This invention relates to power saws which typically rotatably drive industrial grade diamond impregnated blades, such saws being adapted for cutting slots into concrete slab surfaces. More particularly, this invention relates to such saws which are adapted for collecting and handling emanations of concrete dust and cuttings during slot cutting operations.
Conventional gasoline or electric motor driven concrete power saws are conventionally used for cutting slots or contraction joints within concrete slabs, such as concrete roadways, sidewalks, foundation floors, and tarmacs. During such cutting operations, concrete dust cuttings commonly and undesirably emanate from the cutting site to cover surfaces and foul the air. A primary component of concrete dust is silica, and breathing of such dust is known to contribute to onset of silicosis of the lungs. Due to concrete's common coal or fly ash content, concrete dust cuttings may also include toxic heavy metals and metalloids such as lead and arsenic. In addition to the harmful health effects of concrete dust, such dust is often difficult and time consuming to clean from floor surfaces and other surfaces such as vehicles and building fixtures and walls.
Known vacuum based systems for handling and reducing such concrete dust are undesirably mechanically complex and cumbersome, and are not economically provided.
The instant inventive concrete power saw solves or ameliorates the problems, defects, and deficiencies discussed above by providing specialized concrete dust capturing and conveying mechanisms which effectively reduce emanations of concrete dust without the provision of any vacuum actuated system or equipment.
A first structural component of the instant inventive concrete saw comprises a rollable trolley. In a preferred embodiment, the rollable trolley comprises a rigid and substantially rectangular plate steel deck having a pair of fixed rear wheels, and having at least a first adjustable height front wheel. The adjustability of the trolley's front wheels facilitates adjustability of the cutting depth of the concrete saw machine and alternatively facilitates maintenance of a constant cutting depth as diameters of rotary blades vary.
A further structural component of the instant inventive concrete saw comprises motor means which are fixedly attached to the rollable trolley. In the preferred embodiment, the motor means are mounted directly upon an upper surface of the rollable trolley, the motor means utilizing the trolley as a support pedestal.
In a preferred embodiment, the motor means comprise a four cycle air cooled gasoline engine. Suitably, the motor means may alternatively comprise a two cycle engine. Also suitably, the motor means may further alternatively comprise an electric motor. For indoor operation, the motor means may suitably comprise a propane gas powered internal combustion engine. The motor means necessarily has a rotary power output which is at least utilized for rotatably driving the machine's saw blade. The motor means preferably further drives via provided secondary turning means the machine's below described dust conveying apparatus.
A further structural component of the inventive concrete saw comprises a rotary concrete cutting blade. Preferably, the blade is of the type having impregnated industrial grade diamonds for longevity in concrete cutting use. In a preferred embodiment, the blade component is connected operatively to the motor means' rotary power output by a journal axle, belt, and pulleys combination, such combination positioning the blade for cutting impingement against underlying concrete slab surfaces.
A further structural component of the instant inventive concrete saw comprises a specially configured blade shroud which is preferably fixedly and rigidly mounted to a lateral side of the rollable trolley. The rigid mount of the shroud in combination with a rigid journal axle mount of the blade to the shroud and/or the trolley advantageously requires that blade positioning and movement be coincident with trolley positioning and movement.
In the preferred embodiment, the machine's shroud component has a plurality of side walls (preferably consisting of a lateral wall, an oppositely lateral wall, a front wall, a rear wall), a ceiling, and a floor. Preferably, the floor component comprises a slide plate which is adapted for dynamic vertical adjustment and movement. In the preferred embodiment, the combination of such shroud walls, ceiling, and floor forms, defines, and encloses a dust containment space which functions as a first stage handling space for minimization of emanations of concrete dust during concrete saw cutting.
A further structural component of the instant inventive concrete saw comprises rotary power driven dust conveyor having dust input and dust output ends. In a preferred embodiment such conveyor comprises an Archimedes' screw which operates similarly with a tube mounted helical blade auger for conveyance of granular materials. Where the invention's conveyor component comprises an Archimedes' screw, such component preferably comprises a hollow tube which receives and rotatably houses a helically bladed bit or screw. In the preferred embodiment, the lower and forward input end of the Archimedes' screw is configured integrally with the blade shroud so that the Archimedes' screw is forwardly supported and so that its input end resides within the shroud's dust containment space.
Alternatively, the rotary power driven dust conveyor component may comprise a rectangular tube mounted continuous loop dust conveyor whose input end resides within the interior space of the dust shroud. Where such alternative conveyor is provided, its continuous loop belt preferably has fixedly attached and outwardly extending cleats or dust carrying vanes which function similarly with the helical flight of the Archimedes' screw.
Further structural components of the instant inventive concrete saw comprise the secondary turning means. Where the preferred Archimedes' screw conveyor is provided, the secondary turning means are preferably connected operatively to the opposite output end of the Archimedes' screw component, such opposite end preferably being positioned upwardly and rearwardly from the shroud. Where the continuous loop conveyor alternative is provided, the secondary turning means are preferably alternatively connected operatively to a laterally extending belt driving roller at the opposite output end of the conveyor component. Like the Archimedes' screw, such conveyor opposite end is preferably positioned upwardly and rearwardly from the shroud.
Suitably, the turning means may comprise a secondary and separate electric motor or internal combustion engine whose rotary power linkage is connected to the output end of the Archimedes screw's helical bit or conveyor drive roller, as the case may be. However, in the preferred embodiment, the turning means derives its rotary power from the rotary power output of the machine's primary motor means. Where the Archimedes' screw is provided, a drive linkage comprising a second belt and pulleys combination in further combination with a rotational power redirecting gear train is provided for rotatably driving the Archimedes' screw. In the alternative belt conveyor configuration, the axes of rotation of the belt's rollers are advantageously parallel with the motor's drive output. Accordingly, the instant invention advantageously allows a single engine to simultaneously rotatably drive the machine's blade (which generates the concrete dust) and drives the machine's conveyor (either an Archimedes' screw or a belt conveyor) which conveys the concrete dust.
A further component of the instant inventive concrete saw comprises a receptacle for the receiving concrete saw cuttings. In the preferred embodiment, the receptacle comprises a bin which rolls upon and is supported by a second rollable trolley, such trolley moving in train with the first rollable trolley. Preferably, the output end of the Archimedes' screw or belt conveyor (as the case may be) is equipped with an output chute which is downwardly directed for communication with an upper opening of the receptacle.
In operation of the instant inventive concrete saw, the Archimedes' screw or belt conveyor preferably continually turns during concrete sawing operations. Concrete dust and cuttings, which are continuously drawn and thrown by the rotary blade from the sawn slot and into the shroud's dust containment space, advantageously fall into or are directed into the Archimedes' screw's or belt conveyor's input end. Continuous rotation of the Archimedes' screw's helical screw flights (or continuous upward and rearward movement of the cleats of the upper flight of the alternatively provided belt conveyor) carries such saw cuttings upwardly and rearwardly along the tube to emit into the chute, and to fall downwardly therethrough into the trailing receptacle.
As a result of operation of the inventive saw, dust emanations at and about the slot cutting site are minimized with the majority of the concrete cuttings being conveyed into and stored within the receptacle for proper disposal.
Accordingly, objects of the instant invention include the provision of a concrete cutting saw which incorporates structures, as described above, and which arranges those structures in relation to each other, in manners described above, for achievement of the beneficial functions described above.
Other and further objects, benefits, and advantages of the instant invention will become known to those skilled in the art upon review of the Detailed Description which follows, and upon review of the appended drawings.
Referring now to the drawings and in particular to Drawing
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A rotary power driven dust conveyor in the form of an Archimedes' screw is preferably provided, as indicated in
In the preferred Archimedes' screw actuated embodiment, the shroud's dust collecting land 40 is concavely configured to present a cylindrical curvature which is closely fitted for nesting receipt of the cylindrical periphery of the helical blade flights 46. Also in such preferred embodiment, the forward end of the Archimedes' screw's drive axle 48 is supported by a rotary bearing 50 which is mounted to the shroud's front wall 23, such bearing 50 effectively closing the forward end of the tube 40,41.
The shroud 38,20,19,23,34 is preferably longitudinally seamed to divide the shroud into separable lateral and oppositely lateral “clamshell” segments. In the preferred embodiment, the lateral segment includes the lateral wall 38, the curved dust collecting land 40, and the rotary bearing 50, the input end of the Archimedes' screw component preferably being integral with such lateral shroud segment. The oppositely lateral segment of the shroud preferably comprises the lateral wall 19 in combination with the curved ceiling 20. Hand turnable attachment screws 52 which extend through mounting flanges 39 and 21 are preferably provided for removably connecting the shroud's lateral and oppositely lateral segments. Such “clamshell” mode of connection of the shroud's segments facilitates easy access to the blade 24 for mechanical maintenance.
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The rearward end of the axle 48 of the Archimedes' screw is preferably rotatably driven by turning means, preferably in the form of a belt 86 and pulleys 84,88,89 combination. Such belt and pulleys combination translates rotary power from the engine's rotary power output 10 to a transverse axle 81 which is rotatably mounted within a power transfer box 82. The transverse axle 81 rotatably drives a worm gear 91 which engages and turns a pinion gear 93 which is axially joined with the Archimedes' screw's drive axle 48. A universal joint 95 advantageously accommodates for angular deflections of the Archimedes' screw with respect to the power transfer box 82. The universal joint 95 further facilitates disassembly and disconnection of the clamshell halves of the shroud without requiring disconnection of the drive shaft 48. A flexible boot 97 is provided to facilitate such clamshell disconnection. A belt and pulley shroud 90 is preferably provided for protecting operators from pinch points inherent in such power transfer system.
The Archimedes' screw's turning means preferably incorporates a tensioning pulley 92 mounted upon a pivot arm 94. Such tensioning pulley 92 may be actuated by hand manipulation of lever 98 which rotates the pivot arm 94 via a bar linkage 96. Rearward pivoting of lever 98 engages the turning means by tightening the belt 86 against drive pulleys 89 and 84. Forward deflection of lever 98 raises the tensioning pulley 92, causing the belt 86 to slacken to allow continued rotary motion of the rotary power output 10 while the axle 48 and its screw flights 46 remain motionless. Pulley 88 constitutes an idler pulley which continues to guide belt 86 while such belt is frictionally disengaged.
While the mechanical combination of the belt 86, pulleys 89, 88, 92, and 84, transverse axle 81, worm gear 91, and pinion gear 93 constitutes a preferred means for turning the Archimedes' screw axle 48, other turning means such as an independent electric motor or an independent internal combustion engine are considered to fall within the scope of the invention. Other variously configured and commonly known rotary power redirecting drive trains, such as bevel gear and drive axle combinations, are also considered to fall within the scope of the invention. The depicted belt, pulleys, and gears turning means combination is intended as being representative of such alternative turning means.
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The telescoping means which facilitate the upward and downward motions of the slide plate 34 preferably further comprise front and rear spring biased quill and shaft combinations 26 and 30, such quill and shaft combinations being rigidly mounted to the first trolley 2 by means of the rigidly mounted “L” flange 3 and rigid oppositely laterally extending bracket arms 28 and 32. Springs 33 which co-axially receive shafts 31 within the quill portions of the quill and shaft combinations 26 and 30 advantageously allow the lower ends of such shafts 31 to float upwardly and downwardly in a spring damped and normally downwardly extended fashion. Such shaft lower ends are preferably pivotally attached to the oppositely lateral edge of slide plate 34 by front and rear pivot mounts 53 (the rear pivot mount not being within views).
In operation of the above described slide plate telescoping means, a pebble 101, for example, may reside on the slab surface 102 in front of slide plate 34. Pebble 101 is intended as being representative of small changes or fluctuations in the grade or surface texture of the concrete surface 102. Upon contact of the forward end of the slide plate 34 with the pebble 101, the front end of the slide plate 34 deflects upwardly, driving shaft 31 upwardly against spring 30. Simultaneously, the sealing flange 36 slidably moves against the interior surfaces of the shroud's side walls without any breakage or interruption of the flange's dust sealing function. Continued forward passage of the slide plate 34 over pebble 101 allows the front end of the slide plate 34 to normally counter-deflect downwardly (through the action of the front quill and shaft combination 30) while the rearward end of the slide plate 34 in succession deflects upwardly (through the action of the rear quill and shaft combination 26). Accordingly, the telescoping means associated with the slide plate 34 advantageously allow the machine and the slide plate 34 to move over small concrete surface irregularities and protuberances, such as pebble 101, while continuously performing dust containment and sealing, and without any gross disturbance or variation of the cutting depth of the blade 24.
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The continuous rotary turning of the screw flights 46 within the interior space 42 of the tube 41 draws such dust 106h upwardly and rearwardly through tube 41 to emit through outlet port 43, such dust immediately falling downwardly through chute 80 and into and through 72 of receptacle 70 to reside as collected dust 106r. As the slot cutting progresses along the slab 100, such dust collection and Archimedes' screw actuated dust conveyance continues, advantageously preventing harmful emanations of concrete dust at and about the cutting site.
To assist an operator in guiding the machine 1 along the path of slot 104, a “T” handle 6 is preferably rigidly mounted to the rearward end of the rollable trolley 2.
Referring to the alternative dust conveyor configuration 110 of drawing
While the principles of the invention have been made clear in the above illustrative embodiment, those skilled in the art may make modifications in the structure, arrangement, portions and components of the invention without departing from those principles. Accordingly, it is intended that the description and drawings be interpreted as illustrative and not in the limiting sense, and that the invention be given a scope at least commensurate with the appended claims.
Reference is made to U.S. patent application Ser. No. 14/715,209, entitled “Concrete Power Saw”, and filed May 18, 2015. The instant application constitutes a continuation in part of said '209 application.—The inventor of and applicant of said '209 application and the instant application are the same, and the instant application is filed prior to any issuance or abandonment of said '209 application. Said '209 application shall remain co-pending with the instant application, and the benefit of and priority of said '209 application is hereby claimed.
Number | Date | Country | |
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Parent | 14715209 | May 2015 | US |
Child | 15151291 | US |