respect to outer pipe


715




c


, such that the outer end portions


715




a


′ and


715




b


′ extend outwardly and are exposed. This allows for access to the seals


720




a


,


720




b


and wear bands


720




e


for the pipes


715




a


,


715




b


, to facilitate inspection, maintenance and/or replacement of the seals and bands without having to disassemble the pipe assembly


714


. Although shown and described with respect to placing apparatus


700


, it is envisioned that a stop member or device of the type discussed above may be positioned along the telescoping conduits or pipe assemblies of other placing apparatus embodiments, such as a placing apparatus of the types discussed above or below.




Placing apparatus


700


further includes a plurality of brackets


777




a


,


777




b


,


777




c


, for guiding and supporting hydraulic hoses or lines


777




d


(

FIGS. 56A-D

,


58


and


61


), which provide pressurized hydraulic fluid to the outer movable support unit


718


and to the hydraulic cylinders of the discharge tube assembly


750


and plow assembly


772


, discussed below.




Discharge end


714




b


of pipe assembly


714


is connected to a discharge tube assembly


750


, which is bendable or movable relative to discharge end


714




b


to place concrete in an arcuate path with respect to movable support unit


718


and discharge end


714




b


of pipe assembly


714


, similar to discharge tube assembly


650


discussed above with respect to concrete placing apparatus


600


. Because discharge tube assembly


750


and plow assembly


772


are substantially similar to those of placing apparatus


600


, discussed above, a detailed description of theses components will not be repeated herein. Briefly, discharge tube assembly


750


includes a flexible tube


752


which is connected to the discharge end


714




b


of pipe assembly


714


, and an articulating support assembly


754


, which supports the flexible tube


752


and is movable in either direction to flex or bend the tube


752


such that a discharge outlet


752




a


of tube


752


is swept through an arcuate path relative to the discharge end


714




b


of pipe assembly


714


. The articulating support assembly


754


is mounted at or secured to a cross member


732


of movable support unit


718


and includes a pivoting or articulating support member


760


pivotally mounted at the end of an arm


758


extending from the cross member


732


. The arm


758


may be further supported via a cable or other support member


758




a


(

FIGS. 55

,


57


and


58


) secured to cross member


732


to limit downward deflection of articulating support assembly


754


. The articulating support member


760


is pivotable via extension or retraction of an hydraulic cylinder


762


and includes a pair of vertical supports


764


extending upwardly therefrom. The vertical supports


764


function to guide the tube toward either side to side direction as the articulating support member


760


is pivoted relative to the mounting arm


758


, while allowing for vertical adjustment of the discharge end


752




a


via pins and mounting openings along supports


764


, as discussed above.




Screeding assembly or plow assembly


772


is mounted at an outer end of flexible tube assembly


750


for spreading out and smoothing the uncured concrete as it is discharged from the flexible tube onto the support surface. Articulating support


760


includes a pair of cross members


775




a


,


775




b


, which extend laterally outwardly from articulating support


760


for mounting a pair of mounting linkages


776




a


,


776




b


, respectively, to pivotally mount plow assembly


772


to the articulating support


760


, as discussed above with respect to plow assembly


672


of placing apparatus


600


. An hydraulic cylinder


778


is then extendable and retractable to lower and raise a plow


774


, such that the plow


774


engages the uncured concrete at an appropriate level for spreading and smoothing the concrete at an appropriate depth on the support surface. As discussed above with respect to plow assembly


672


, plow assembly


772


may be vertically adjusted in response to a manual input or an automatic control, which may further be operable in response to a laser leveling system having a laser beacon receiver


789


mounted to the plow


774


of plow assembly


772


.




Concrete placing apparatus


700


thus may be converted from an operational or in use mode, as shown in

FIGS. 55-59

, to a transport or compact mode, as shown in

FIGS. 60-62

, via pivotal movement of the tires


725


of the movable base unit


716


and the movable support unit


718


about respective vertical axes, thereby narrowing the profile of apparatus


700


. Additionally, the three stage boom allows for a shorter retracted length of the apparatus for entry into man lift elevators or the like commonly used at multi-story elevated deck construction sites. This substantially reduces assembly and disassembly down time for assembling and disassembling the apparatus at the worksite in order to move the apparatus from one work site to the next.




When in the operational or in use mode, with the wheels pivoted toward their laterally outward position, a pin or stop or the like (not shown) may be provided to prevent unintentional pivotal movement of the wheels to their inward position, such that wheels


725


may be limited to pivot only within an operable range when the apparatus is in its operable orientation. When it is desired to retract the wheels to their inward position, in order to move the apparatus from one worksite to the next, the pin or stop may be removed to allow pivotal movement of the wheels to their inward position and then to allow steering of the wheels at their inward position to move the apparatus to the next worksite.




The hydraulic cylinders and hydraulic motors of placing apparatus


700


are preferably controlled via an open loop, closed center hydraulic system, similar to placing apparatus


600


, discussed above. The system is operable to control the hydraulic fluid motors and fluid cylinders on both of the movable units


716


and


718


and on the pipe assembly


714


, discharge tube assembly


750


, and plow assembly


772


, similar to the hydraulic systems discussed above. Optionally, the hydraulic systems and controls for placing apparatus


700


may be remotely controllable, such that the apparatus can be driven and maneuvered from a remote location, or may be programmable to move the apparatus and dispense concrete at the support surface in a programmed manner.




When positioned at the targeted support surface, placing apparatus


700


is movable via driving and steering of movable base unit


716


and/or driving and steering of movable support unit


718


. When positioned at the targeted location of the support, the supply end of the connector pipe


713


is connected to a supply tube or pipe which is further connected to the concrete supply or source (not shown). The pipe assembly


714


may then be extended outwardly via the hydraulic motor


780




a


turning or driving sprocket member


780


, while the wheels


725


of movable support unit


718


may freely roll or correspondingly drive along the support surface. As uncured concrete is placed at the support surface, wheels


725


of movable support unit


718


may be turned and driven in a desired direction, in order to move the discharge end of the pipe assembly


714


in a generally arcuate path about the movable base unit


716


. The discharge tube assembly


750


may also be actuated to sweep the discharge end


752




a


of the discharge tube


752


back and forth through a smaller, generally arcuate path about the discharge end


714




b


of pipe assembly


714


. Similar to the above discussed placing processes, pipe assembly


714


may be partially retracted after each pass or sweep of the discharge end of the pipe assembly, such that the next sweep of the pipe assembly covers a different area of the support surface. Also, the plow assembly may generally smooth the uncured concrete at the support surface as the concrete is being placed by the discharge tube. After concrete has been placed and smoothed over the entire targeted area, the supply pipes may be disconnected and the movable base unit and movable support unit may be driven or otherwise moved to the next targeted location.




Referring now to

FIGS. 63-66

, a concrete placing apparatus


800


includes a two-wheeled movable base unit


816


, a two-wheeled movable support unit


818


and an extendable and retractable conduit or pipe assembly


814


supported thereon. Pipe assembly


814


is supported at or near a discharge end


814




b


by movable support unit


818


and at or near a supply end


814




a


by movable base unit


816


(FIG.


64


). Supply end


814




a


is connected to a connector pipe


813


(

FIGS. 64 and 66

) which is mounted to base unit


816


and extends rearwardly therefrom for connection to a supply hose or tube


813




a


(FIG.


66


), which is further connectable to the supply pipes and pumping truck or concrete supply (not shown). Additionally, discharge end


814




b


of pipe assembly


814


is connected to a discharge tube assembly


850


, which includes a discharge tube or pipe


852


, an end


852




a


of which is laterally movable relative to discharge end


814




b


of pipe assembly


814


to place concrete in a generally arcuate or side to side path with respect to movable support unit


818


and discharge end


814




b


of pipe assembly


814


, as shown in FIG.


66


.




Movable base unit


816


and movable support unit


818


are substantially similar to movable units


716


and


718


, discussed above, such that a detailed discussion of these units will not be repeated herein. Likewise, pipe assembly


814


is substantially similar to pipe assembly


714


, discussed above, and is extended and retracted via an extension and retraction device


843


. The extension and retraction device


843


is similar to extension and retraction device


743


, such that a detailed discussion will not be repeated herein. Suffice it to say that extension and retraction device


843


includes a motorized sprocket member (shown generally at


880


) and a chain member


881


, whereby sprocket member


880


is rotated along chain member


881


to extend and retract middle pipe


815




b


relative to inner pipe


815




a


and base unit


816


. A pulley


884




a


and a flexible member


886




a


cooperate (as discussed above with respect to placing apparatus


700


) to extend outer pipe


815




c


relative to middle pipe


815




b


as middle pipe


815




b


is extended from inner pipe


815




a


away from base unit


816


via rotation of sprocket member


880


, such as in the clockwise direction in FIG.


65


. Likewise, a pair of pulleys


884




b


and a pair of flexible members


886




b


cooperate (as also discussed above with respect to placing apparatus


700


) to retract outer pipe


815




c


relative to middle pipe


815




b


as middle pipe


815




b


is retracted along inner pipe


815




a


toward base unit


816


via rotation of sprocket member


880


in the opposite direction, such as in the counter-clockwise direction in FIG.


65


. Therefore, pipe assembly


814


is generally uniformly extended and retracted relative to the base unit


816


by extension and retraction device


843


.




Similar to concrete placing apparatus


700


, discussed above, concrete placing apparatus


800


may be converted from an operational or in use mode (shown in

FIGS. 63-65

) to a transport or compact mode (not shown) via pivotal movement of the tires


825


of the movable base unit


816


and the movable support unit


818


about respective vertical axes, thereby narrowing the profile of apparatus


800


. Additionally, the three stage boom allows for a shorter retracted length of the apparatus for entry into man lift elevators or the like commonly used at multi-story elevated deck construction sites. This substantially reduces assembly and disassembly down time for assembling and disassembling the apparatus at the worksite in order to move the apparatus from one work site to the next.




Discharge tube assembly


850


is mounted to the discharge end


814




b


of pipe assembly


814


and is operable to place concrete across an area generally in front of movable support unit


818


. Discharge tube or pipe


852


of discharge tube assembly


850


includes a curved portion or elbow


852




b


at an end of tube


852


opposite discharge end


852




a


. Curved portion


852




b


is rotatably mounted to discharge end


814




b


of conduit


814


and further includes an actuator mounting collar or extension


852




c


(

FIG. 63

) extending radially outwardly therefrom. An actuator


861


is mounted between mounting extension


852




c


and a support arm


864


extending forwardly from support unit


818


. Actuator


861


preferably comprises an hydraulic cylinder and is extendable and retractable to cause rotation of curved portion


852




b


relative to discharge end


814




b


of conduit


814


(as can be seen in FIG.


63


), thereby causing corresponding lateral or arcuate movement of discharge end


852




a


of discharge tube


852


relative to conduit or pipe assembly


814


.




Placing apparatus


800


preferably further includes a plow assembly


872


adjustably mounted to support unit


818


. Plow assembly


872


includes a strike-off plow


874


and is adjustably mounted to support unit by a support assembly


854


. Support assembly


854


includes a support member


855


mounted to an upper portion of support unit


818


and extending forwardly therefrom, and an articulating support member


860


pivotally mounted to an outer end


855




a


of support member


855


to provide for lateral adjustment of plow assembly


872


. In the illustrated embodiment, articulating support member


860


is angled or bent downwardly toward an outer end


860




a


for mounting to a cross member


875


(

FIG. 63

) of plow assembly


872


. An actuator


862


(FIGS.


63


and


65


), such as an hydraulic cylinder, is mounted between a mounting bracket


855




b


of support member


855


and a mounting bracket


860




b


of articulating support member


860


. Actuator


862


is extendable and retractable to cause pivotal movement of articulating support member


860


relative to support member


855


, similar to actuator


762


of support assembly


754


, discussed above.




Plow assembly


872


is mounted to outer end


860




a


of articulating support member


860


at cross member


875


and is laterally movable and adjustable relative to support unit


818


via articulation of support assembly


854


. Similar to screeding assembly


72


, discussed above, plow assembly


872


includes a pair of generally vertical adjustable supports or tube assemblies


890


which are adjustable via extension and retraction of a pair of hydraulic cylinders


891


. As hydraulic cylinders


891


are extended or retracted, an inner support rod


890




a


is movable along and within an outer cylindrical sleeve


890




b


, which is fixedly secured to mounting beam or cross member


875


. A lower end


890




c


of each inner support rod


890




a


is secured to strike-off plow


874


, such that vertical adjustment of support rods


890




a


relative to outer sleeves


890




b


causes vertical adjustment of plow


874


with respect to beam


875


and support unit


818


. Preferably, plow assembly


872


further includes a pair of laser receivers


889


mounted at an upper end


890




d


of inner support rods


890




a


, such that vertical adjustment of the inner support rods


890




a


, and thus of plow


874


, is accomplished in response to the laser receivers detecting a laser plane generated by a laser plane generator (not shown) of a laser leveling system, as discussed above. It is further envisioned that plow assembly


872


may include a vibrating member or device for screeding the uncured concrete surface.




During operation, placing apparatus


800


functions substantially similar to placing apparatus


700


, discussed above, such that a detailed discussion will not be repeated herein. Suffice it to say that, after placing apparatus


800


has been set up at the targeted area, the extendable conduit


814


is extended to a desired length and uncured concrete is pumped to placing apparatus


800


and discharged at the support surface at discharge tube


852


. Actuation of actuator


861


causes lateral or arcuate movement of discharge end


852




a


of discharge tube


852


via rotation of tube


852


and curved portion


852




b


relative to conduit


814


, while corresponding actuation of actuator


862


causes corresponding lateral adjustment or arcuate movement of plow


874


relative to support unit


818


and conduit


814


. Also, actuation of actuators


891


causes vertical adjustment of plow


874


to spread and smooth the discharged uncured concrete to a desired level or grade. The support unit


818


may be moved and the conduit may be extended or retracted to further adjust the location of the discharge tube


852


and plow


874


at the support surface until uncured concrete has been placed over the entire targeted area, as discussed above.




Accordingly, the concrete placing apparatus of the present invention is a compactable and extendable placing apparatus which may be easily maneuvered and driven between worksites. Because the wheels of the movable base unit and of the movable support unit are laterally retractable via 180 degrees of pivotal movement about their vertical axes, the concrete placing apparatus is able to be configured to a narrow profile, transportation state or orientation, to allow the concrete placing apparatus to be driven through narrow openings, such as doors and man lifts or the like. Additionally, because the extendable conduit includes three telescoping sections, the extendable conduit is retractable to a shorter retracted state, while still providing sufficient extension of the conduit for placement of the concrete at the support surface. The narrow profile and shorter overall length of the placing apparatus when in its compact transportation state facilitates easier maneuvering and transporting of the placing apparatus between worksites, without requiring disassembly of the apparatus. When the apparatus is moved to and positioned at a worksite, the wheels are pivoted from their laterally inward position to their laterally outward or operable position or orientation to provide enhanced stability of the placing unit during placement of concrete at the support surface. The apparatus is then connected to the supply source of concrete and may then begin placing concrete at the support surface. The extendable conduit is extendable to a fully extended length while placing concrete at the support surface, while the movable support may be driven over the support surface in an arcuate path or other path with respect to the movable base unit, in order to place uncured concrete at the support surface. Additionally, the discharge tube is movable to be swept or moved arcuately side to side with respect to the movable support unit to further enhance placement of the uncured concrete at the support surface. The plow assembly may then spread or smooth the uncured concrete over the support surface as it is placed thereon. The plow functions to spread and smooth the uncured concrete over the support surface as the concrete is placed thereon, and may include a vibrating member for screeding the uncured concrete. The strike-off plow assembly also may include a laser control system to control the approximate height or grade of the concrete slab. This avoids the build-up of piles of concrete or low spots on the support surface or deck as the uncured concrete is placed thereon.




Additionally, because the extendable pipes are retracted and extended using a single hydraulic motor driving a sprocket or gear along a track or chain, the concrete placing apparatus of the present invention requires less hydraulic fluid for extension and retraction of the extendable conduit than an embodiment having multiple hydraulic cylinders and/or motors. Accordingly, less horsepower is required and a smaller engine may be implemented on the movable base unit, along with a smaller reservoir with lower hydraulic oil capacity, in order to reduce the overall size and weight of the movable base unit.




Therefore, the concrete placing apparatus of the present invention provides a compact and light-weight placing apparatus, which may be transported from one worksite to the next, with minimal disassembly required. The placing apparatus is retractable to a narrow profile and short length unit to allow the apparatus to be moved or driven through normal doorways and into and out from conventional manlifts, in order to transport the unit to an elevated deck or support surface with minimal or no disassembly of the unit. If necessary, the discharge tube assembly and plow assembly may be easily removed from and installed to the movable support unit when transporting the concrete placing apparatus from one site to the next.




Although shown as having a discharge end of the tube assembly for discharging uncured concrete onto a targeted area of the support surface, the placing apparatus embodiments of the present invention may also or otherwise include a screeding device at an outer end of the apparatus to grade and smooth the uncured concrete on the support surface following discharge from the discharge outlet of the pipe assembly. The screeding devices may be of the type discussed above with respect to placing and screeding apparatus


10


′ or placing and screeding apparatus


10


″, or other types of screeding devices, without affecting the scope of the present invention. Optionally, the screeding device may include a generally V-shaped or generally straight strike-off plow, such as of the type discussed above with respect to placing apparatus


600


,


700


and/or


800


. The screeding device may be implemented with the discharge tube, such that the screeding device or plow grades and smoothes the concrete following discharge from the discharge end of the tube. Alternately, a screeding device alone may be positioned at an outer end of a support member, which does not place uncured concrete and is movable to move the screeding device relative to the support surface, such that the screeding device is operable to grade and smooth uncured concrete which was previously placed at the support surface.




Each of the embodiments of the base units discussed above may be implemented with any of the embodiments of the lead units or movable supports. It is envisioned that in certain applications, a particular design or combination may be preferred. For example, it would be preferable to implement an air cushion lead vehicle and possibly even an air cushion base in areas where at least a portion of the concrete has already been placed, or where loading requirements dictate a low ground pressure unit, such as on decks for elevated slabs, while different units may be preferred when the concrete is to be placed over dirt or sand, since the air cushion units may kick up a substantial amount of dirt and dust over such terrain.




Likewise, each of the embodiments of the base units and support units may be implemented with any of the embodiments of the pipe assemblies or conduits. If a telescopingly extendable and retractable pipe assembly is used, such an assembly may include an extension and retraction device as discussed above with respect to placing apparatus


700


,


800


. The telescopingly extendable and retractable pipe assembly may also be capable of over-retracting to expose the seals and wear bands of the inner pipe sections to facilitate inspection, maintenance and replacement of the seals and wear bands.




It is further envisioned that the base and lead units of the present invention may be manually controlled, and may even include an operator station for an operator to sit at and drive the vehicles while controlling the extension and retraction of at least one of the tubes. However, and preferably, at least the lead unit of each embodiment is remotely controllable via radio or electronic wire and may even comprise a programmable control which is operable to automatically move the lead unit and the tube assembly through the steps described above with respect to

FIGS. 31-34

or

FIGS. 43-48

without any manual intervention required. The programmable control may also be operable to open and close a valve in the tube assembly to place concrete only in the appropriate areas to provide a generally uniform distribution of uncured concrete over the entire targeted area. The only manual intervention then is to position the base unit at the desired location and connect the supply end of the tube assembly to the supply hoses, tubes, and/or pipes, which are connected to a pumping device.




Preferably, the base unit of the present invention further includes a radio receiver and control, which are operable to receive signals from a remote control transmitter used by an operator near the machine and to control the hydraulic drive motors, steering cylinders and other hydraulic cylinders and/or motors to maneuver the placing apparatus for placement of concrete at the support surface.




Therefore, the present invention provides a placing and/or screeding apparatus which is easily maneuverable and which may easily be implemented in areas where a boom truck cannot reach, such as remote areas of buildings or areas with low overhead clearance, or raised or elevated areas where weight or ground pressure may be a concern. The apparatus may include a conduit or tube or pipe assembly which is operable to provide uncured concrete to a discharge end of the conduit. The conduit or pipe assembly may be extendable and retractable to move the discharge end throughout the targeted area of the support surface. It is envisioned that the tube or pipe assembly may be extendable via a telescoping assembly, an articulated assembly, a flexible, bending assembly, an accordion type or corrugated conduit assembly, or any other means for extending and retracting a discharge end of the apparatus relative to a base or support, without affecting the scope of the present invention. The present invention may further include a screeding device at a dispensing end of the tube assembly to grade and/or smooth and/or compact the concrete as it is placed, thereby eliminating the additional step of setting up a separate screeding apparatus and screeding the concrete after it has been placed. Alternately, various embodiments of the movable units may include only a screeding device for grading, smoothing and/or compacting previously placed uncured concrete. The screeding device may be implemented with one ore more of the wheeled units, air cushion support units and/or swing tractor units, without affecting the scope of the present invention.




Additionally, the air cushion embodiments of the base and lead units facilitate movement of the apparatus over areas which are covered with uncured concrete, in order to place additional concrete and/or to smooth and compact the already placed concrete, without disturbing the uncured concrete which has already been placed and perhaps smoothed. The air cushion supports are especially useful in placing and/or screeding concrete in areas where a wheeled unit or other type of support may be too heavy or the support force too concentrated, such as on corrugated metal decking of elevated slabs. The air cushion supports spread the support force/weight of the supports and tube assembly and/or screeding device over a larger footprint to substantially reduce the ground pressure being applied at the support surface. One or more air cushion supports may be implemented with a concrete supply unit, such as a pipe or tube assembly, a hopper, or any other device which may provide/dispense concrete or other material at a targeted location, and/or a screeding device. The air cushion support(s) may be movable via movement of a tube assembly, such as extension/retraction and/or angular adjustment of the tube assembly, or may be movable via adjustment of an angle of one or more fan units, or pivotal movement of a base or other support, or any other means for moving the air cushion support generally horizontally over the support surface.




Changes and modifications in the specifically described embodiments can be carried out without departing from the principles of the invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law.



Claims
  • 1. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame.
  • 2. The concrete placing apparatus of claim 1, wherein said movable wheeled base unit and said movable wheeled support unit are movable when said two wheels of the respective unit are in said laterally inward position.
  • 3. The concrete placing apparatus of claim 2, wherein said movable wheeled base unit and said movable wheeled support unit are movable when said two wheels of the respective unit are in said laterally outward position.
  • 4. The concrete placing apparatus of claim 1, wherein said conduit comprises an extendable conduit having at least two sections extendable and retractable relative to one another.
  • 5. The concrete placing apparatus of claim 4, wherein said extendable conduit comprises at least two sections, whereby one of said at least two sections is telescopingly extendable and retractable with respect to the other of said at least two sections, one of said at least two sections being supported by said movable base unit, another of said at least two sections being supported by said movable support unit.
  • 6. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame, wherein each of said movable wheeled base unit and said movable wheeled support unit include said frame and said two wheels adjustably mounted to said frame.
  • 7. The concrete placing apparatus of claim 6, wherein each of said two wheels of each of said movable wheeled base unit and said movable wheeled support unit are independently drivable via a motor.
  • 8. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame, wherein said wheels are adjustable relative to said frame via pivotal movement of said wheels about a generally vertical pivot axis at opposite sides of said frame.
  • 9. The concrete placing apparatus of claim 8, wherein said wheels are pivotally adjusted via a double ended hydraulic cylinder, whereby one end of said hydraulic cylinder is extendable and retractable to pivot one of said wheels relative to said frame and the other end of said hydraulic cylinder is correspondingly retractable and extendable to correspondingly pivot the other one of said wheels relative to said frame.
  • 10. The concrete placing apparatus of claim 8, wherein said wheels are correspondingly adjustable about said generally vertical pivot axes to steer said at least one of said wheeled movable base unit and said wheeled movable support unit.
  • 11. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame, wherein said movable support unit is operable to movably support said discharge end of said conduit along an arcuate path relative to said movable base unit.
  • 12. The concrete placing apparatus of claim 11, wherein said movable support unit is independently movable via a drive motor to movably support said discharge end of said conduit.
  • 13. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface, said conduit comprising an extendable conduit having at least two sections extendable and retractable relative to one another; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame, said extendable conduit comprising at least two sections, whereby one of said at least two sections is telescopingly extendable and retractable with respect to the other of said at least two sections, one of said at least two sections being supported by said movable base unit, another of said at least two sections being supported by said movable support unit, wherein an inner one of said at least two sections is slidable within an outer one of said at least two sections, said inner one of said at least two sections including at least one seal for sealing said inner one of said at least two sections to said outer one of said at least two sections.
  • 14. The concrete placing apparatus of claim 13, wherein said inner one of said at least two sections is extendable with respect to said outer one of said at least two sections to expose said at least one seal of said inner one of said at least two sections.
  • 15. The concrete placing apparatus of claim 14, wherein extension of said inner one of said at least two sections is limited by an adjustable stop, said adjustable stop being adjustable to allow said inner one of said at least two sections to extend with respect to said outer one of said at least two sections to expose said at least one seal.
  • 16. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface, said conduit comprising an extendable conduit having at least two sections extendable and retractable relative to one another; a movable wheeled base unit which supports said supply end of said conduit; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame, wherein said extendable conduit comprises first, second and third sections which are telescopingly extendable and retractable with respect to one another, said first section being supported at said movable base unit and said third section being supported at said movable support unit, said second section being extendable and retractable relative to said first section and said third section being extendable and retractable relative to said second section.
  • 17. The concrete placing apparatus of claim 16, wherein said extendable conduit is extended and retracted in response to actuation of an extension and retraction device.
  • 18. The concrete placing apparatus of claim 17, wherein said extension and retraction device includes a drive member mounted at said second section and a track member extending along said first section, said drive member engaging said track member to move said second section relative to said first section.
  • 19. The concrete placing apparatus of claim 18, wherein said extension and retraction device includes at least one pulley and at least one flexible member routed around said at least one pulley and operable to pull at said third section in response to movement of said second section relative to said first section.
  • 20. The concrete placing apparatus of claim 19, wherein said extension and retraction device is operable to correspondingly extend said second section relative to said first section and said third section relative to said second section.
  • 21. The concrete placing apparatus of claim 17, wherein said extension and retraction device is operable to correspondingly extend said second section relative to said first section and said third section relative to said second section.
  • 22. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit; a movable wheeled support unit which is operable to movably support said discharge end of said conduit, at least one of said movable wheeled base unit and said movable wheeled support unit having a frame and two wheels adjustably mounted to said frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said frame; and a discharge tube assembly mounted to said support unit at said discharge end of said conduit, said discharge tube assembly including a tube and being operable to move a discharge end of said tube along an arcuate path relative to said discharge end of said conduit.
  • 23. The concrete placing apparatus of claim 22, wherein said discharge end of said tube is vertically adjustable relative to said discharge end of said conduit.
  • 24. The concrete placing apparatus of claim 22, wherein said tube includes a curved portion, said discharge end of said tube being moved along the arcuate path via an actuator which is operable to rotate said curved portion of said tube relative to said conduit.
  • 25. The concrete placing apparatus of claim 22 further including a plow assembly mounted at said discharge tube assembly, said plow assembly being operable to generally smooth and spread the uncured concrete at the support surface as it is discharged from said discharge end of said tube.
  • 26. The concrete placing apparatus of claim 25, wherein said plow assembly is vertically adjustable relative to said support unit.
  • 27. The concrete placing apparatus of claim 26, wherein said plow assembly is vertically adjustable in response to a laser leveling system.
  • 28. The concrete placing apparatus of claim 26, wherein said plow assembly is laterally adjustable relative to said support unit.
  • 29. The concrete placing apparatus of claim 28, wherein said discharge end of said tube is laterally adjustable relative to said discharge end of said conduit.
  • 30. The concrete placing apparatus of claim 29, wherein said discharge end of said tube and said plow assembly are correspondingly laterally adjusted to place and smooth uncured concrete at the support surface.
  • 31. The concrete placing apparatus of claim 25, wherein said plow assembly further includes a vibrating member for screeding the uncured concrete surface.
  • 32. The concrete placing apparatus of claim 25, wherein said plow assembly comprises a generally V-shaped plow.
  • 33. A method for placing uncured concrete at a support surface, said concrete placing apparatus comprising:providing a concrete placing apparatus having a two-wheeled base unit and a two-wheeled support unit, said two-wheeled units supporting opposite ends of an extendable conduit assembly; adjusting a lateral position of each of a pair of wheels for each of said two-wheeled units between an inward state and an outward state; positioning said concrete placing apparatus at a support surface; connecting a supply of uncured concrete to a supply end of said extendable conduit; discharging uncured concrete from a discharge end of said extendable conduit onto the support surface; and moving at least one of said two-wheeled units while discharging the uncured concrete.
  • 34. The method of claim 33 including plowing the uncured concrete discharged onto the support surface with a plow assembly mounted at said two-wheeled support unit.
  • 35. The method of claim 34 including screeding the uncured concrete discharged onto the support surface with a vibrating member mounted at said two-wheeled support unit.
  • 36. The method of claim 34, wherein plowing the uncured concrete includes vertically adjusting said plow assembly.
  • 37. The method of claim 36, wherein vertically adjusting said plow assembly includes vertically adjusting said plow assembly in response to a laser leveling system.
  • 38. The method of claim 33 including screeding the uncured concrete discharged onto the support surface with a vibrating member mounted at said two-wheeled support unit.
  • 39. A method for placing uncured concrete at a support surface, said concrete apparatus comprising:placing providing a concrete placing apparatus having a two-wheeled base unit and a two-wheeled support unit, said two-wheeled units supporting opposite ends of an extendable conduit assembly; adjusting a lateral position of each of a pair of wheels for each of said two-wheeled units between an inward state and an outward state, wherein adjusting a lateral position of each of the pair of wheels includes pivoting each of said wheels about a pivot axis from the retracted state to the outward state at the support surface; positioning said concrete placing apparatus at a support surface; connecting a supply of uncured concrete to a supply end of said extendable conduit; discharging uncured concrete from a discharge end of said extendable conduit onto the support surface; and moving at least one of said two-wheeled units while discharging the uncured concrete.
  • 40. The method of claim 39 further including adjusting a degree of extension of said conduit assembly at least prior to discharging the uncured concrete.
  • 41. The method of claim 40, wherein adjusting the degree of extension of said conduit assembly includes adjusting the degree of extension while discharging the uncured concrete.
  • 42. The method of claim 40, wherein adjusting a degree of extension of said conduit assembly includes extending and retracting a first conduit supported by said two-wheeled support unit relative to a second conduit supported by said two-wheeled base unit.
  • 43. The method of claim 42, wherein extending and retracting said first conduit relative to said second conduit includes extending and retracting said first conduit via telescopic movement of said first conduit relative to said second conduit.
  • 44. The method of claim 43 including extending said second conduit relative to said first conduit to extend said second conduit outward from said first conduit to expose at least one seal around said second conduit.
  • 45. The method of claim 43, wherein adjusting the degree of extension further includes extending and retracting said first conduit relative to a third conduit and extending and retracting said third conduit relative to said second conduit.
  • 46. The method of claim 45, wherein extending and retracting said first conduit relative to said second conduit includes rotatably driving a drive member along a track member secured to said base unit, said drive member being positioned at said second conduit to move said second conduit relative to said track member and said first conduit.
  • 47. The method of claim 46, wherein extending and retracting said conduits further includes moving at least one pulley along at least one flexible member routed around said at least one pulley to pull at said third conduit in response to movement of said second conduit relative to said first conduit.
  • 48. The method of claim 47, wherein extending and retracting said conduits further includes correspondingly extending said first conduit from said third conduit and said third conduit from said second conduit.
  • 49. A method for placing uncured concrete at a support surface, said concrete placing apparatus comprising:providing a concrete placing apparatus having a two-wheeled base unit and a two-wheeled support unit, said two-wheeled units supporting opposite ends of an extendable conduit assembly; adjusting a lateral position of each of a pair of wheels for each of said two-wheeled units between an inward state and an outward state; positioning said concrete placing apparatus at a support surface, wherein adjusting a lateral position of each of the pair of wheels and positioning said concrete placing apparatus at a support surface includes: adjusting the lateral position of the wheels to the inward state; moving said concrete placing apparatus to the support surface; and adjusting the lateral position of the wheels to the outward state; connecting a supply of uncured concrete to a supply end of said extendable conduit; discharging uncured concrete from a discharge end of said extendable conduit onto the support surface; and moving at least one of said two-wheeled units while discharging the uncured concrete.
  • 50. The method of claim 49, wherein moving said concrete placing apparatus to the support surface includes moving said concrete placing apparatus to an elevated support surface.
  • 51. The method of claim 50, wherein moving at least one of said two-wheeled units includes moving both of said two-wheeled units over the elevated support surface and discharging uncured concrete while said wheels of both of said two-wheeled units are adjusted to the laterally outward state.
  • 52. The method of claim 50, wherein prior to moving said concrete placing apparatus to the support surface, said method includes retracting said extendable conduit to a retracted state.
  • 53. A method for placing uncured concrete at a support surface, said concrete placing apparatus comprising:providing a concrete placing apparatus having a two-wheeled base unit and a two-wheeled support unit, said two-wheeled units supporting opposite ends of an extendable conduit assembly; adjusting a lateral position of each of a pair of wheels for each of said two-wheeled units between an inward state and an outward state; positioning said concrete placing apparatus at a support surface; connecting a supply of uncured concrete to a supply end of said extendable conduit; discharging uncured concrete from a discharge end of said extendable conduit onto the support surface; moving at least one of said two-wheeled units while discharging the uncured concrete; plowing the uncured concrete discharged onto the support surface with a plow assembly mounted at said two-wheeled support unit; and laterally adjusting a discharge end of said conduit with respect to said support unit and correspondingly laterally adjusting said plow assembly with respect to said support unit.
  • 54. A method for placing uncured concrete at a support surface, said concrete placing apparatus comprising:providing a concrete placing apparatus having a two-wheeled base unit and a two-wheeled support unit, said two-wheeled units supporting opposite ends of an extendable conduit assembly; adjusting a lateral position of each of a pair of wheels for each of said two-wheeled units between an inward state and an outward state; positioning said concrete placing apparatus at a support surface; connecting a supply of uncured concrete to a supply end of said extendable conduit; discharging uncured concrete from a discharge end of said extendable conduit onto the support surface; moving at least one of said two-wheeled units while discharging the uncured concrete; and laterally adjusting a discharge end of said conduit relative to said support unit.
  • 55. A concrete placing apparatus for placing uncured concrete at a support surface, said concrete placing apparatus comprising:a conduit having a supply end and a discharge end, said supply end being operable to receive a supply of uncured concrete, said discharge end being operable to discharge uncured concrete to the support surface; a movable wheeled base unit which supports said supply end of said conduit, said movable wheeled base unit having a base frame and two wheels adjustably mounted to said base frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said base frame; and a movable wheeled support unit which is operable to movably support said discharge end of said conduit, said movable wheeled support unit having a support frame and two wheels adjustably mounted to said support frame, said two wheels being adjustable between a laterally outward position and a laterally inward position relative to said support frame.
  • 56. The concrete placing apparatus of claim 55, wherein said wheels of said base unit and said wheels of said support unit are adjustable relative to said frame via pivotal movement of said wheels about a generally vertical pivot axis at opposite sides of said base frame and said support frame, respectively.
  • 57. The concrete placing apparatus of claim 56, wherein said wheels are pivotally adjusted via a double ended hydraulic cylinder, whereby one end of said hydraulic cylinder is extendable and retractable to pivot one of said wheels relative to said base and support frames and the other end of said hydraulic cylinder is correspondingly retractable and extendable to correspondingly pivot the other one of said wheels relative to said base and support frames.
  • 58. The concrete placing apparatus of claim 55, wherein said wheels are correspondingly adjustable about said generally vertical pivot axes to steer said wheeled movable base unit and said wheeled movable support unit.
  • 59. The concrete placing apparatus of claim 55, wherein said movable support is operable to movably support said discharge end of said conduit along an arcuate path relative to said base unit.
  • 60. The concrete placing apparatus of claim 59, wherein said movable support is independently movable via a drive motor to movably support said discharge end of said conduit.
  • 61. The concrete placing apparatus of claim 55, wherein said conduit comprises an extendable conduit having at least two sections extendable and retractable relative to one another.
  • 62. The concrete placing apparatus of claim 61, wherein said at least two sections are telescopingly extendable and retractable with respect to the one another, one of said at least two sections being supported by said base unit, the other of said at least two sections being supported by said support unit.
  • 63. The concrete placing apparatus of claim 62, wherein an inner one of said at least two sections is slidable within an outer one of said at least two sections, said inner one of said at least two sections including at least one seal for sealing said inner one of said at least two sections to said outer one of said at least two sections.
  • 64. The concrete placing apparatus of claim 63, wherein said inner one of said at least two sections is extendable with respect to said outer one of said at least two sections to expose said at least one seal of said inner one of said at least two sections.
  • 65. The concrete placing apparatus of claim 64, wherein extension of said inner one of said at least two sections is limited by an adjustable stop, said adjustable stop being adjustable to allow said inner one of said at least two sections to extend with respect to said outer one of said at least two sections to expose said at least one seal.
  • 66. The concrete placing apparatus of claim 61, wherein said extendable conduit comprises first, second and third sections which are telescopingly extendable and retractable with respect to one another, said first section being supported at said base unit and said third section being supported at said support unit, said second section being extendable and retractable relative to said first section and said third section being extendable and retractable relative to said second section.
  • 67. The concrete placing apparatus of claim 66, wherein said sections of said extendable conduit are correspondingly extendable and retractable relative to one another.
  • 68. The concrete placing apparatus of claim 55 further including a discharge tube assembly mounted to said support unit at said discharge end of said conduit, said discharge tube assembly including a tube and being operable to move a discharge end of said tube laterally relative to said discharge end of said conduit.
  • 69. The concrete placing apparatus of claim 68, wherein said tube comprises a flexible tube which is flexed to move said discharge end of said tube laterally.
  • 70. The concrete placing apparatus of claim 68, wherein said tube includes a curved portion, said discharge end of said tube being laterally moved via rotation of said curved portion relative to said conduit.
  • 71. The concrete placing apparatus of claim 68, wherein said discharge end of said tube is vertically adjustable relative to said discharge end of said conduit.
  • 72. The concrete placing apparatus of claim 68 further including a plow assembly mounted at said discharge tube assembly, said plow assembly being operable to generally smoothing and spreading the uncured concrete at the support surface as it is discharged from said discharge end of said tube.
  • 73. The concrete placing apparatus of claim 72, wherein said plow assembly is vertically adjustable relative to said support unit.
  • 74. The concrete placing apparatus of claim 73, wherein said plow assembly is vertically adjustable in response to a laser leveling system.
  • 75. The concrete placing apparatus of claim 73, wherein said plow assembly is laterally adjustable relative to said support unit as said discharge end of said tube is laterally adjusted relative to said discharge end of said conduit.
  • 76. The concrete placing apparatus of claim 72, wherein said plow assembly further includes a vibrating member for screeding the uncured concrete.
CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a continuation-in-part of U.S. patent application, Ser. No. 09/738,617, filed Dec. 15, 2000 by Philip J. Quenzi et al. for CONCRETE PLACING AND SCREEDING APPARATUS AND METHOD, which claims priority on U.S. Provisional application Ser. No. 60/172,499, filed Dec. 17, 1999 by Philip J. Quenzi et al. for CONCRETE PLACING AND SCREEDING APPARATUS AND METHOD, which are hereby incorporated herein by reference in their entireties.

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Continuation in Parts (1)
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Parent 09/738617 Dec 2000 US
Child 10/041642 US