This application claims priority on the basis of a Canadian Patent Application Number 2,706,174 filed Jun. 2, 2010.
This invention relates to concrete pulverizers for breaking pieces of concrete such as those found at a demolition site and particularly concrete pulverizers adapted for mounting on the end of the arm of a power excavator and this invention further relates to concrete handling machines for picking up and breaking pieces of concrete.
The demolition of concrete structures and highway reconstruction can present significant problems in the disposal of large pieces of concrete including reinforced concrete and concrete paving. For example the disposal of large concrete slabs and large reinforced concrete structures can be difficult. One solution to the disposal of such concrete pieces is the use of a crusher or pulverizer which can break large concrete pieces into smaller particle sizes and chunks. By breaking the concrete up, one may be able to reuse the concrete as fill or as an aggregate base for roadways and other construction sites.
Concrete processors used for demolition can be broken into two broad categories of crushing equipment. The first category consists of primary processors which can be good for the demolition of concrete and precast structures. These processors which are designed for controlled demolition are able to deliver force to a small surface area using high pressure which results in clean, precise cracks. Such processors can also be used as a secondary concrete crusher for recycling. The second category of concrete processors is mainly used for secondary breaking of reinforced concrete. These processors can break concrete into further fines for recycling and they can be used to separate concrete from rebar. Such processors are able to deliver force over multiple points and this process causes the concrete to crumble. These processors can be attached to the dipper arm of a power excavator as an attachment which replaces the usual bucket used for digging.
A particular form of concrete pulverizer that can be referred to as a mechanical pulverizer is adapted for attachment to the outer or front end of the dipper arm of an excavator and this pulverizer uses the existing bucket cylinder mounted on the dipper arm to pulverize or crush the concrete piece by means of a jaw or tool connected to the hydraulic cylinder actuator. An advantage of a pulverizer of this type is that it is faster to operate and it can be less expensive than a hydraulically operated pulverizer that employs its own hydraulic cylinder or cylinders for the pulverizing operation.
One known form of mechanical pulverizer is taught in U.S. Pat. No. 6,129,298 issued Oct. 10, 2000 to National Attachments, Inc. This known pulverizer is mounted on the outer end of the dipper arm of an excavator and it includes two jaws confronting and closing on one another and an independent ripper-shank with a ripper tooth. Each jaw includes teeth that serve to engage and fracture concrete slabs. One of the jaws can be pivoted by the large hydraulic cylinder actuator mounted on the front side of the dipper arm or dipper stick. The pulverizer/ripper unit is pivotably attached at 3 points at the end of the dipper stick. Each of the two jaw sections includes multiple projections in the form of upper and lower teeth with a working gap located these two sets of teeth.
There is a need for an improved mechanical-type pulverizer that is better able to pickup chunks of concrete and that is better able to position each large chunk closer to the pivot axis of the jaws of the pulverizer so that a better crushing force can be applied to the concrete piece.
According to one embodiment of the present invention, a concrete pulverizer is adapted for mounting on an outer end of a dipper arm of a power excavator, this dipper arm having a hydraulic cylinder actuator mounted on a front side of the dipper arm. The pulverizer includes a movable lower jaw having a pivot pin mechanism and a crushing surface on which a concrete piece can be received. The crushing surface is formed with concrete waste apertures. A set of forwardly projecting teeth are mounted along a front edge of the lower jar. The pulverizer also has a movable upper jaw having a rear end section adapted for connection to the outer end of the dipper arm and having crushing teeth mounted on a lower side of the upper jaw. This upper jaw is pivotably connected to the lower jaw by the pivot pin mechanism. A further pivot arrangement is provided to pivotably connect the upper jaw to the hydraulic cylinder actuator whereby the upper jaw can be pivoted from an upper open position to a crushing closed position by the hydraulic cylinder actuator. The crushing teeth lie adjacent to the crushing surface in the closed position of the upper jaw. The pulverizer also has a power mechanism for pivoting the lower jaw between a horizontally extending scooping position for picking up the concrete pieces and a dumping position. This power mechanism is adapted to hold the lower jaw in a crushing position while the upper jaw is being pivoted by the hydraulic cylinder actuator for a concrete crushing operation.
In an exemplary version of this pulverizer, the power mechanism is a second hydraulic cylinder actuator connected at one operating end thereof to the lower jaw and connectable at an opposite end of the actuator to a side of the dipper arm.
According to another embodiment of the invention, a concrete pulverizer for breaking pieces of concrete is adapted for mounting on an outer end of a dipper arm of a power excavator, this dipper arm having a hydraulic cylinder actuator mounted on a front side of the arm. The pulverizer includes a movable lower jaw forming a crushing upper surface on which a concrete piece can be received, having a front edge on which a set of teeth are mounted, and having a rearwardly extending, elongate arm rigidly connected to the lower jaw and adapted for orienting the lower jaw. There is also a movable upper jaw having a first pivot mechanism for pivotably connecting a rear end section of the upper jaw to the outer end of the dipper arm, having a mechanism for crushing the concrete piece between the upper jaw and the upper surface of the lower jaw, and having a second pivot mechanism for pivotably connecting the upper jaw to the hydraulic cylinder actuator whereby the upper jaw can be pivoted from an upper opened position to a closed position by the hydraulic cylinder actuator. The crushing mechanism lies adjacent the crushing upper surface in the closed position of the upper jaw. There is a further hydraulic power device connectable to a rear end section of the rearwardly extending arm in order to pivot the lower jaw to a plurality of desired operating positions. During use of the pulverizer on a dipper arm, the lower jaw can be pivoted to a horizontally extending operating position in order to scoop up one or more concrete pieces to be crushed.
In an exemplary version of this pulverizer, the hydraulic power mechanism is a second hydraulic cylinder actuator comprising a hydraulic cylinder and an extendable actuator rod. The hydraulic cylinder is connectable at an upper closed end thereof to a rear side of the dipper arm while the actuator rod is pivotably connectable to the rear end section of the elongate arm. According to yet another embodiment of the invention, a concrete pulverizer for mounting on a movable arm of a power excavator is provided. The arm of the excavator has an extendable hydraulic cylinder actuator mounted on a front side thereof. The pulverizer includes an upper jaw having a rear end section pivotably connectable to one end of the arm and having a front end. The upper jaw is adapted for connection to the hydraulic cylinder actuator for pivotal movement thereby. A first row of forwardly extending pickup teeth are mounted on the front end of the upper jaw. A lower jaw has a rear portion connected to the rear end section of the upper jaw for pivotal movement about a primary pivot axis. The lower jaw forms a crushing surface on an upper side thereof on which a concrete piece can be received and the lower jaw has a front edge. A second row of forwardly extending pickup teeth are mounted on this front edge. There is also an actuator mechanism adapted for mounting on the arm and for connection to the lower jaw, this mechanism during use of a pulverizer being capable of pivoting the lower jaw about the primary pivot axis and between a horizontally extending concrete scooping position and a dumping position. The two rows of pickup teeth are approximately the same perpendicular distance from the primary pivot axis. During use of the pulverizer, the two jaws can be pivoted towards each other to a pickup position where front tips of the teeth in one of the rows are closely adjacent front tips of the teeth in the other of the rows.
While a preferred embodiment is disclosed herein, this is not intended to be limiting. Rather, the general principles set forth herein are considered to be illustrative of the scope of the present invention and it is to be understood that numerous changes may be made without straying from the scope of the present invention.
An exemplary embodiment of the invention will be described in detail below with reference to the drawings, wherein:
Referring to
Pivotably mounted on the swing arm is an additional hydraulic cylinder actuator 40 which can be pivotably attached to the dipper arm by a pair of brackets 42. The actuator 40 is provided for the purpose of enabling an upper jaw 44 of the pulverizer to be pivoted about a substantially horizontal pivot axis at 46. It will be understood that a single pivot pin can be provided at 46 to connect a rear end section of the upper jaw to the forward end 32 of the swing arm. When the mobile construction machine 12 of
As illustrated, the extendable rod of the actuator 40 is pivotably connected to two pairs of links indicated at 48 and 50 which again can be of standard construction and are commonly used on the boom of an excavator. The pair of links 50 pivotably connect the outer end of the actuator rod to a front end section of the dipper stick 30 while the pair of links 48 pivotably connect the outer end of the rod to the upper jaw 44. Also mounted on the bottom or rear surface of the dipper stick is a three-hole bracket 52 shown separately in
Turning now to
A set of forwardly projecting teeth 82, which can be described as pickup teeth, are mounted along the front edge 74 of the lower jaw. The teeth 82 in an exemplary version of the pulverizer are detachable teeth so that they can be readily replaced. The base of each tooth fits into a respective tooth socket 84 formed on the front edge of the jaw. The teeth are preferably spaced apart as shown and can be spaced apart a distance equal to the width of one tooth. The teeth, which are made of hardened steel, can have a straight, front edge 86 so that the teeth as a whole are suitable for scooping up heavy objects such as chunks of concrete. In other words the flat front edges are suitable for insertion between the ground or floor and the concrete piece or slab. It will be appreciated that by a forward movement of the pulverizer (with the jaws in the open position) using the dipper stick of the excavator machine even a large concrete piece can be scooped into the pulverizer so that it rests on the steel grate 76.
Other features of the exemplary lower jaw shown include a relatively large, connecting tube 88, the ends of which can be inserted through circular holes formed in each of the side plates 68 and these ends can be welded in the holes thereby forming a rigid connection between the two side plates. Also extending between the two side plates is a solid, generally rectangular front connecting plate 90 which can be tapered along its forward edge to form the front edge 74. Side edge sections of the plate 90 can extend through respective slots formed at front end sections of the side plates 68. As shown, each side edge 92 of the connecting plate can project a short distance beyond the outer side of the adjacent side plate 68.
An exemplary version of the lower jaw 62 is provided with an elongate, rearwardly extending arm 94 which can be formed of two spaced-apart, parallel arm plates 96. The outer end of the rod 60 is pivotably connected to a rear end section of the arm 94 by means of a pivot pin 98. The pin hole in each plate 96 can be extended by means of a short sleeve member 100, thereby providing a stronger connection between the pin and the arm. The two arm plates 96 can be rigidly connected to each other by means of a suitable connecting plate 102. Also, an exemplary form of the arm has elongate wear bars 104 rigidly attached to the bottom edge of the arm plates 96.
Turning now to the construction of the upper jaw 44, a forward section of the jaw is formed by a rectangular, sloping front plate 106 and a front edge of this plate forms a front edge of the upper jaw to which a set of forwardly projecting pickup teeth 108 are connected. Each tooth 108 can be constructed and mounted in a similar manner as the teeth 82 on the lower jaw. Again the teeth 108 are detachable in an exemplary version of the pulverizer in order that they can be replaced from time to time as they become broken or worn. The base of each tooth is mounted in a tooth socket 110 which in turn is mounted in or on the plate 106. As shown, the teeth 108 are spaced apart from one another and, in the exemplary arrangement, the gap between adjacent teeth is slightly greater than the width of each tooth 82. It will be appreciated from
The upper jaw also has a steel, rectangular base plate 112 which is attached, such as by welding along its front edge to the front plate 106. Extending upwardly from the plate 112 are two, spaced apart connecting plates 114 and 116. Through each of these plates extend two pivot pin holes 118 and 120. The rearward holes 118 are used to connect a rear end section of the jaw to the outer or bottom end of the dipper arm 30. A single pivot pin defines the aforementioned pivot axis at 46. The forward holes 120 accommodate a pivot pin that connects the upper jaw to the two links 48. To add to the rigidity of the upper jaw and its connecting plates, a steel connecting plate or bridge 122 extends between and connects the plates 114 and 116.
The upper jaw is provided with crushing teeth 124 which are mounted on a lower side of the upper jaw. In particular these teeth can be mounted on the inwardly facing or bottom side of the base plate 112. The crushing teeth 124 are formed by a series of parallel crushing teeth units 126, one of which is shown separately in
With reference to
Each unit 126 is mounted on a rigid, vertically extending support plate 164 of which there are four shown in the embodiment of
In the circled area projected from
Instead of forming the unit 126 using three steel plates as in the illustrated embodiment, it is also possible to form the crushing teeth unit as an integral casting made of abrasion resistant steel and a unit of this type can be less expensive to manufacture in quantity.
The pulverizer 34 as illustrated is particularly suitable for separating reinforced rod (rebar) from concrete demolition debris. This is accomplished by an efficient crushing of large concrete pieces or slabs using the replaceable pulverizing teeth 124. As the concrete is crushed between the two jaws, smaller pieces of concrete can fall through the apertures 78. With the present front end loaded pulverizer, the large dipper arm 30 of the excavator acts as part of the pulverizing structure and is loaded by the pulverizing cycle.
It will be appreciated that the hydraulic cylinder actuator or hydraulic brace 58 is provided for adjusting the position or orientation of the lower jaw (which can also be termed a mandible) and this actuator is not normally used for crushing. The actuator 58 can be retracted to allow scooping from the ground level as the dipper arm 30 is cast out by the machine operator. The actuator 58 can be extended to allow scooping in close to the machine with the dipper arm located close to the machine. The actuator 58 or brace can be extended to help position the jaws in a more vertical position, thereby encouraging concrete pieces to fall in closer to the jaw pivot axis by gravity.
It will be noted that the crushing teeth in the upper jaw oppose a flat, strong steel grate mounted in the lower jaw. Concrete chunks positioned between the two jaws are pulverized by pressure applied by the crushing teeth which have staggered heights. Although smaller chunks of concrete can fall through the waste apertures 78 of the grate, the grate tends to prevent rebar from falling with these chunks and concrete dust, thereby helping in the effort to separate the rebar from the concrete.
When the pulverizer jaws are mounted in the manner shown in
The adapter 54 shown in
The exemplary adapter 54 shown in
While the present invention has been illustrated and described as embodied in an exemplary embodiment, e.g., an embodiment having particular utility in concrete pulverizing operations, it is to be understood that the present invention is not limited to the details shown herein, since it will be understood the various omissions, modifications, substitutions and changes in the forms and details in the disclosed concrete pulverizer and pulverizing machine may be made by those skilled in the art without departing in any way from the spirit and the scope of the present invention. For example, those of ordinary skill in the art will readily adapt the present disclosure for various other applications without departing from the spirit or scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2,706,174 | Jun 2010 | CA | national |